cable usa overview

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Manufacturers of High Temperature, Engineered Wire and Cable

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Page 1: Cable Usa Overview

Manufacturers of

High Temperature, Engineered Wire and Cable

Page 2: Cable Usa Overview

About UsAbout Us

Founded in 1984, Cable USA's headquarters Founded in 1984, Cable USA's headquarters and manufacturing plant are located in Naples, Florida. and manufacturing plant are located in Naples, Florida. Cable USA joined the Marmon/Berkshire Hathaway Cable USA joined the Marmon/Berkshire Hathaway Group of Companies in 1997.  We are an international Group of Companies in 1997.  We are an international association of more than 100 autonomous companies association of more than 100 autonomous companies with collective sales in excess of $6.5 billion.with collective sales in excess of $6.5 billion.

At Cable USA, our team is committed to At Cable USA, our team is committed to ensuring quality customer service and we will continue ensuring quality customer service and we will continue to provide the industry's highest valued, high to provide the industry's highest valued, high temperature and specialty wire and cable products. temperature and specialty wire and cable products.

Cable USA's manufacturing and industry Cable USA's manufacturing and industry leading test facilities are ISO9001/2008leading test facilities are ISO9001/2008 certified.certified.

Page 3: Cable Usa Overview

Recent NewsRecent News

Berkshire Hathaway Completes Acquisition ofBerkshire Hathaway Completes Acquisition of60% of Marmon Holdings, Inc. 60% of Marmon Holdings, Inc.

March 18, 2008 – Berkshire Hathaway Inc. (NYSE: March 18, 2008 – Berkshire Hathaway Inc. (NYSE: BRK.A) (NYSE: BRK.B) and Marmon Holdings, Inc. BRK.A) (NYSE: BRK.B) and Marmon Holdings, Inc.

announced that Berkshire has successfully completed its announced that Berkshire has successfully completed its acquisition of 60% of Marmon for $4.5 billion. As acquisition of 60% of Marmon for $4.5 billion. As

previously reported, the remaining 40% of Marmon that previously reported, the remaining 40% of Marmon that is currently owned by trusts for the benefit of members is currently owned by trusts for the benefit of members

of the Pritzker Family of Chicago will be acquired of the Pritzker Family of Chicago will be acquired through staged acquisitions over a five to six year period through staged acquisitions over a five to six year period

for consideration to be based on the future earnings of for consideration to be based on the future earnings of Marmon.Marmon.

Page 4: Cable Usa Overview

Global MarketsGlobal Markets

Military/Defense – flexible communications system cables, Military/Defense – flexible communications system cables, including coil cords.including coil cords.

Utilities – Low Voltage wire and cables used primarily in Utilities – Low Voltage wire and cables used primarily in control room applications.control room applications.

Steel/Industrial Manufacturing – Soaking Pit and other high-Steel/Industrial Manufacturing – Soaking Pit and other high-heat, heavy current cables.heat, heavy current cables.

Transit – Trackside signaling & control room applications, Transit – Trackside signaling & control room applications, both wire and cables.both wire and cables.

Petrochemical – High temperature instrumentation & control Petrochemical – High temperature instrumentation & control cables, as well as high-reliability, fire-survivable wire and cables, as well as high-reliability, fire-survivable wire and cables.cables.

Page 5: Cable Usa Overview

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DivisionsDivisions

IndustrialTransitSensorUtility

PetrochemSteel

Heavy Industry

MilitaryCommunication Cables

Coil CordsQPL Products

Fine WireIndustrial Sensors

MedicalCommercial Electronics

Cable USA offers machines and personal Cable USA offers machines and personal dedicated to each Division to ensure quality dedicated to each Division to ensure quality

products and competitive deliveries.products and competitive deliveries.

Page 6: Cable Usa Overview

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CapabilitiesCapabilities

CompoundsETFE, FEP, PFA

SR, TPR, TPU, HytrelPE, PP, PVC, Viton, LSZH

and more

Conductors1100MCM - #40

BC, TPC, NPC, SPC, AlloysThermocouples

Precious Metals, TinselCarbon Fiber and more

Options100(+) conductor counts

Metal Shields (Braid or Serve)Tape ShieldsFiber Braids

Long, continuous runsLow minimums

PrototypesStainless Steel Armoring

We offer competitive prices and lead times.  We offer competitive prices and lead times.  Short-run samples may be available upon Short-run samples may be available upon

request.  Please contact our sales team with request.  Please contact our sales team with any questions or inquiries.any questions or inquiries.

