calculation and selection using skf bearing catalogue

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Rolling-Element Bearings Calculation and selection using SKF Bearing Catalogue

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Page 1: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings Calculation and selection using SKF Bearing Catalogue

Page 2: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 2

Page 3: Calculation and selection using SKF Bearing Catalogue

Principle of the Rolling-Element Bearings is very old.

This picture shows the principle of a Rolling-Element Bearing of today.

This picture shows how the people in ancient Mesopotamia moved huge stones.

Rolling-Element Bearings 3

Page 4: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 4

Page 5: Calculation and selection using SKF Bearing Catalogue

Modern Rolling Bearings

Rolling-Element Bearings 5

• Outer ring

• Inner ring

• Rolling Elements

– Balls & Cage

– Rollers & Cage

Page 6: Calculation and selection using SKF Bearing Catalogue

Industrial revolution

• Development of modern Bearing

• Better material and better manufacturing methods resulted in better bearings

• Big need for rolling bearings

• Sewing machines’ and bicycle manufactures the biggest bearing consumers

Rolling-Element Bearings 6

The diagram shows statistics of patents applications for bicycle bearings in England

Page 7: Calculation and selection using SKF Bearing Catalogue

This picture shows a drawing from a French patent of 1802.

Rolling-Element Bearings 7

Tapered rollerThrust bearing(konisktaxialrullager)

Thrustball bearing(axialkullager)

Page 8: Calculation and selection using SKF Bearing Catalogue

Sven Wingquist and the Self-aligning ball bearing

• Maintenance engineer at Gamelstadensfabriker

• Frequent failures in deep groove ball bearings

• Reason: misaligning of the shafts of belt transmissions

• Invented a new bearing to accept missaligning

Rolling-Element Bearings 8

Page 9: Calculation and selection using SKF Bearing Catalogue

Drawing of the Swedish patent number 25406 from 1907 by Sven Wingquist.Self-aligning ball bearing (Sfäriskt kullager)

Rolling-Element Bearings 9

Page 10: Calculation and selection using SKF Bearing Catalogue

The Spherical roller bearing

• Development period: from 1919 to 1935

• Invented by Arvid Palmgren

• SKF’s research budget was bigger the research budget of whole Royal Technical Institute in Stockholm

• SKF calculations theory become world standard in 1947. (developed by Palmgren and mathematic Prof. G. Lundberg from RTI)

Rolling-Element Bearings 10

Page 11: Calculation and selection using SKF Bearing Catalogue

Bearings are divided in two groups dependent on rolling elements.

Ball Bearings & Roller Bearings

Rolling-Element Bearings 11

Page 12: Calculation and selection using SKF Bearing Catalogue

Stress concentration

Rolling-Element Bearings 12

Page 13: Calculation and selection using SKF Bearing Catalogue

Loads and bearing types

Rolling-Element Bearings 13

3

2

2

210

)11

(

578,0

RR

F

p

L

RRF

p

)11

(

564,0 210

Maximum contact pressure

For two spheres For two Cylinders

Low load

Ball bearings

Middle sized loads;

Ball or roller bearings

High load

Roller bearings

Page 14: Calculation and selection using SKF Bearing Catalogue

Bearings are also divided in two groups dependent on load direction.

Rolling-Element Bearings 14

Radial load

Radial bearings

(radiallager) Example

Axial loadThrust bearings

(axiallager)

Example

Page 15: Calculation and selection using SKF Bearing Catalogue

Three groups of Rolling Element Bearing (Rolling Bearings)

Rolling-Element Bearings 15

Page 16: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 16

1. Radial Ball Bearings

Deep groove

ball bearing

Self-aligning

ball bearing

Angular contact

ball bearing

Page 17: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 17

2. Radial Roller Bearings

Cylindrical Roller Bearing & Spherical Roller Bearing

Page 18: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 18

Tapered Roller Bearing & Needle Roller Bearing

Page 19: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 19

3. Thrust (axial) BearingsShaft washer, Housing washer, Rolling element, and cage

Shaft

Page 20: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 20

Thrust ball bearing, Cylindrical roller thrust bearing & Spherical roller thrust bearing

Page 21: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 21

Use of bearings

Page 22: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 22

Selecting bearing size using the life equations

(SKF p. 64-65)

Page 23: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 23

L10 = basic rating life (at 90% reliability),

millions of revolutions

L10h = basic rating life (at 90% reliability),

operating hours

p = exponent of the life equation

p = 3 for ball bearings

p = 10/3 for roller bearings

n = rotational speed, rpm

Page 24: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 24

p

SKFnmhP

C

naaL

60

10000001

Page 25: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 25

Page 26: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 26

Page 27: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 27

Example: Self-aligning ball bearing (SKF p. 544)

Page 28: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 28

Sample problem:

Unsealed bearing: use SKF lubricating grease LGMT 2

c = 0,2

Page 29: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 29

SKF 6214 (SKF p. 330)

Page 30: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 30

SKF 6214 (SKF p. 331)

Page 31: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 31

(SKF p. 316)

Page 32: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 32

Page 33: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 33

(diagram 1-4, SKF p. 66-69)

But first, we have to follow some steps:

Step 1: required kinematic Viscosity

Page 34: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 34

Page 35: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 35

Step 2: Actual viscosity

SKF greases – LGMT 2(Table 4, SKF p.250)

Page 36: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 36

Diagram with logarithmic scale on y-axis

Page 37: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 37

Step 3:

Page 38: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 38

Step 4: to find factor for different levels of contaminations(Table 4, SKF p. 74)

Page 39: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 39

Page 40: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 40

p

SKFnaahP

C

naaL

60

10000001

hours435752347

763

125060

100000050L

3

mh10

,

,

Page 41: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 41

hours26145347

763

125060

10000003L

3

mh10

,

,

Page 42: Calculation and selection using SKF Bearing Catalogue

Tolerances required for mounting and running of the bearings

Rolling-Element Bearings 42

Page 43: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 43

Page 44: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 44

Tolerances and fits

Page 45: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 45

Page 46: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 46

International Tolerance Grades or IT Grades

Page 47: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 47

Run-outs

Page 48: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 48

Total run-outs

Page 49: Calculation and selection using SKF Bearing Catalogue

Rolling-Element Bearings 49