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    © 8 Prof. Ing. Josef Macháček, DrSc. 1

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    8. Industrial hallsClassification (first and second order) structures, frame haunches, space

    behaviour of halls, design of crane runway beams.

    Cross sections of portal frames

    At present usually:

    • pinned based columns (or ”erection stiff”),

    • site connections mostly with end plates and pretensioned bolts (instead of splices),

    • haunched rafters and columns.

    One-bay (portal) frame: span up to 80 m

    Two-bay frame: span up to 2x80 m

    Three-bay frame: span up to 3x70 mFour-bay frame: span up to 4x70 m

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    For sway mode failure approximately

     At the same time the slenderness of all

    members must fulfil:

    In plane frames this shall be applied at each

    floor level, the lowest value decides.

    Classification of frames and complex multistorey structuresClassifications depends on both geometry and loadings →  different for each

    loading combination !!

    1. First-order analysis structures ( 

    cr 

    > 10):

    10Ed

    cr cr 

    F

    ⎟⎠

    ⎜⎝

    ⎟⎠

    ⎜⎝

    =

    EdH,Ed

    Ed

    cr δ

     

    h

    V

    H

    Note: For given loading FEd the  cr results from FEM

    by common software (e.g. SCIA Engineer).

    Ed

    y

    N

    f  A,30≥λ 

    The check of all members with buckling length equal to the system length

    (between joints) is then conservative (acc. to Eurocode if cr > 25 then χ = 1).

    H1 H2

    V1 V2

    h

    δH , Ed

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    2. Second-order analysis structures (  cr < 10):

    In general three methods may be used:

    a) Geometrical non-linear analysis with imperfections (GNIA).

    Second order effects considering global and member imperfections are then

    included in resulting internal forces and moments. Check of individual

    members is done for simple compression or bending (without χ , χ LT, nostability check is necessary). The solution is demanding on software,

    introduction of imperfections and evaluation of results.

    b) Geometrical non-linear analysis (GNIA) with global imperfection only (using

    frame sway or equivalent horizontal forces). Members shall be checked on

    buckling (i.e. 2nd order effect and influence of imperfections), taking the

    system length as buckling length (e.g. h, L /2).

    If 3 ≤  cr < 10 and sway buckling mode (corresponds to cr determined from

    approximate relation above) the 2nd order effects from sway may be

    evaluated approximately in accordance with following method b1):

    hcr  ≤ h

    fictitious support for subsequence check of membersfor buckling

    Note: for small slopes (up to 15º or flat rafters)

    the Lcr equals distance of columns.

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    b1) Second order sway effects due to vertical loads may be calculated by

    increasing the horizontal loads HEd (e.g. wind) and equivalent loads VEd φ

    due to imperfections and other possible sway effects according to first

    order theory by second order factor:

    c) Frequently (classical method) is used first order theory without any

    imperfections and members are checked with equivalent global buckling

    lengths (using relevant reduction coefficientsχ

    ):

    hcr =  h

    δ

    Lcr determined similarly as for columns or to use

    system length and increase moments from

    horizontal loadings by about ~ 20%.

    ensure stability

    of free flange ! !

    given in

    many

    references

    11

    1

    1 ≥

     

    cr 

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    Typical global buckling lengths (for sway buckling mode):

    Global buckling lengths are given in tables or formulas in literature.

    They may be preferably determined from critical loading Ncr by common

    software of corresponding cr (corresponding to buckled member) as follows:

    Edcr 

    2

    cr 

    2

    cr N

    IE

    N

    IEL

     

    π

    =

    Note:

    1) Using α cr  from approximate formula (i.e. for sway buckling mode), the minimumbuckling length equals the system length.

    1) Mind the modification of cross sections after check:

    results in different cr and hence also Lcr .

