cable trolleys and accessories c1 for c-rail system · design tips ... cable trolley end clamp...

Cable trolleys and accessoriesfor C-rail system

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Main design rules for mobile receivers supply systems ............................................................. 4.......................................................................................... 4Components of supply C-rail system

C-rail power supply system selection ......................................................................................... 5

Table of contents

Cable trolleys and accessories for C-rail system

C1

Examples of mounting support arms with girder clips ............................................................... 10 .................................................................................................... 10Permissible support arm load

...................................................................... 10Support arm length calculation using girder clips

Support arm profile C1............................................................................................................... 11Support arm profile C1A ............................................................................................................ 11

C2 .............................................................................................................. 11Support arm profile KK-C11 .................................................................................................... 12Support arm bracket

KK-C11P ................................................................................. 12Support arm bracket with base KK-C21 ................................................................................................... 12Support arm bracket

KK-C21P ................................................................................. 12Support arm bracket with baseGirder clips LK-C11 .................................................................................................................. 13Girder clips LK-C12 .................................................................................................................. 13Girder clips LK-C20 ................................................................................................................... 13

Towing arm ZS400, ZS630 ........................................................................................................ 14Swinging towing arm ZW1 ......................................................................................................... 14

Cable trolleys for flat cables sign example ............................................................................... 15Cable trolleys for round cables sign example ........................................................................... 15

Rails C1, C1A ............................................................................................................................. 6Rails C1-R..., C1A-R... - ............................................................... 6ostandard curve selection 90Track coupler LC11, LC12 .......................................................................................................... 7Track support bracket UC12, UC12a, UC12-1 ............................................................................ 7Track support bracket UC15 ....................................................................................................... 7Track support bracket UC16-1, UC16-2 ...................................................................................... 8Track support bracket UC11, UC11a, UC11b ............................................................................. 8Track support bracket UC13 ....................................................................................................... 8

LC11-UC1, LC11-UC3 ....................................................................................... 9Coupler-holderEnd stop ZC10, ZC10-ZG ........................................................................................................... 9Bolt with square nut M8x25/N. Square nut M8-4KT ................................................................. 9End caps P30, P40 .................................................................................................................... 9

Plastic cable trolleys ................................................................................ 16Plastic towing trolleys .............................................................................. 16End clamps ............................................................................................. 17

C11Pseries

Steel cable trolleys with plastic cable support ........................................ 18Steel towing trolleys with plastic cable support ...................................... 18End clamps with plastic cable support ................................................... 19

Steel cable trolleys with steel cable support .......................................... 20Steel towing trolleys with steel cable support ........................................ 20End clamps with steel cable support ..................................................... 21

C12Pseries

Steel cable trolleys with plastic cable support ......................................... 22Steel towing trolleys with plastic cable support ....................................... 22End clamps with plastic cable support .................................................... 22

Steel cable trolleys with steel cable support ........................................... 23Steel towing trolleys with steel cable support ......................................... 23End clamps with steel cable support ...................................................... 23

C13Pseries


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Control unit trolleys ................................................................................. 32

Mount with ball joint MPK .......................................................................................................... 33Bumper ZG-01 .......................................................................................................................... 33Plastic cable support ................................................................................................................. 33Steel cable support ................................................................................................................... 33

Mounting plate PM .................................................................................................................... 34Technical chain DIN 5686 VICTOR type .................................................................................. 34Technical chain DIN 5685 ......................................................................................................... 34Stainless technical chain DIN 766 ............................................................................................ 34Hook eyelet MC10 .................................................................................................................... 34Plastic rope ties ....................................................................................................................... 35PVC shielded steel rope ties .................................................................................................... 35Cable mounting clip UL-PA, UL-PP ......................................................................................... 35

Snap kooks ................................................................................................................................ 36Twisted link ................................................................................................................................ 36Rope thimbles ............................................................................................................................ 36Double rope clamps ................................................................................................................... 36

C-rail power supply system selection ................................................................................... 41-42.

Design tips ................................................................................................................................ 38Assembly and operation manual for C-rail supply line ......................................................... 39-40

Steel cable trolleys .................................................................................. 24Steel towing trolleys ................................................................................ 24End clamps ............................................................................................. 24

C14Pseries

Double support cable trolley ................................................................... 25Double support towing trolley ................................................................. 25Double support end clamp ..................................................................... 25

C15Pseries

Plastic cable trolleys with ball joint ......................................................... 28Plastic towing trolleys ............................................................................. 28Regulated clamp..................................................................................... 29Cable holder ........................................................................................... 29

C11Rseries

Steel cable trolleys with ball joint ........................................................... 30Steel towing trolleys ............................................................................... 30Regulated clamp .................................................................................... 31Cable holder ........................................................................................... 31

C12Rseries

Control unit trolleys with multipolar junction ........................................... 32

Cables for crane industry - general information ........................................................................ 37Cable glands - general information ........................................................................................... 37

Special steel trolleys ............................................................................... 26Special plastic trolleys ............................................................................ 26

C19Sseries

Brackets with spaces pressure wires ......................................................... 27Flexible filing profile PRW-01 ..................................................................... 27

C19Sseria

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Components of supply C-rail system

Support arm

Girder cilp

End caps

Track support bracket

C-rail supply festoon

Track couplerSwingingtowing arm

Towing trolley

Cable trolley

End clamp

Supply festoon

End stop

C-rail control festoon

Control festoon

Control unit trolley

Control cable

Pendant control

Cable trolleys are intended to work at normal conditions, as:

environment: humidity max. 70 %, non - aggressive, dust free working place: indoor / open air

o o temperature: -40 C … +80 C

Cable trolleys supply lines can be also applied at especially hard working conditions ( aggressive environment, heat radiation, high humidity, dusty, explosion hazardous area). In that case, please ask us for develop an appropriate technical solution

When designing the power system must include provisions to prevent accidents

Main design rules for mobile receivers supply systems

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C-rail power supply system selection

DESIGNATIONS:

s - length of towing trolley route [m]

a - ]cable trolley length [m]

z - number of cable trolleys

n - number of loops

h - cable loop height [m]

( h = 0,3 • R )maxfor curve track curve radiusa

H - permissible height of cable loop [m]

m - [m]ength of trolley storage area

m - (minimim m ł a ) [m]d dtrolley storage area length addition

f - f = 1,1 ¸ 1,2cable length addition coefficient

D - [m]cable support diameter

L - length of the track of the guide C rail [m] p

L - from middle of the end clamp length of supply wire

to middle of the towing trolley [m]

( L i L )ZK WKZwithout connecting sections

L - cable length from end clamp to crane contact box [m]zk

L - cable length from towing trolley to actuator contact box [m] wkz

L - total cable length [m] c

( L i L )ZK WKZwith connecting sections

w - the distance between the track support brackets

(depending on the capacity per unit length).