Page 7: Cable Usa Overview

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CapabilitiesCapabilities

Low Temperature - Low Temperature - ExtrudedExtruded

Polyurethane – 90Polyurethane – 90°C°C, 105, 105°C°CLSZHLSZH

Santoprene® TPVSantoprene® TPVPolyester Elastomer (Hytrel)Polyester Elastomer (Hytrel)

PVC (Tray Cable jackets)PVC (Tray Cable jackets)PEPEPPPP

150150ooC - ExtrudedC - Extruded

ETFEETFELSZHLSZH

Santoprene® TPV (OK – 135Santoprene® TPV (OK – 135ooC)C)Silicone RubberSilicone Rubber

E-CTFE (Halar®)E-CTFE (Halar®)PVDFPVDFMFAMFA

Fluoro TPV (150Fluoro TPV (150ooC)C)

Page 8: Cable Usa Overview

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CapabilitiesCapabilities

200200ooC - ExtrudedC - ExtrudedFEPFEP

Tefzel® 750Tefzel® 750Silicone RubberSilicone Rubber

MFAMFAFluoroelastomers (Viton®)Fluoroelastomers (Viton®)

250250ooC - ExtrudedC - ExtrudedPFAPFA

Silicone RubberSilicone Rubber

Braiding - TextileBraiding - Textile

K-fiber (Kevlar blend)K-fiber (Kevlar blend)KevlarKevlar

FiberglassFiberglass

Braiding - MetallicBraiding - Metallic

Tinned copperTinned copperNickel-plated copperNickel-plated copperSilver-plated copperSilver-plated copper

Stainless Steel (armor)Stainless Steel (armor)

Page 9: Cable Usa Overview

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CapabilitiesCapabilities

Tape wraps – 250Tape wraps – 250ooCC

Ceramic tapeCeramic tapeTFE tapeTFE tape

Tape wrap – 450Tape wrap – 450ooC+C+

Mica tapeMica tape

Page 10: Cable Usa Overview

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CapabilitiesCapabilities

Cabling equipment overview

Simple twinning:#40 through #14

5:1 (cable, foil, serve/braid, isolation, test)Bunching: (3) 22” – 36”

(neutralizers when needed)Planetary cabling:7-wire vertical (2)

7-wire horizontal (2) (up to 750 MCM)24-bay vertical (ultraminiature)

24-bay horizontal (2)

Page 11: Cable Usa Overview

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CapabilitiesCapabilities

Composite Assembly Composite Assembly

Capabilities range from pairing fine wire (#32 & finer) up Capabilities range from pairing fine wire (#32 & finer) up through multi-conductor 750 MCM.through multi-conductor 750 MCM.

Thus, almost any imaginable combination of wires and/or Thus, almost any imaginable combination of wires and/or sub-components can be built into an overall sub-components can be built into an overall

multi-functional single cable.multi-functional single cable.

Page 12: Cable Usa Overview

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Key ProductsKey Products

For use in Control, Instrument, Lighting, Power and Signal For use in Control, Instrument, Lighting, Power and Signal Circuits where exposed to continuous heat. FG2000 is UL Circuits where exposed to continuous heat. FG2000 is UL

listed and specifically designed for use in extreme heat listed and specifically designed for use in extreme heat conditions of 450conditions of 450ooC(UL) and will tolerate extreme heat C(UL) and will tolerate extreme heat

conditions up to 538conditions up to 538ooC.C.

FG2000FG2000For Use In Extreme Heat ConditionsFor Use In Extreme Heat Conditions

Page 13: Cable Usa Overview

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Key Products

Takes the fire where critical circuits need to keep safety Takes the fire where critical circuits need to keep safety equipment functioning even when exposed to the extreme equipment functioning even when exposed to the extreme heat of a fire. Integraflame is specifically designed to be a heat of a fire. Integraflame is specifically designed to be a

flexible replacement for Mineral Insulated (MI) Cable.flexible replacement for Mineral Insulated (MI) Cable.

Integraflame CICIntegraflame CICStrength Under FireStrength Under Fire

Page 14: Cable Usa Overview

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Key ProductsKey Products

Our Military retractile cords are rated for 600V, and have Our Military retractile cords are rated for 600V, and have far superior memory when compared to conventional far superior memory when compared to conventional

cords. Our retractile cords are specifically designed for cords. Our retractile cords are specifically designed for high reliability in the most abusive environments.high reliability in the most abusive environments.

Military CablesMilitary CablesLong Life In Harsh EnvironmentsLong Life In Harsh Environments

Page 15: Cable Usa Overview

Fine Wire DivisionFine Wire Division

Construction:Construction: single to 100(+) conductors, 26 – 40 AWG, shielded and single to 100(+) conductors, 26 – 40 AWG, shielded and unshielded, with & without jackets. unshielded, with & without jackets.