    For symmetrical

    loading

    for Irafter =∞

    for Irafter =∞

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    77110518496

    235170903

      ,,,N

     Af =

    =

    cr,1

    mm137424

    10518496

    1063662100003

    62

    cr 

    y2

    y2

    cr    ,

    ,,

    ,

    N

    IE

    N

    IEh   =

    =

    π

     

    π

    Edcr,1

    Practical example:

    10000

    24000

    IPE 550

    HE 340 B

    12 kN/m'

    40 kN 40 kN

    imp 1

    (for calculation of α cr see

    Complementary note)

    Instead of determination of buckling length hcr the direct check using relative

    slenderness is preferred:

    cr 

    y

    N

     Af =

    ... and from tables directly  χ 

    For given example:

     

    cr,1 = 6,9(  cr,2 = 44,3)

    < 10 (2nd order)

    Mind the change of Ncr by

    changing cross sections

    after checks !!!

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    Portal knees

     Approximate resolution of internal forces into flanges:

    Vb Mb

    Nb

    21

    bb   N

    h

    MF  

    22

    bb   NhMF  

    1) Unhaunched portal knees

    a) Knee stiffened for compression

    F1

    F2

    hD

    D

    b

    compression diagonal welded connection bolted connection

    thick end plates

    (otherwise semi-rigid

    connection)

    welds for 

    M, N, V

    mind a lamellar tearing

    of the end plate

    (check for buckling)

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    b) Knee with unstiffened shear panel

    cover plate with flush and end plate (more expensive)

    available for shear V

    loaded in shear F1 (friction-grip bolts to avoid slip)

    Check of the knee web

    for shear:  ⎟

    ≈ w

    2

    w

    1

    maxEd tb

    F

    ;tb

    F

    τ

    M1

    yww

    Rdb,Rdb,Ed3 γ

    χ

    τ

    f th/V   =Considering buckling:

    F2

    h

    b

    F1

    weld for F'2 h'

    extended end plate: less desirable (shorter arm h):

    σ

    tw

    F'2

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    Note:

    Shear capacity of the web surrounded by flanges and stiffeners may be increased

    by “frame effect” (contribution from flanges, creating 4 plastic hinges in the frame):

    hMMf  Rdst,pl,Rdc,pl,

    M1

    ywwEd 22

    γ

    χ

    τ

    plastic capacity

    of flanges and stiffeners

    c) Increase of shear capacity of an unstiffened knee

    tw

    t

    increasing of web thicknesscontinuous transition of

    flanges

    radial

    stiffeners

    stiffening of the shear panel

    diagonal check for loading minus strength

    of web in shear 

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    Note: Site connection may also be offset from column face (column with a cantilever).

    2) Hauched portal knees

    Portal apexes - similarly:

    F2

    weld for force M/h

    F1

    F'1

    F'2

    I

    cutting of I

    stiffener 

    h

    shear 

    tension

    compression

    cutting of I profile

    possible

    stiffener 

    pinned connection

    thick end plates

    (or a stiffening)

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    2. Stressed skin design

    stiff cladding (trapezoidal sheeting, monolithic deck):

    - acts as a web of high girder, the flanges of which are purlins

    (in side-walls rails);

    - unloads mainframes, transfers the transvers horizontal

    loading to stiff gables;

    - usually changes classification of frames for cr  ≥ 10.

    2 high web girders:

    Requirements:- during assembly the structure is non-stiff, secure by temporary bracings, props ...

    - the cladding must be effective all the structure life (mind fire, rebuilding ...)