In practice this is: a

- straight line - 1,5 ÷ 2,0 m

- sections curved - 1,0 ÷ 1,2 m

RELATIONS:

Number of loops

Number of trolleys(without towing trolley & end clamp)

Length of trolleys storage area

Length of supply wire

( L i L )zk wkzwithout connecting sectionsL = (s + m)×f

m = n×a + md

z = n - 1

n =f×(s + m )d

2×h - f×a + 1,25×D

Total length of supply wire

( L i L ) zk wkzwith connecting sectionsL = L + L + L c zk wkz

Towing trolley

Stationaryterminal box

Cable trolley

Endclamp

C-rail

Track supportbracket

Towing trolley

Endstop

a

h

s

wmd

m

Lp

H

Lwkz

Lzk

Lwkz

100

90º

100

R

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C1 and C1A curve sections are bended on client's request. They are made of straight 4 m long C-rail sections. Min. bending radius R = 750 mm. Bending angle according to request.

To perform the C-rail curve section, please attach a picture (drawing) of curve track with all necessary dimensions: bending radius R [mm], bending angle [degrees], bending surface.

I - x

4axial moment of inertia [cm ]

3W - [ cm ] x axial section modulus

Material: - cold formed, Sendzimir galvanized steel PN-EN 10327 - stainless steel 1.4301 - acid resistant steel 1.4571

Rails C1, C1A

C1 C1A

oRail C1-R..., C1A-R... – standard curve sections 90

.


32

2

12

26

30 1,5

32

30

12

26

Catalog No. Type Curve

radius R [mm]

Curve length [mm]

Max. cable loop height

[mm]

Weight [kg]

Catalog No. Type

Catalog No. Type

1000.51 C1-R1000 1000 1570 350 2,635 1000.51-N C1-R1000-N 1000.51-K C1-R1000-K

1000.52 C1-R1200 1200 1885 420 3,110 1000.52-N C1-R1200-N 1000.52-K C1-R1200-K

1000.53 C1-R1400 1400 2200 490 3,575 1000.53-N C1-R1400-N 1000.53-K C1-R1400-K

1000.54 C1-R1600 1600 2510 560 4,040 1000.54-N C1-R1600-N 1000.54-K C1-R1600-K

1000.55 C1-R1800 1800 2830 630 4,515 1000.55-N C1-R1800-N 1000.55-K C1-R1800-K

1000.56 C1-R2000 2000 3140 700 4,975 1000.56-N C1-R2000-N 1000.56-K C1-R2000-K

Catalog No. Type Length [mm]

Ix [cm4]

Wx [cm3]

Weight [kg/m]

Catalog No. Type

Catalog No. Type

1000.10 C1/6 6000

2,4 1,4 1,49

1000.10-N C1/6-N 1000.10-K C1/6-K

1000.11 C1/4 4000 1000.11-N C1/4-N 1000.11-K C1/4-K

1000.15 C1/3 3000 1000.15-N C1/3-N 1000.15-K C1/3-K

1000.20 C1A/6 6000

1,9 1,1 1,10

1000.20-N C1A/6-N ---- ----

1000.21 C1A/4 4000 1000.21-N C1A/4-N ---- ----

1000.25 C1A/3 3000 1000.25-N C1A/3-N ---- ----

N - stainless steel 1.4301



Catalog No. Type Curve

radius R [mm]

Curve length [mm]

Max. cable loop height

[mm]

Weight [kg]

Catalog No. Type

1000.61 C1A-R1000 1000 1570 350 1,945 1000.61-N C1A-R.1000-N

1000.62 C1A-R1200 1200 1885 420 2,205 1000.62-N C1A-R.1200-N

1000.63 C1A-R1400 1400 2200 490 2,640 1000.63-N C1A-R.1400-N

1000.64 C1A-R1600 1600 2510 560 2,980 1000.64-N C1A-R.1600-N

1000.65 C1A-R1800 1800 2830 630 3,335 1000.65-N C1A-R.1800-N

1000.66 C1A-R2000 2000 3140 700 3,675 1000.66-N C1A-R.2000-N

K - acid resistant steel 1.4571


oThe table lists the typical 90 curve sections of C1 and C1A rails with two 100 mm long straight segments.

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Track coupler LC11, LC12

Material: body - galvanized steel - stainless steel 1.4301 bolts, nuts - galvanized steel - stainless steel A2

Use LC12 only for C1A rail

Track support bracket UC12, UC12a, UC12-1

Maximum load: 63 kg

84

60

40

X

14

32

3

M8x25

30

84

60 40

14

32

3

30

UC12-1

UC12

UC12a

UC12, UC12-1 - with bolts and threaded plateUC12a - without bolts and threaded plate

Track support bracket UC15

UC15 can be used only for C1A rail at low loads

78

54

30

25

2

M6x20

14

32

30

10015

A

S

M. 50

Track support brackets UC12-1 are used for mounting C1 and C1A-rails in C2 support arms

Catalog No. Type Dimensions [mm] Weight

[kg]

Catalog No. Type S A B M

1001.00 LC11 3 33 31 M 6 0,285 1001.00-N LC11-N

1001.10 LC12 2 32,5 30,5 M 5 0,195 1001.10-N LC12-N

â

â - on request

â


Catalog No. Type Support

arm profile Dimensions

X [mm] Weight

[kg]

Catalog No. Type

1002.10 UC12 C1, C1A 25 0,275 1002.10-N UC12-N

1002.11 UC12a C1, C1A ----- 0,155 1002.11-N UC12a-N

1002.12 UC12-1 C2 30 0,285 1002.12-N UC12-1-N

Maximum load: 10 kg


N - stainless version


Catalog No. Type Weight

[kg]

Catalog No. Type

1002.30 UC15 0,110 1002.30-N UC15-N

â

â - on request

â


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Track support bracket UC16-1, UC16-2

M8 25x30

30

,5 3

32,5 505

05

0

UC16-1

UC16-2

M8

30

,5 3

32,5 50

50

50

Track support bracket UC11, UC11a, UC11b

UC11 - with bolts, angle plate and square nutUC11a - without bolts, angle plate and square nutUC11b - with bolts, angle plate but without square nut

UC11

UC11a

UC11b

25x30

40x40x4

M8x20

M8x25

40

3

32

10

306

0

3

32

10

30

40

Ć8,6

60

Track support bracket UC13

2xĆ8,6 30

6016

32

60

30 3

10

60

40x40x4

M8x25

40

3

32

10

30

Ć8,6

Maximum load: 80 kg


Maximum load: 63 kg


Maximum load: 63 kg



[kg]

Catalog No. Type

1003.50 UC16-1 0,210 1003.50-N UC16-1-N

1003.51 UC16-2 0,190 1003.51-N UC16-2-N



[kg]

Catalog No. Type

1003.00 UC11 0,295 1003.00-N UC11-N

1003.10 UC11a 0,135 1003.10-N UC11a-N

1003.20 UC11b 0,245 1003.20-N UC11b-N



[kg]