Conductors:Conductors: Bare, Tin, Nickel, and Silver Plated Copper, Thermo- Bare, Tin, Nickel, and Silver Plated Copper, Thermo- couple alloys, Carbon Fiber, Tinsel, specialty alloys andcouple alloys, Carbon Fiber, Tinsel, specialty alloys and precious metals.precious metals.Insulations:Insulations: PE, PP, PVC, ETFE, FEP, PFA, tapes and many other PE, PP, PVC, ETFE, FEP, PFA, tapes and many other high-performance, high & low temperature compounds.high-performance, high & low temperature compounds.Cabling:Cabling: Pairs, triads, quads; as well as, composite combinations. Pairs, triads, quads; as well as, composite combinations. Shields:Shields: Bare, Tin, Nickel, Silver Plated Copper, Alloys, Foil – Braid and Bare, Tin, Nickel, Silver Plated Copper, Alloys, Foil – Braid and

Serve designs available Serve designs available Jackets:Jackets: Polyurethane, PVC, Nylon, ETFE, FEP, PFA, Silicone Rubber,Polyurethane, PVC, Nylon, ETFE, FEP, PFA, Silicone Rubber, Glass Braids and many others.Glass Braids and many others.Temperature Ranges:Temperature Ranges: -100 -100ooC to +260C to +260ooC. Other constructions to 650C. Other constructions to 650ooC.C.

Page 16: Cable Usa Overview

Fine Wire DivisionFine Wire Division

Surgical Instrumentation (external)Surgical Instrumentation (external)Medical Device/Imaging Medical Device/Imaging

Aerospace/Consumer ElectronicsAerospace/Consumer ElectronicsInstrumentation Instrumentation

Sensor/Temperature Sensing Sensor/Temperature Sensing Military/DefenseMilitary/Defense

Specialty EquipmentSpecialty EquipmentHigh Speed Data (differential balanced line and coax)High Speed Data (differential balanced line and coax)

Primary MarketsPrimary MarketsFocus on the Finer ThingsFocus on the Finer Things

Page 17: Cable Usa Overview

Military DivisionMilitary Division

Military Specialty CablesMilitary Specialty CablesLong Life In Harsh EnvironmentsLong Life In Harsh Environments

Page 18: Cable Usa Overview

Military DivisionMilitary Division

Non-Irradiated ETFE - 22759/16, 22759/17, 22759/18, 22759/19Non-Irradiated ETFE - 22759/16, 22759/17, 22759/18, 22759/19

M27500 cables-TE, TF, TG, THM27500 cables-TE, TF, TG, TH

Various M16878E stylesVarious M16878E styles

Specialty CablesSpecialty CablesHybrids - ETFE & Polyurethane and othersHybrids - ETFE & Polyurethane and others

Military CommunicationsMilitary CommunicationsHigh temp (450C)-missiles/rockets etc.High temp (450C)-missiles/rockets etc.

Approvals & SpecialsApprovals & Specials

Page 19: Cable Usa Overview

Military DivisionMilitary Division

Key Products Key Products Coil cords (VIS & VIS-X)Coil cords (VIS & VIS-X)

Highway cable (VIS & VIS-X)Highway cable (VIS & VIS-X)ETFE lead wire (22759/16, 18)ETFE lead wire (22759/16, 18)

Shielded Cables (M27500)Shielded Cables (M27500)

Programs SupportedPrograms Supported::

VIS & VIS-X (Vehicular Intercommunication System)VIS & VIS-X (Vehicular Intercommunication System)TAD ProjectTAD Project

Stryker ProjectStryker ProjectMTS (Movement Tracking System)MTS (Movement Tracking System)

NAVSEA – Mine SweepNAVSEA – Mine Sweep

Page 20: Cable Usa Overview

Military DivisionMilitary Division

The VIS & VIS-X ProgramThe VIS & VIS-X ProgramBegan with Cobham Defense (UK) in early 1990’sBegan with Cobham Defense (UK) in early 1990’s

Incorporated into US defense systems Incorporated into US defense systems by Northrop Grummanby Northrop Grumman

Contains five different “bulk cables” and Contains five different “bulk cables” and three different sizes of coil cords.three different sizes of coil cords.

Standard Infantry packs now include basic coil cord as wellStandard Infantry packs now include basic coil cord as well

VIS-X (next gen) to begin phase in late 2010VIS-X (next gen) to begin phase in late 2010

Can be found in virtually every vehicle in theatre (list follows)Can be found in virtually every vehicle in theatre (list follows)

Page 21: Cable Usa Overview

Military DivisionMilitary Division

M-ATVM-ATV

MRAPMRAP

HUMVEEHUMVEE

BRADLEY FIGHTING VEHICLESBRADLEY FIGHTING VEHICLES

A-1 TANKSA-1 TANKS

StrykerStryker

JLTV-Joint light tactical vehiclesJLTV-Joint light tactical vehicles

FMTV-Family Medium tactical vehicleFMTV-Family Medium tactical vehicle

Page 22: Cable Usa Overview

Cable USA has a multitude of capabilities from single conductor Cable USA has a multitude of capabilities from single conductor hook-up wire to 100 conductor cables and coil cords.hook-up wire to 100 conductor cables and coil cords.

Instrumentation from #40AWG, ControlInstrumentation from #40AWG, Controland Power to 1100MCM.and Power to 1100MCM.

We can run small quantities – 1,000 & 2,500 foot orders are not We can run small quantities – 1,000 & 2,500 foot orders are not problematic.problematic.

We look for specials and programs with legs.We look for specials and programs with legs.

Thank You!Thank You!