capability statement -...

Elical Pty Ltd | Engineering and Project Services Capability Statement 1

Elical Pty Ltd Queensland Victoria NSW Level 1, 99 Melbourne Street Level 1, 58 Victor Crescent Unit 3, 166 Hannell St South Brisbane, QLD, 4101 Narre Warren, VIC 3805 Wickham, NSW 2293 PO Box 3075 South Brisbane, QLD, 4101 Ph: (07) 3193 0460 Ph: 0457 528 063 Ph: (02) 4962 2314 Fax: (07) 3054 0390 Fax: (07) 3054 0390 Mb: 0408 451 371 W: www.elical.com.au E: [email protected]

Engineering and Project Services

Capability Statement

Welcome to Elical


Welcome to Elical Elical is a solutions focused consulting and project

management firm founded in 2012 by Tony Lynch,

an engineer with more than 30 years’ experience.

Tony has a passion for bringing together highly

experienced and motivated people with proven

skills needed to deliver value for all of its clients.

Our people are dedicated and committed to

delivering the high quality outcomes our clients

have come to expect. We provide an environment

where our engineers engage directly with clients in

an open, flexible and trusted way that maintains

consistency throughout the entire project lifecycle.

Our skills are continually assessed and enhanced to

ensure they remain relevant. We monitor industry

trends and actively participate in standards groups

and engineering organisations globally. This

maintains a platform of innovation that helps us

deliver our clients an improved return on

investment, extend the operating life of existing

assets or realise a reduction in operating costs all

which represent significant value from Elical.

Our approach is to assist our clients in maximising the efficiency of their assets by offering a highly experienced team that is committed to safety, quality and the environment while reducing non-value add project costs. Our vision is to be a leading Australian engineering consulting firm known for its industry leading skills and ability to deliver value for our clients.

Industry Sectors

• Mining • Power generation and distribution (LV/HV) • Water and Waste Water • Heavy industrial • Ports and Transportation • Oil and gas

Services

• Asset Management and Sustaining Capital

• Power Systems

• Control Systems

• Communication Systems

• Water and Wastewater Engineering

• Industrial Engineering

• Project Delivery Services

• Risk Assessment Services

• Root Cause Analysis

• Drafting Services

Competencies

• CPENG and RPEQ Certification

• TÜV Functional Safety IEC61508/IEC61511 • Machine Safety AS4024/IEC62061 • Electrical Design Review and Verification

• Power Generation and Load Management

• Power Distribution Design HV/LV

• Automation System Design

• Process Control Network Design

• Bulk Material Handling

• Large Motor/Generator Refurbishment

• Water Treatment Plant Upgrades

• Pump Station Design and Maintenance

• Asset Management Programmes

• Project Management Services

• Drafting Services

Welcome to Elical


Welcome to Elical Asset Management and Sustaining Capital

Our experienced team can assist the asset owner achieve optimum performance from their assets in a low risk and cost effective way. We have experience in a variety of asset management projects and studies from minor upgrades to major plant wide electrical and control system upgrades.

We have undertaken studies to safely extend the life of existing plant. Our team offers shutdown supervision and planning as well as reviews of documentation and drawings and support for transition to operations.

We assist in the development of JSEA and safe work instructions, procurement and inspections as well as work pack development for construction activities.

Our services include:

Upgrade and life extension studies

Engineering and implementation of upgrades

Shut-down planning and preparation

Asset maintenance program support

Construction and constructor management

Operations and maintenance manuals

Drawings systems reviews, updates, as-constructed

Power Systems

Our personnel draw on their experience across the mining, industrial and utilities sectors to provide design and studies services in power systems. Our experience includes drive systems, power system analysis, upgrades and design for both greenfield and brownfield sites.

Our services encompass:

Power distribution system and substation

design

Power system modelling including load flow

studies, fault and arc flash analysis

Earthing system design

Lightening protection design

Protection systems & coordination

Drive systems for large machines

Large rotating machines refurbishment advice

and management

Failure investigation

Power quality studies including harmonics

Construction supervision

Design reviews and verification service

IEC61850 compliant designs

Commercial reality of sustainable technologies

Our Services


Control Systems

Elical offers a range of services for industrial control systems, SCADA and instrumentation. Our experience varies from business case development for large scale system upgrades to systems implementation, design and maintenance.