Catalog No. Type

1004.00 UC13 0,205 1004.00-N UC13-N


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Coupler-holder LC11-UC1, LC11-UC3

25 37

M8x20

23

25 54

23

M8x20

End stop ZC10, ZC10-ZG

Bolt with square nut M8x25/N. Square nut M8-4KT

25x30

M8x25

30

25

M8

End caps P30, P40

Material: plasticA

B H


[kg]

1001.20 LC11-UC1 0,495

1001.21 LC11-UC3 0,390

Maximum load: 150 kg

Material: body - galvanized steel bolts, nuts - galvanized steel

Material: body - galvanized steel - stainless steel 1.4301 bolts, nuts - galvanized steel - stainless steel A2 bumper - rubber EPDM

Material: Square nut - galvanized steel - stainless steel 1.4301 bolt, nut - galvanized steel - stainless steel A2

Catalog No. Type For rail Dimensions [mm] Weight

[kg] A B H

1013.00 P30 C1, C1A 30 12 16,5 0,004

1013.01 P40 C2 40 15 19,5 0,005

ZC10

ZC10-ZG

M8x25/N

M8x4KT

P40 P30

100

25x303080

1533

M8x25

3

5

31

100

8060

3

Ć9

1533

53

1


[kg]

Catalog No. Type

1008.00 ZC10 0,045 1008.00-N ZC10-N

1008.10 ZC10-ZG 0,055 1008.10-N ZC10-ZG-N



[kg]

Catalog No. Type

1002.25 M8x25/N 0,045 1002.25-N M8x25/N-N

1002.26 M8-4KT 0,040 1002.26-N M8-4KT-N


LC11-UC1

LC11-UC3

End bumper should be mounted on the C-rail between the first trolley and end clamp (or regulated clamp).

P [kg].

f

L1

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Examples of mounting support arms with girder clips

min. 15

L

B/2

20-4

0

Girder clip

LK-C12

min. 10

max. 60

M8x50

A

B/2

L

max. 20

Support arm profile C1, C1A or C2

Track support bracket UC12 or UC11, UC15

Track support bracket UC12-1

M10x60Girder clip

LK-C11 or LK-C20 or UC16-1, UC16-2

Support mounted on higher shelf

Permissible support arm load

Support arm length: L = A + + kB2

Support mounted on lower shelf (holes on request)

min. 15

20-4

0

min. 10M8x50M10x60

S

2xĆ9

Support arm profileC1, C1A or C2

Track support bracket UC12 or UC11, UC16-1, UC15Track support bracket UC12-1 S = 60 mm - for UC12 brackets

S = 54 mm - for UC15 brackets

Support arm length calculation using girder clips

In case of C2 support arms with P40 end caps, coefficient „k”' should be increased by 40 mmIn case of C1, C1A support arms with P30 end caps, coefficient „k” should be increased by 30 mm

L – support arm length [mm]A – distance from I-beam axis to bracket axis [mm]B – I-beam footing width [mm]k – length addition coefficient [mm

Support arm profile C1 30x32x2

L1 [mm]

250 350 450 550 650 850 1050 1350 1650 1850

P [kg] 75,12 53,57 41,57 33,92 28,61 21,70 17,38 13,24 10,56 9,22

f [mm] 1,1 2,1 3,4 5,1 7,1 12,0 18,1 29,3 42,5 52,2

Support arm profile C2

40x40x2,5

L1 [mm]

250 350 450 550 650 850 1050 1350 1650 1850

P [kg] 166,41 118,72 92,18 75,27 63,53 48,28 38,77 29,70 23,83 20,93

f [mm] 0,8 1,6 2,7 4,0 5,6 9,6 14,5 23,6 34,4 42,6

Coefficient k [mm]

Track suport bracket

95 UC12, UC12-1

90 UC15

50 UC11, UC16-1, UC16-2

P – overall load [kg]L1 – active support arm length [mm] - support arm deflection [mm]f

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There is a possibility to request other support arm lengths, than signed in the tables. In that case, give the type and catalog number as follows: type: Kl-C1 [mm], catalog No. 1006.00- [mm]/length length type: Kl-C1A [mm], catalog No 1006.10- [mm]/length length type: Kl-C2/ [mm], catalog No 2006.00- [mm]length length

1150Example: for support arm length mm designation will be as follows: type KL-C1/ catalog No. 1006.00-1150 1150 type KL-C1A/ catalog No. 1006.10-1150 1150 type KL-C2/ catalog No. 2006.00-1150 1150

32

2

12

263

0

1,5

32

30

12

26

Support arm profile C1A


40

40

16

32

2,5


Material: - cold formed, Sendzimir galvanized steel PN-EN 10327 - stainless steel 1.4301

Catalog No. Type Length L [mm]

Weight [kg]

Catalog No. Type

Catalog No. Type

1006.00-400 KL-C1/400 400 0,595 1006.00-400-N KL-C1/400-N 1006.00-400-K KL-C1/400-K

1006.00-500 KL-C1/500 500 0,745 1006.00-500-N KL-C1/500-N 1006.00-500-K KL-C1/500-K

1006.00-600 KL-C1/600 600 0,895 1006.00-600-N KL-C1/600-N 1006.00-600-K KL-C1/600-K

1006.00-700 KL-C1/700 700 1,045 1006.00-700-N KL-C1/700-N 1006.00-700-K KL-C1/700-K

1006.00-800 KL-C1/800 800 1,195 1006.00-800-N KL-C1/800-N 1006.00-800-K KL-C1/800-K

1006.00-1000 KL-C1/1000 1000 1,490 1006.00-1000-N KL-C1/1000-N 1006.00-1000-K KL-C1/1000-K

1006.00-1200 KL-C1/1200 1200 1,790 1006.00-1200-N KL-C1/1200-N 1006.00-1200-K KL-C1/1200-K

1006.00-1500 KL-C1/1500 1500 2,235 1006.00-1500-N KL-C1/1500-N 1006.00-1500-K KL-C1/1500-K

1006.00-1800 KL-C1/1800 1800 2,685 1006.00-1800-N KL-C1/1800-N 1006.00-1800-K KL-C1/1800-K

1006.00-2000 KL-C1/2000 2000 2,980 1006.00-2000-N KL-C1/2000-N 1006.00-2000-K KL-C1/2000-K





Weight [kg]