    - suitable for short industrial buildings (L /B < 4), with stiff gables.

    transfer to stiff gable

    shear fields

    edge members loaded

    by axial force

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    Př íčná vazba

    Př ípoje plech/vaznice

     plech/plechPř ípoje

    (jedna tabule)Trapézový plech

    (podélný prvek)

    Př ípojesmykové spojky

    Smyková spojka

    (př íčný prvek)Vaznice

    b

    Va

    b

    v

    aV 

    b

    Va

    sheeting

    sheeting

    (one sheet)

    mainframe

    purlin

    shear connector 

    sheeting

    connectionssheeting–purlin

     joint

    shear connector 

     joint

    Example of 

    shear field:

    Design progress (demanding, usually for repeated use only):

    - design of cladding for common bending loading,

    - global analysis of non-sway frame (supported by stiff roof plane),

    - subdividing the roof into shear fields (diaphragms),

    - determination of shear strength and rigidity of the shear field including sheeting

    connections and joints (for design procedure see e.g. guideline ECCS No.88),

    - determination of cladding effects (unloading of internal frames and design of the

    high web girder),

    - design of gables.

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    Overhead cranesweight of crane Qc

    (without crab)

    crab

    bridge

    hoistload

    hoist weight + crane loadActions of overhead cranes (EN 1993-3):

    • selfweight of the crane Qc• variable:

    - vertical action of cranes QH (hoist load given in crane tables)

    - horizontal actions acts at rail vertex:

    from crane acceleration

    (starting, braking)

    from crane skewing from crab acceleration

    (starting, braking)

    crab

    - further loading (buffer loads, tilting loads, test loading ...)

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    Dynamic effects:

    - introduced approximately by dynamic coefficients ϕ 1 up to ϕ7:

    e.g.: for vertical actions ϕ 1 up to ϕ 4, depends on hoisting speed, crane type ...

    for drive horizontal actions ϕ 5 according to drive, etc.

    SLS:

    Generally is checked vibration.Practical calculation consists in determination of deflections (δmax < L/600 ≤ 25 mm).

    Global analysis

    In case of moving loading the influence lines should be used. E.g. for Mmax in section x

    the Winkler criterion is valid:

    However, usually Mmax and Vmax within all girder length is required:∑

    <

    > L

    x

    RFi

    e.g. 4 forces

    arithmetic mean load: P3

    position for Mmax = M3 position for Vmax

    1st crane 2nd crane (heavier)

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    Example:

    s

    V V

    Design of a crane runway beam

    1. Correct design: - requires space (3D) calculation, incl. torsion

    (resulting internal forces N, My, Mz, B, Vy, Vz, Tt, Tw)

    (necessary to try numerically)

    2. Approximate (conservative) introduction of H:

    ≈+=e

    H

    G

    tw

    H

    HT

    h

    eHH =T

    h

    for design of bottom flange

    H + HT

    15 tw

    assign to upper 

    flange

    yS

    G

    z

    truss may be replaced by a plate

    with thickness teff of the sameshear stiffenes

    HQ

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    Equivalent constant amplitude stress range:

    σ∆∆ fatE,2 =stress range caused by the fatigue loads acc. to EN 1991

    damage equivalent factor, corresponding to

    2 106

    cycles (given by EN 1991-3 acc. to crane category)

    Structural details (requirement: prevent notches)

    max. 100

    (buckling)

    acc.need

    KD 80

    KD 80

    KD 80

    KD 80

    KD 45 up to KD 90

    KD 112 (for manual weld KD 100)

    KD 112 (for manual weld KD 100)

    For web to flange   →  KD 80

    fillet welds:  II

    → KD 36*

    plan view:

    KD 90KD 40

    r ≥ 150

     and

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    Approximate determination of cr corresponding to sway mode

    Buckling shape of a member with one-side elastic support:

    From moment equilibrium:

    hence for follows:

    hHV EdEdH,cr    =

    1 Support rigidity 3

    2

    h

    IEc  π

    <

    Ed

    cr cr 

    VV

    =

    EdH,Ed

    Edcr 

    δ

     

    hVH

    =

    2 Support rigidity 3

    2

    h

    IEc  π

    Vcr HEd

    HEd = δH, Ed c

    δH, Ed

    Ecr    VV   <

    sway mode buckling

    Vcr 

    2

    2

    Eh

    EIV

      π

    =

    h

    buckling without

    sway (Euler)