Our capabilities include:

System design

System upgrade studies, including business

cases, feasibility studies and systems

effectiveness reviews

Systems integration

PLC, SCADA and RTU programming and

commissioning

MES

CHAZOPs and risk assessments

Machine safety and functional safety;

Hazardous area classification and design

Alarm management system reviews, design

and implementation

Communications networks

Design reviews and verification

SIL Studies

Operational Asset training courses

Communication Systems

Elical can provide a range of services in

communications for industrial applications

covering fixed and mobile applications. These

services are backed up by personnel with extensive

global experience in the mining, power, transport,

water, manufacturing and industrial sectors.

Our service offerings include:

Converged Ethernet Design - Cisco EttF

Industrial Internet of Things realisation

Systems upgrade studies

Business case development

Fixed cabling infrastructure, fibre and copper

Mobile radio – digital and analogue

Wireless systems

CCTV systems

Security and Access control

Systems implementation design

Design reviews and verification

Water and Wasstewater Engineering

Our Services


Water and Wastewater Engineering

We have widespread experience in the design and development of water and wastewater treatment facilities in both industrial and municipal sectors. Our engineers have taken part in projects of all sizes throughout Australia and internationally. This work has involved all phases of the project, from providing input into the business development case through to completion of commissioning and handover to the asset owner.

Our water engineering skills include process, mechanical, electrical and controls consulting and design. This covers both municipal and industrial water and waste water treatment and transfer facilities.

Our skills include:

Condition assessment for water and

wastewater treatment plants

Concept, functional and detailed design for

water and wastewater treatment plant

upgrades

System modelling

Pump station and pipeline design, layout and

sizing

Chemical dosing system design

HAZOP, CHAZOP, Machine Safety and Risk

Assessment

Contract development and administration


Industrial Engineering

Our staff have widespread experience with process plants in a number of different industries. This experience covers power generation, water and effluent treatment for oil and gas work as well as other petrochemical industries and general industrial projects.

Our skills include:

Condition assessment

System Modelling

Steam Turbines, Condensers and Feed Heaters

Pump Station Layout and Pump Sizing

Piping Design

Water and Effluent Treatment

Sludge Handling

HAZOP, CHAZOP, Machine Safety and Risk

Assessment

Due Diligence

Contract Development and Administration

Preparation of Technical Specifications


Commercial reality of sustainable technologies

Ongoing maintenance and upgrades

Our Services


Project Delivery Services

We have widespread experience in project management and associated services with a focus on the mining, water, industrial and power generation industries. Our project management personnel undertake roles for individual projects and offer services to assist clients in their processes or particular issues within these areas.

Our skills include:

Project management / Superintendent

Project controls & interface management

Construction management

Contract administration

Capital cost estimating

Commissioning management

Operational readiness

Client secondment

Owners team integration

Document Management

Drafting Services

Our experienced personnel provide a range of cost effective drafting services for a variety of industries and drawing packages. We assist with drawing system management, standards development and implementing processes to improve drawing production.

Our services include:

2d drafting

3d drafting

Integrated design packages

Drawings standards development

Drawings systems reviews, updates, as-constructed

Drafting management

Drawing maintenance and management plan

Our Projects


Project Name Elical Services

Nyrstar Port Pirie Transformation Project Detailed electrical and controls design for coal grinding system, sea water pump station and mixing system. Mechanical design for Pumpstation and piping.

Rio Tinto Alcan Gove Ship Loader improvement projects

Condition assessment and electrical audits, design and installation scope of work for storm restraints, Operator cabin replacement, anti-collision system, new control cabinet, deflector chute and critical safety functions for the luffing winch

BMA Control System Remediation Project. Assess, Plan and Migrate windows XP to Windows 7 across the Process Control Network and systems for BMA coal assets including the upgrade of SCADA and PLC development workstations.

BMA Hay Point Shiploader SL1 Telescopic Chute Winch Upgrade

Investigation of options including eliciting Client's requirements and then producing a Scope of Work for the solution.

BMA Blackwater Mine Heavy Vehicle Workshop Design Verification

Design verification of the power systems, controls and communications design performed by a Tier 1 Consultant.

BMA Hay Point Coal Terminal Shiploader SL2 Assessment for Continued Use

Review the condition of the electrical and controls components of the machine and determine what work is required and estimate capital costs to extend the life by 25 years.

BMA Hay Point Shiploader SL1 Assessment for Continued Use

Review the condition of the electrical and controls components of the machine and determine what work is required and estimate capital costs to extend the life by 25 years.

Australian Paper Maryvale Mill Effluent Plant Automation and electrical upgrade.

Electrical and control system design for automation of the effluent plant and electrical system upgrade including new substation and MCCs.

Gippsland Water Pump Station Design Standards Review

Review of the standard design for the electrical system on pump stations including system modelling and protection coordination.

BMA Lightning Protection Study Review standard design for demountable buildings to include requirements for lightning protection.