Catalog No. Type

1006.10-400 KL-C1A/400 400 0,440 1006.10-400-N KL-C1A/400-N

1006.10-500 KL-C1A/500 500 0,550 1006.10-500-N KL-C1A/500-N

1006.10-600 KL-C1A/600 600 0,660 1006.10-600-N KL-C1A/600-N

1006.10-700 KL-C1A/700 700 0,770 1006.10-700-N KL-C1A/700-N

1006.10-800 KL-C1A/800 800 0,880 1006.10-800-N KL-C1A/800-N

1006.10-1000 KL-C1A/1000 1000 1,100 1006.10-1000-N KL-C1A/1000-N

1006.10-1200 KL-C1A/1200 1200 1,320 1006.10-1200-N KL-C1A/1200-N

1006.10-1500 KL-C1A/1500 1500 1,650 1006.10-1500-N KL-C1A/1500-N

1006.10-1800 KL-C1A/1800 1800 1,980 1006.10-1800-N KL-C1A/1800-N

1006.10-2000 KL-C1A/2000 2000 2,200 1006.10-2000-N KL-C1A/2000-N

Material: - cold formed, Sendzimir galvanized steel PN-EN 10327


Weight [kg]

2006.00-400 KL-C2/400 400 0,980

2006.00-500 KL-C2/500 500 1,225

2006.00-600 KL-C2/600 600 1,470

2006.00-700 KL-C2/700 700 1,715

2006.00-800 KL-C2/800 800 1,960

2006.00-1000 KL-C2/1000 1000 2,450

2006.00-1200 KL-C2/1200 1200 2,940

2006.00-1500 KL-C2/1500 1500 3,675

2006.00-1800 KL-C2/1800 1800 4,410

2006.00-2000 KL-C2/2000 2000 4,900

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Support arm bracket KK-C11

Support arm bracket with base KK-C11P

Support arm bracket KK-C21

Material: bracket - carbon steel - stainless steel 1.4301 pressure plate - galvanized steel - stainless steel 1.4301 bolts, nuts - galvanized steel - stainless steel A2

Bracket for support arms type C1, C1A

Bracket for support arms type C1, C1A

Bracket for support arms type C2

Support arm bracket with base KK-C21P

Bracket for support arms type C2


[kg]

2007.00 KK-C21 0,900


[kg]

2007.10 KK-C21P 1,250

Material: bracket - carbon steel pressure plate - galvanized steel - stainless steel A2 bolts, nuts - galvanized steel - stainless steel A2


[kg]

Catalog No. Type

1007.10 KK-C11P 0,770 1007.10-N KK-C11P-N




100

33

31

M8x25

3

90

6033

100

M8x25

3xĆ9

75

10531

3

5

130

41

41

M10x30

4

130 5

906641

M10x30

3xĆ11

85

1104

41

12


[kg]

Catalog No. Type

1007.00 KK-C11 0,480 1007.00-N KK-C11-N

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Girder clip LK-C11

Girder clip LK-C12

Girder clip LK-C20

Material: girder clip - galvanized steel - stainless steel 1.4301 square nut - galvanized steel - stainless steel 1.4301 bolt, pad - galvanized steel - stainless steel A2

50 25x30

M8x75

~6220-4

0

30 25x30

M8x50

~4

74-2

0

50 25x30x8

M10x60

~

524-2

0

Example fixing (page 10)




[kg]

Catalog No. Type

1005.01 LK-C11 0,150 1005.01-N LK-C11-N



[kg]

Catalog No. Type

1005.20 LK-C12 0,275 1005.20-N LK-C12-N



[kg]

Catalog No. Type

1005.30 LK-C20 0,250 1005.30-N LK-C20-N





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Towing arm ZS400, ZS630

Swinging towing arm ZW1

Example

Example

Material: - galvanized steel - stainless steel 1.4301

Material: - galvanized steel - stainless steel 1.4301


[kg]

Catalog No. Type

1015.01 ZS400 0,750 1015.01-N ZS400-N

1015.02 ZS630 1,090 1015.02-N ZS630-N



[kg]

Catalog No. Type

1014.01 ZW1 1,000 1014.01-N ZW1-N


Cable trolleys for flat cables sign example

End clamps sign example: ZKP-76xD63T

Type

Cable support width [mm]

Cable support diameter [mm]

Plastic cable support (without letter T - steel cable support)

Cable trolleys for round cables sign example

End clamps sign example: ZR1

Type

Plastic cable trolleys sign example:

WKT-P1A-90x76xD50T

TypeType rollersCable support length [mm]Cable support width [mm] Cable support diameter [mm]Plastic cable support (without letter T - steel cable support)

WKZT-P1A-90x76xD50T

Steel cable trolleys sign example:

WK-P1-125x96xD63T

TypeCable support length [mm]Cable support width [mm] Cable support diameter [mm]Plastic cable support (without letter T - steel cable support)

WKZ-P1-125x96xD63T


C1

15

KC

1 0

52017 E

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www.unilift.pl

WKZT-R1A-90Plastic cable trolleys

sign example:

TypeType rollersCable support length [mm]

WKT-R1A-90

Steel cable trolleys sign example:

TypeCable support length [mm]

WKZ-R1-125WK-R1-125

16

KC

1 0

52017 E

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www.unilift.pl

Cable trolleys and accessories for C-rail systemfor flat cables

C1

Material: body - polyamide PA (type A, B, C, D) - polypropylene PP (type H) cable support - polyamide PA (type A, B, C, D) - polypropylene PP (type H) bolts, nuts - galvanized steel - stainless steel A2 nuts - polyamide PA (for polyamide cable support D50T)

Maximum trolley speed: 40 m/mino oWorking temperature: -20 C to +50 C

A

90

Ćd

Ć50

A

B

C

C DB H

Plastic cable trolleys C11Pseries

Cable trolleys nr cat.. 1016.19-N and 1016.20-N - increased chemical resistivity plastic (polypropylene PP)

Catalog No. Type Dimensions [mm] Max. load [kg] Weight

[kg]

Catalog No. Type

A B C PA PP

1016.01 WKT-P1A-90x76xD50T

52 76 22

6

4

0,110 1016.01-N WKT-P1A-90x76xD50T-N

1016.03 WKT-P1B-90x76xD50T 0,115 1016.03-N WKT-P1B-90x76xD50T-N

1016.15 WKT-P1C-90x76xD50T 10 0,180 1016.15-N WKT-P1C-90x76xD50T-N

1016.17 WKT-P1D-90x76xD50T 4 0,125 1016.17-N WKT-P1D-90x76xD50T-N

----- ----- 6 0,115 1016.19-N WKT-P1H-90x76xD50T-N

1016.02 WKT-P1A-90x96xD50T

72 96 22

6

4

0,120 1016.02-N WKT-P1A-90x96xD50T-N

1016.04 WKT-P1B-90x96xD50T 0,125 1016.04-N WKT-P1B-90x96xD50T-N

1016.16 WKT-P1C-90x96xD50T 10 0,190 1016.16-N WKT-P1C-90x96xD50T-N

1016.18 WKT-P1D-90x96xD50T 4 0,150 1016.18-N WKT-P1D-90x96xD50T-N

----- ----- 6 0,125 1016.20-N WKT-P1H-90x96xD50T-N


Type determinant

d [mm]

Body Cable support Rollers Axle Pans

A 25

polyamide PA

polyamide PA

polyamide PA stainless steel

1.4301

-----

B polymer

C 24 covered rolling bearings –

galvanized steel or stainless steel

galvanized steel or

stainless steel 1.4301

----

D 25

covered rolling bearings: plastic outer ring, inner ring – stainless steel 1.4301) stainless steel

1.4301

----

H polypropylene

PP polypropylene

PP polypropylene PP polymer

17

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C1

Maximum clamp load (galvanized stee): 20 kgMaximum clamp load (stainless steel 1.4301): 10 kg

83 25x30

A

BĆD

C

A

90

A

B

36

73

77

Ć50

Ćd

C

C DB H


End clamps C11Pseries

Material: body - galvanized steel - stainless steel 1.4301 cable support - polyamide PA - polypropylene PP (on request) bolts, nuts - galvanized steel - stainless steel A2 nuts - polyamide PA (for polyamide cable support D50T)

Plastic towing trolleys C11Pseries

Material: body - polyamide PA (type A, B, C, D) - polypropylene PP (type H) towing trolley yoke - galvanized steel - stainless steel 1.4301 cable support - polyamide PA (type A, B, C, D) - polypropylene PP (type H) bolts, nuts - galvanized steel - stainless steel A2 nuts - polyamide PA (for polyamide cable support D50T)

Cable trolleys nr cat.. 1017.19-N and 1017.20-N - increased chemical resistivity plastic (polypropylene PP)

Catalog No. Type Dimensions [mm] Max. load [kg] Weight

[kg]

Catalog No. Type

A B C PA PP

1017.01 WKZT-P1A-90x76xD50T

52 76 22

6

4

0,390 1017.01-N WKZT-P1A-90x76xD50T-N

1017.03 WKZT-P1B-90x76xD50T 0,395 1017.03-N WKZT-P1B-90x76xD50T-N

1017.15 WKZT-P1C-90x76xD50T 10 0,460 1017.15-N WKZT-P1C-90x76xD50T-N

1017.17 WKZT-P1D-90x76xD50T 4 0,430 1017.17-N WKZT-P1D-90x76xD50T-N

----- ----- 6 0,390 1017.19-N WKZT-P1H-90x76xD50T-N

1017.02 WKZT-P1A-90x96xD50T

72 96 22

6

4

0,400 1017.02-N WKZT-P1A-90x96xD50T-N

1017.04 WKZT-P1B-90x96xD50T 0,405 1017.04-N WKZT-P1B-90x96xD50T-N

1017.16 WKZT-P1C-90x96xD50T 10 0,469 1017.16-N WKZT-P1C-90x96xD50T-N

1017.18 WKZT-P1D-90x96xD50T 4 0,550 1017.18-N WKZT-P1D-90x96xD50T-N

----- ----- 6 0,400 1017.20-N WKZT-P1H-90x96xD50T-N



[kg]

Catalog No. Type

D A B Cmax

1012.10 ZKP-76xD50T 50

52 76 26

0,265 1012.10-N ZKP-76xD50T-N

1012.11 ZKP-96xD50T 72 96 0,310 1012.11-N ZKP-96xD50T-N


Type determinant

d [mm]

Body Cable support Rollers Axle Pans

A 25

polyamide PA

polyamide PA


1.4301

-----

B polymer



galvanized steel or


----

D 25

covered rolling bearings: plastic outer ring, inner ring – stainless steel 1.4301) stainless steel

1.4301

----

H polypropylene

PP polypropylene

PP polypropylene PP polymer

o oWorking temperature: -20 C to +50 C

18

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C1

Steel cable trolleys with plastic cable support

Material: body - galvanized steel - stainless steel 1.4301 rollers - covered rolling bearings cable support - polyamide PA - polypropylene PP (on request) separator - polyamide PA - or polypropylene PP (on request) axles, bolts, nuts - galvanized steel - stainless steel A2 nuts - polyamide PA (for polyamide cable support D50T)


Maximum trolley load (galvanized steel): 10 kgMaximum trolley load (stainless steel 1.4301): 6 kg

L24

7

A

BĆD

Ć24

C

24L 7

73

73

36

A

BĆD

Ć24

C

Cable trolleys can be also equipped in one or two bumpers ZG-01 (page 33).As a result, trolley length is increased by 12,5 mm (with one bumper) or by 25 mm (with two bumpers).


C12Pseries



Material: body - galvanized steel - stainless steel 1.4301 towing trolley yoke - galvanized steel - stainless steel 1.4301 rollers - covered rolling bearings cable support - polyamide PA - polypropylene PP (on request) separator - polyamide PA - polypropylene PP (on request) axles, bolts, nuts - galvanized steel - stainless steel A2 nuts - polyamide PA (for polyamide cable support D50T)

Steel towing trolleys with plastic cable support C12Pseries


[kg]

Catalog No. Type

L D A B Cmax

1010.16 WK-P1-85x76xD50T 85 50

52 76

15 0,275 1010.16-N WK-P1-85x76xD50T-N

1010.10 WK-P1-95x76xD50T 95

25

0,310 1010.10-N WK-P1-95x76xD50T-N

1010.12 WK-P1-108x76xD63T 108 63

0,320 1010.12-N WK-P1-108x76xD63T-N

1010.14 WK-P1-125x76xD63T 125

0,325 1010.14-N WK-P1-125x76xD63T-N

1010.31 WK-P1-125x76xD80T 80 0,335 1010.31-N WK-P1-125x76xD80T-N

1010.17 WK-P1-85x96xD50T 85 50

72 96

15 0,300 1010.17-N WK-P1-85x96xD50T-N

1010.11 WK-P1-95x96xD50T 95

25

0,315 1010.11-N WK-P1-95x96xD50T-N

1010.13 WK-P1-108x96xD63T 108 63

0,335 1010.13-N WK-P1-108x96xD63T-N

1010.15 WK-P1-125x96xD63T 125

0,355 1010.15-N WK-P1-125x96xD63T-N

1010.32 WK-P1-125x96xD80T 80 0,365 1010.32-N WK-P1-125x96xD80T-N



[kg]