Australian Paper M3 Winder Safety Systems Modifications Review

Functional Safety review of modifications made to the design of the control system on the winder.

BMA Hay Point Coal Terminal Shiploader SL2 Pony Drives Design

Investigation in to options and then detailed electrical design for the design of pony drive systems for telescopic chute and shuttles to allow operation in emergency situations.

International Power Hazelwood Mine Dredger 11 Fire Suppression System

Detailed design and oversight of commissioning for electrical and control systems associated with fire detection and suppression on No 11 Coal Dredger in the mine. Work was completed for Leighton Contractors.

MMG Dugald River Mine Power Supply Cost Estimate Review

Review of the scope of work and capital cost estimates for the 220 kV power supply and mine distribution system for the new mine development.

Our Projects



BMA Hay Point Coal Terminal Expansion Project HPX3 Maximum Demand Report Review

Commissioned by Bechtel to review the methodology and findings for the revised site maximum demand determination. The original work was completed by a JV between two Tier 1 consultants.

AGL Loy Yang Mine Sustaining Capital and Maintenance Support

Electrical design, investigations, implementation and commissioning for a range of projects at the mine.

Westernport Water Church St Undertake technical support for power supply sizing and variable speed drive selection for Church ST WWTP upgrade.

Transfield – Gippsland Water RAS PS Design Verification and technical support for WWTP RAS pump installation

Gippsland Water RTU Upgrades General RTU Upgrades, programming and commissioning across various sites.

BHPB Review of Machines Asset Integrity Internal Audit Documentation

Review of the draft documentation for undertaking risk management audits of large materials handling machines across the company.

Gippsland Water AP Storage

Review of site infrastructure and power demand to assess suitability and requirements for plant electrical upgrade.

Gippsland Water Moe Pump Station Emergency Generator Connection

Design for incorporation of Backup Generator connection to plant.

BMA Hay Point Coal Terminal Machine Integrity Procedure Review

Development of the electrical and protection components of a procedure for the assessment of the structural integrity of large materials handling machines.

Transfield General Engineering

Review and sizing for new backup transportable generator to cater for connection to multiple sites.

BMA Hay Point Coal Terminal Stacker/Reclaimers SR1 & 2 Replacement Owners Engineer

Design verification, technical support, design and commissioning services for the new machines including construction and cutover.

Dalrymple Bay Coal Terminal Machine Inspection Reports

Undertake a condition inspection, review of previous relevant inspections and report on the condition of Shiploader, Stacker and Stacker/Reclaimer machines.

Vinc Vita Sual Cement Plant and Port Concept Development

Undertake the electrical, controls and communications aspects of the concept design for a new limestone mine, cement plant and port facility in the Philippines.

Australian Char Plant Tarry Waste System Electrical Design

Electrical design for the waste processing plant treating tar and similar waste at the Latrobe Valley site.

Freeway Tunnel Project Control Systems Design Estimate Review

Assist a large consulting group to review their design estimate for the control systems associated with a proposed major freeway tunnel.

APM Substation Earthing System Design

Perform earth grid design for a new substation including modelling of the system and alignment to client standards.

Our Projects



BMA Hay Point Coal Terminal Shiploader SL2 and Conveyor Selection Phase

Electrical, controls and communications work associated with the study to select the appropriate option for upgrading or replacing the shiploader and wharf conveyor.

QCoal Byerwen Mine Power Supply Feasibility Study

66kV supply and distribution feasibility study and design for new mine development.

BHPB Review of Machines Asset Integrity Internal Audit Documentation

Review of the draft documentation for undertaking risk management audits of large materials handling machines across the company.

Our People


Tony Lynch - Managing Director Tony has more than 30 years’ experience in project management, design management and design for electrical and control systems in mining and minerals processing, heavy industrial, water and wastewater, power generation, transmission and distribution.

Dennis Beck - Principal Electrical Engineer Dennis has more than 30 years’ experience in design, construction and commissioning of gas fired power stations, large scale electrical distribution and control systems, materials handling systems, mining machinery, coal and metalliferous processing plants.

Juan de Beer – Power Systems Manager Juan has 15 years’ experience in project management, design management, studies and design for electrical and instrumentation systems in mining and minerals processing, heavy industrial, oil, gas and water. He has hazardous area design and investigation accreditation and has been involved in reviews, audits and assessments.

Peter Clissold – Control Systems and Software Manager Peter’s has 20 years of experience in designing and supporting automation & SCADA systems. He has applied solutions across multiple control disciplines and applications. He hold his CCNA/CCDA and has significant experience in Management Execution Systems (MES) design, implementation and deployment utilising ISA standards and integrating multi-vendor systems.