Catalog No. Type

L D A B Cmax

1011.16 WKZ-P1-85x76xD50T 85 50

52 76

15 0,535 1011.16-N WKZ-P1-85x76xD50T-N

1011.10 WKZ-P1-95x76xD50T 95

25

0,545 1011.10-N WKZ-P1-95x76xD50T-N

1011.12 WKZ-P1-108x76xD63T 108 63

0,565 1011.12-N WKZ-P1-108x76xD63T-N

1011.14 WKZ-P1-125x76xD63T 125

0,580 1011.14-N WKZ-P1-125x76xD63T-N

1011.31 WKZ-P1-125x76xD80T 80 0,590 1011.31-N WKZ-P1-125x76xD80T-N

1011.17 WKZ-P1-85x96xD50T 85 50

72 96

15 0,625 1011.17-N WKZ-P1-85x96xD50T-N

1011.11 WKZ-P1-95x96xD50T 95

25

0,640 1011.11-N WKZ-P1-95x96xD50T-N

1011.13 WKZ-P1-108x96xD63T 108 63

0,660 1011.13-N WKZ-P1-108x96xD63T-N

1011.15 WKZ-P1-125x96xD63T 125

0,675 1011.15-N WKZ-P1-125x96xD63T-N

1011.32 WKZ-P1-125x96xD80T 80 0,685 1011.32-N WKZ-P1-125x96xD80T-N


19

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C1

End clamps with plastic cable support

83 25x30

A

BĆD

C

C12Pseries

Maximum clamp load (galvanized steel): 20 kgMaximum clamp load (stainless steel 1.4301): 10 kg

Material: body - galvanized steel - stainless steel 1.4301 cable support - polyamide PA - polypropylene PP (on request) separator - polyamide PA - polypropylene PP (on request) bolts, nuts - galvanized steel - stainless steel A2 nuts - polyamide PA (for polyamide cable support D50T)


[kg]

Catalog No. Type

D A B Cmax

1012.10 ZKP-76xD50T 50

52 76

25

0,265 1012.10-N ZKP-76xD50T-N

1012.11 ZKP-96xD50T 72 96 0,310 1012.11-N ZKP-96xD50T-N

1012.12 ZKP-76xD63T 63

52 76 0,275 1012.12-N ZKP-76xD63T-N

1012.13 ZKP-96xD63T 72 96 0,320 1012.13-N ZKP-96xD63T-N

1012.40 ZKP-76xD80T 80

52 76 0,285 1012.40-N ZKP-76xD80T-N

1012.41 ZKP-96xD80T 72 96 0,330 1012.41-N ZKP-96xD80T-N



20

KC

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C1

L24

7

A

B

Ć24

ĆD

C

L

247

36

73

73

A

BĆD

Ć24

C



Steel cable trolleys with steel cable support C12Pseries

Material: body - galvanized steel - stainless steel 1.4301 rollers - covered rolling bearings cable support - galvanized steel - stainless steel 1.4301 separator - polyamide PA - polypropylene PP (on request) axles, bolts, nuts - galvanized steel - stainless steel A2



Steel towing trolleys with steel cable support C12Pseries



Material: body - galvanized steel - stainless steel 1.4301 towing trolley yoke - galvanized steell - stainless steel 1.4301 rollers - covered rolling bearings cable support - galvanized steel - stainless steel 1.4301 separator - polyamide PA - polypropylene PP (on request) axles, bolts, nuts - galvanized steel - stainless steel A2


[kg]

Catalog No. Type

L D A B Cmax

1010.18 WK-P1-85x76xD50 85

50

52 76 15 0,355 1010.18-N WK-P1-85x76xD50-N

1010.20 WK-P1-95x76xD50 95 20 0,365 1010.20-N WK-P1-95x76xD50-N

1010.19 WK-P1-85x96xD50 85

72 96

25 0,400 1010.19-N WK-P1-85x96xD50-N

1010.21 WK-P1-95x96xD50 95 30 0,405 1010.21-N WK-P1-95x96xD50-N

1010.36 WK-P1-125x96xD80 125 80 20 0,495 1010.36-N WK-P1-125x96xD80-N



[kg]

Catalog No. Type

L D A B Cmax

1011.18 WKZ-P1-85x76xD50 85

50

52 76 15 0,645 1011.18-N WKZ-P1-85x76xD50-N

1011.20 WKZ-P1-95x76xD50 95 20 0,660 1011.20-N WKZ-P1-95x76xD50-N

1011.19 WKZ-P1-85x96xD50 85

72 96

25 0,795 1011.19-N WKZ-P1-85x96xD50-N

1011.21 WKZ-P1-95x96xD50 95 30 0,795 1011.21-N WKZ-P1-95x96xD50-N

1011.36 WKZ-P1-125x96xD80 125 80 20 0,835 1011.36-N WKZ-P1-125x96xD80-N


21

KC

1 0

52017 E

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C1

83 25x30

A

BĆD

C

End clamps with steel cable support C12Pseries

Material: body - galvanized steel - stainless steel 1.4301 cable support - galvanized steel - stainless steel 1.4301 separator - polyamide PA - polypropylene PP (on request) bolts, nuts - galvanized steel - stainless steel A2




[kg]

Catalog No. Type

D A B Cmax

1012.14 ZKP-76xD50 50

52 76 15

0,315 1012.14-N ZKP-76xD50-N

1012.15 ZKP-96xD50 72 96

0,360 1012.15-N ZKP-96xD50-N

1012.16 ZKP-96xD80 80 20 0,600 1012.16-N ZKP-96xD80-N



[kg] L D Cmax

1060.22 WK-P1-160x96xD63T 160 63

40 0,310

1060.23 WK-P1-200x96xD63T 200 50 0,360

1060.24 WK-P1-160x96xD80T 160 80

30 0,325

1060.25 WK-P1-200x96xD80T 200 50 0,375

Catalog No.

Type Dimensions [mm] Weight

[kg] L D Cmax

1061.22 WKZ-P1-160x96xD63T 160 63

40 0,700

1061.23 WKZ-P1-200x96xD63T 200 50 0,750

1061.24 WKZ-P1-160x96xD80T 160 80

30 0,710

1061.25 WKZ-P1-200x96xD80T 200 50 0,760

22

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C1


Maximum trolley load (galvanized steel): 16 kg

L24

Ć247

72

96ĆD

CC

L24

7

72

96ĆD

Ć24

74

74

36

83 25x30

A

BĆD

C

Steel cable trolleys with plastic cable support

C13Pseries

Material: body - powder painted, galvanized steel rollers - covered rolling bearings cable support - polyamide PA - polypropylene PP (on request) separator - polyamide PA - polypropylene PP (on request) bumpers - rubber EPDM axles, bolts, nuts - galvanized steel - stainless steel A2

Steel towing trolleys with plastic cable support C13Pseries

Material: body - powder painted, galvanized steel towing trolley yoke - galvanized steel rollers - covered rolling bearings cable support - polyamide PA - polypropylene PP (on request) separator - polyamide PA - polypropylene PP (on request) bumpers - rubber EPDM axles, bolts, nuts - galvanized steel - stainless steel A2



End clamps with plastic cable support C13Pseries

Maximum clamp load (galvanized steel): 20 kg

Material: body - galvanized steell - stainless steel 1.4301 cable support - polyamide PA - polypropylene PP (on request) separator - polyamide PA - polypropylene PP (on request) bolts, nuts - galvanized steel - stainless steel A2


[kg] D A B Cmax

1012.13 ZKP-96xD63T 63 72 96 50

0,320

1012.41 ZKP-96xD80T 80 0,330


23

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C1

L24

ĆD

C

Ć24

72

96

7

ĆD

72

96

36

74

74

C

Ć24L 724

83 25x30

A

BĆD

C

Steel cable trolleys with steel cable support

C13Pseries



Material: body - powder painted, galvanized steel rollers - covered rolling bearings cable support - galvanized steel - stainless steel 1.4301 separator - polyamide PA - polypropylene PP (on request) bumpers - rubber EPDM axles, bolts, nuts - galvanized steel - stainless steel A2

Steel towing trolleys with steel cable support C13Pseries

Material: body - powder painted, galvanized steel towing trolley yoke - galvanized steel rollers - covered rolling bearings cable support - galvanized steel - stainless steel 1.4301 separator - polyamide PA - polypropylene PP (on request) bumpers - rubber EPDM axles, bolts, nuts - galvanized steel - stainless steel A2



Material: body - galvanized steel - stainless steel 1.4301 cable support - galvanized steel - stainless steel 1.4301 separator - polyamide PA - polypropylene PP (on request) bolts, nuts - galvanized steel - stainless steel A2

Maximum clamp load (galvanized steel): 25 kg

End clamps with steel cable support C13Pseries


[kg] L D Cmax

1060.02 WK-P1-160x96xD50 160 50

40 0,410

1060.03 WK-P1-200x96xD50 200 50 0,460

1060.32 WK-P1-160x96xD80 160 80

30 0,750

1060.33 WK-P1-200x96xD80 200 50 0,800


[kg] L D Cmax

1061.02 WKZ-P1-160x96xD50 160 50

40 0,790

1061.03 WKZ-P1-200x96xD50 200 50 0,840

1061.32 WKZ-P1-160x96xD80 160 80

30 1,130

1061.33 WKZ-P1-200x96xD80 200 50 1,180


[kg] D A B Cmax

1012.15 ZKP-96xD50 50 72 96

30 0,360

1012.16 ZKP-96xD80 80 50 0,600


24

KC

1 0

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C1

End clamps

L

ĆD

724

Ć24

A

B

44

74

62

C

L

ĆD

724

Ć24

A

BC

105 25x30

A

BĆD

C

The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 27)

Steel cable trolleys

C14Pseries

Material: body - powder painted, galvanized steel rollers - covered rolling bearings cable support - galvanized steel pressure pad - thermoplastic elastomer bumpers - rubber EPDM axles, bolts, nuts - galvanized steel



Steel towing trolleys C14Pseries




[kg] D A B Cmax

1012.17 ZKP-175xD80 80

135

167 50 1,285

1012.22 ZKP-175xD125 125 175

1,500

1012.23 ZKP-175xD160 160 15 1,755

Material: body - powder painted, galvanized steel rollers - covered rolling bearings cable support - galvanized steell pressure pad - thermoplastic elastomer bumpers - rubber EPDM axles, bolts, nuts - galvanized steel



C14Pseries

Material: body - powder painted, galvanized steel cable support - galvanized steel pressure pad - thermoplastic elastomer bumpers - rubber EPDM bolts, nuts - galvanized steel



[kg] L D A B Cmax

1070.01 WK-P1-160x167xD80 160 80

135

167 30 0,920

1070.02 WK-P1-200x167xD80 200 50 0,975

1070.11 WK-P1-160x175xD125 160 125

175

15 1,340

1070.12 WK-P1-200x175xD125 200

30 1,460

1070.13 WK-P1-200x175xD160 160 15 1,690


[kg] L D A B Cmax

1071.01 WKZ-P1-160x167xD80 160 80

135

167 30 1,700

1071.02 WKZ-P1-200x167xD80 200 50 1,730

1071.11 WKZ-P1-160x175xD125 160 125

175

15 1,980

1071.12 WKZ-P1-200x175xD125 200

30 2,980

1071.13 WKZ-P1-200x175xD160 160 15 3,230


(galvanized steel):

25

KC

1 0

52017 E

N

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C1

L24

7

72

96

C1

C2

ĆD1

ĆD2

Ć24

L24

7

72

96

C1

C2

ĆD1

ĆD2

Ć24

73

36

73

83 25x30

72

96

C1

C2

ĆD1

ĆD2



Double support cable trolley

C15Pseries

Double support towing trolley

C15Pseries

Double support end clamp

C15Pseries

Material: body - galvanized steel rollers - covered rolling bearings cable supports - polyamide PA - polypropylene PP (on request) separator - polyamide PA - polypropylene PP (on request) axles, bolts, nuts - galvanized steel




[kg] L D1 D2 C1 max C2 max

1040.20 WK-P1-125x96x(D63T+D50T) 125 63 50 20 17 0,420

Material: body - galvanized steel towing trolley yoke - galvanized steel rollers - covered rolling bearings cable supports - polyamide PA - polypropylene PP (on request) separator - polyamide PA - polypropylene PP (on request) axles, bolts, nuts - galvanized steel




[kg] L D1 D2 C1 max C2 max

1041.20 WKZ-P1-125x96x(D63T+D50T) 125 63 50 20 17 0,710


Material: body - galvanized steel cable supports - polyamide PA or polypropylene PP (on request) separator - polyamide PA or polypropylene PP (on request) bolts, nuts - galvanized steel


[kg] D1 D2 C1 max C2 max

1012.30 ZKP-96x(D63T+D50T) 63 50 20 17 0,370


26

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C1

WK-S1mWK-S1m

WK-S1

WK-S1-2ZG

24

7

4

32

27

Ć10

Ć24

85

24

7

4

Ć24

Ć10

18

11024

7

4

Ć24

Ć10

18

Special steel trolleys

C19Sseries


[kg]

Catalog No. Type

1053.02 WK-S1m 0,075 1053.02-N WK-S1m-N

1053.01 WK-S1 0,170 1053.01-N WK-S1-N

1053.03 WK-S1-2ZG 0,180 1053.03-N WK-S1-2ZG-N

Special plastic trolleys

C19Sseries

Material: body - galvanized steel - stainless steel 1.4301 rollers - covered rolling bearings bumpres - rubber EPDM axles - galvanized steel - stainless steel A2

Maximum trolleys load (galvanized steel): WK-S1m - 8 kg WK-S1, WK-S1-2ZG - 16 kg

CB H

Maximum trolleys speed: WKT-S1...m - do 16 m/min WKT-S1... - do 30 m/min

o oWorking temperature: od -20 C do +50 C

Maximum trolleys load: WKT-S1...m - 2 kg WKT-S1... - 5 kg

Type determinant

d [mm]

Body Rollers Axle Pans

B 25 polyamide

PA


1.4301 polymer



galvanized steel or stainless steel 1.4301

----

H 25 polypropylene

PP polypropylene PP


polymer

â

â - on request

â



[kg]

Catalog No. Type

----- ----- 0,040 1053.31-N WKT-S1B-N

1053.32 WKT-S1C 0,080 1053.32-N WKT-S1C-N

----- ----- 0,040 1053.34-N WKT-S1H-N

â - on request

â â



[kg]

Catalog No. Type

----- ----- 0,020 1053.21-N WKT-S1Bm-N

1053.22 WKT-S1Cm 0,050 1053.22-N WKT-S1Cm-N

----- ----- 0,020 1053.24-N WKT-S1Hm-N


â - on request

ââ

40

Ć86

Ćd

WKT-S1...m

33

Ćd

15

43

90

8

10WKT-S1...