Eric Kriis – Electrical Design / Project Engineer Eric is an Electrical Design and Project Manager with more than 35 years’ experience in the electrical industries including design, manufacture, and construction and commissioning. Recently he has led the electrical design for a number of projects at Melbourne Water.

Greg Clayson - Senior Electrical Engineer Greg is an electrical engineer based in the Latrobe Valley (Traralgon). His experience extends from 15 years of experience in the thermal power industry specialising in boiler and turbine control systems through to dragline control systems, materials handling and water treatment. John Gould - Principal Consultant Electrical & Controls John has significant experience to the operation and incident investigation of power plants. He has detailed knowledge of power station operation and asset management. He has implemented many systems and original procedures for the investigation of compliance with the NER and other aspects of Power Generation Operation and Maintenance. He has undertaken numerous projects for thermal and Hydro power stations.

David Lynch – Brisbane Office Manager / Project Controls

David is based in Elical’s Brisbane office and has over 30 years’ experience in project management, controls and finance. He has significant experience in the fields of systems integration, operational reporting and cost analysis.

Our People


Alf Hertaeg – Principal Consultant Alf has forty years’ experience covering a broad area of both design and operation of large thermal power station plants. Specialising in turbine and related plant and also instrumentation and controls, his experience includes, power plant upgrades, remaining plant life and engineering studies, due diligence, power plant design, repowering, failure analysis, power plant performance including environmental studies, geothermal and co-generation plants.

Lachlan Douglas – Senior Mechanical Engineer Lachlan has over 25 years of experience specialising in water and wastewater treatment or transfer pump station projects for the industrial, mining and infrastructure sectors. He has extensive experience in project management and design management of multidisciplinary projects including greenfield and brownfield/upgrade projects across the Asia Pacific region.

Patrick Mckenna – Principal Electrical & Controls Engineer (Newcastle)

Patrick has extensive experience delivering electrical and control system projects to large multi-national companies. Management of both small and large electrical design and commissioning teams, development and establishment of project plans, progress monitoring and reporting systems.

William Spratt – Senior Electrical and Controls Engineer Will has nearly 30 years’ experience in electrical and control systems design, configuration and commissioning. His experience covers most heavy industrial industries including mining, Oil & Gas, food, water/wastewater, pharmaceuticals and industrial.

Matthew Vanderburg – Energy and Infrastructure Manager Matthew is a highly experienced Industrial Control Systems specialist with extensive technical capability as well as proven capability in Project Delivery. His technical expertise includes SCADA, control systems and communications systems across many industries including mining, water, power generation and industrial. He has considerable experience in electrical systems including energy management systems and power generators, much of this gained internationally. He can also operating effectively across a number of multi-disciplined technical areas.

Bill Schmidt – Senior Electrical Engineer Bill has more than 30 years’ experience with power stations, control & protection systems, water and waste water, mining and manufacturing. Bill has strong power system skills and has specialist experience in power system protection as well as systems studies including load flows, fault studies and protection coordination.

Ben Horman – Senior Systems Engineer

Ben has over 15 years’ experience across various industries in the design and commissioning of control, instrumentation and SCADA systems as well as an experienced LV Electrical Designer. This experience includes 10 years in the water and waste water industry. He has also been involved in several large Intelligent Transportation Systems projects

Our People


Joshua Kon – Electrical Engineer Trainee Joshua is in his final year of studies at Queensland University of Technology (QUT). He has worked on a range of projects in the mining and heavy industrial sectors. This includes power systems analysis, design of low voltage and control systems. He has assisted with condition assessments & audits related to Bulk materials handling. He has undertaken several training courses in Power Distribution and Fault Protection, Intelligent Motor Management, Surge Protection, and Machine and Plant Safety.

Ken Sands – Electrical Engineer Trainee Ken is a mature age Electrical Engineering Trainee at Elical and is currently undertaking his final year of studies at Queensland University of Technology (QUT). His experience includes power and control systems design and he has contributed to a number of condition assessment & audits. His previous experience was in Aquatic system design, construction and commissioning pertaining to controlled water quality management systems for the containment of aquatic livestock.

Craig Hunter – Electrical Design Draftsman Craig has 35+ years experience in project engineering in Australia and overseas. His design experience has been obtained from working in mining and metals, power distribution as well as oil and gas. He can cover many areas such as power generation & distribution, heavy industrial through to control. He has extensive experience with Autocad and Microstation in both 2D and 3D, and proficient with the Microsoft Office Suite with Visual Basic programming.

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