Maximum trolleys load (stainless steel): WK-S1m - 5 kg WK-S1, WK-S1-2ZG - 10 kg


[kg]

1075.00 PRW-01 0,1500

5

Flexible filling profileBasic flexible

pad

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Material: thermoplastic elastomer

Flexible filing profile PRW-01

Flexible profile is designed for fill in the free space in a bunch of cables between clamping surfaces made by cable support and part of trolley or end clamp body.

The application of flexible profile provides steady pressure on the cables in case of the large difference in cross-section.

Profile is available in lengths that are multiples of 1 meter

Material: U-bolt - stainless steel A2 spaces pressure - polyamide PA nuts - polyamide PA

o oWorking temperature: od -20 C do +50 CMaximum load: 5 kg

C19SseriesBrackets with spaces pressure wires

D1

D2

32

L

D

32

L

Example

Bracket for twocables

UL-230

Bracket for onecable

UL-130

Catalog No. Type Number of

cables

Max. diameter of single cable

D [mm]

Max. amount of the diameter of all the cables

[mm]

Dimension L [mm]

Weight [kg]

1054.01-30 UL-130 1 8 - 24 ----- 95

0,093

1054.02-30 UL-230 2 8 - 24 30 0,094

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Cable trolleys and accessories for C-rail systemfor round cables

C1

Plastic cable trolleys with ball joint

C DB

A

A

56

90

Ćd

90

Ćd

77

73

36

35º

View „W”

35º

W

For chosen trolley should be ordered the appropriate cable holder type UL-...

C DB

C11Rseries

Material: body - polyamide PA ball joint - polyamide PA bolts, nuts - galvanized steel - stainless steel A2


Plastic towing trolleys

C11Rseries


Material: body - polyamide PA towing trolley yoke - galvanized steel - stainless steel 1.4301 regulated clamp - galvanized steel - stainless steel 1.4301 bolts, nuts - galvanized steel - stainless steel A2


Type determinant

d [mm]


A 25

polyamide PA


1.4301

-----

B polymer



galvanized steel or


----

D 25 covered rolling bearings:

plastic outer ring, inner ring – stainless steel 1.4301)


----

Type determinant

d [mm]


A 25

polyamide PA


1.4301

-----

B polymer



galvanized steel or


----

D 25 covered rolling bearings:

plastic outer ring, inner ring – stainless steel 1.4301)


----

Catalog No. Type Max. load [kg] Weight

[kg]

Catalog No. Type

PA PP

1030.01 WKT-R1A-90 6

4

0,105 1030.01-N WKT-R1A-90-N

1030.02 WKT-R1B-90 0,105 1030.02-N WKT-R1B-90-N

1030.03 WKT-R1C-90 10 0,155 1030.03-N WKT-R1C-90-N

1030.04 WKT-R1D-90 4 0,120 1030.04-N WKT-R1D-90-N


Catalog No.

Type Max. load [kg] Weight

[kg]

Nr

katalogowy Typ

PA PP

1031.01 WKZT-R1A-90 6

4

0,415 1031.01-N WKZT-R1A-90-N

1031.02 WKZT-R1B-90 0,415 1031.02-N WKZT-R1B-90-N

1031.03 WKZT-R1C-90 10 0,475 1031.03-N WKZT-R1C-90-N

1031.04 WKZT-R1D-90 4 0,425 1031.04-N WKZT-R1D-90-N


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Cable holders

Material: body - polyamide PA bolts, nuts - galvanized steel - stainless steel A2

Example

54

M8x20

50

35º

35º

Regulated clamp

C11Rseries




Maximum holder set load (galvanized stee): 10 kgMaximum holder set load (stainless steel 1.4301): 6 kg

R


[kg]

Catalog No. Type

1032.00 ZR1 0,120 1032.00-N ZR1-N


Catalog No. Type Diameter

range [mm]

R [mm]

Weight [kg]

Catalog No. Type

1040.01 UL-1016 10 - 16 75 0,032 1040.01-N UL-1016-N

1040.02 UL-1726 17 - 26 110 0,058 1040.02-N UL-1726-N

1040.03 UL-2736 27 - 36 160 0,085 1040.03-N UL-2736-N




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L

52

24

Ć2

4

73

L

Ć24

24

73

36

W

View „W”

35º

35º



Steel cable trolleys with ball joint

C12Rseries


Material: body - galvanized steell - stainless steel 1.4301 rollers - covered rolling bearings ball joint - polyamide PA axles, bolts, nuts - galvanized steel - stainless steel A2


Steel towing trolleys ºº

C12Rseries


Material: body - galvanized steel - stainless steel 1.4301 towing trolley yoke - galvanized steel - stainless steel 1.4301 rollers - covered rolling bearings regulated clamp - galvanized steel - stainless steel 1.4301 axles, bolts, nuts - galvanized steel - stainless steel A2


Catalog No. Type L

[mm] Weight

[kg]

Catalog No. Type

1035.01 WK-R1-85 85 0,260 1035.01-N WK-R1-85-N

1035.11 WK-R1-95 95 0,275 1035.11-N WK-R1-95-N

1035.21 WK-R1-108 108 0,295 1035.21-N WK-R1-108-N

1035.31 WK-R1-125 125 0,320 1035.31-N WK-R1-125-N


Catalog No. Type L

[mm] Weight

[kg]

Catalog No. Type

1036.01 WKZ-R1-85 85 0,580 1036.01-N WKZ-R1-85-N

1036.11 WKZ-R1-95 95 0,590 1036.11-N WKZ-R1-95-N

1036.21 WKZ-R1-108 108 0,615 1036.21-N WKZ-R1-108-N

1036.31 WKZ-R1-125 125 0,635 1036.31-N WKZ-R1-125-N




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Regulated clamp

54

M8x20

50

35º

35º





[kg]

Catalog No. Type

1032.00 ZR1 0,120 1032.00-N ZR1-N



Cable holders


Example


R

Catalog No. Type Diameter

range [mm]

R [mm]

Weight [kg]

Catalog No. Type

1040.01 UL-1016 10 - 16 75 0,032 1040.01-N UL-1016-N

1040.02 UL-1726 17 - 26 110 0,058 1040.02-N UL-1726-N

1040.03 UL-2736 27 - 36 160 0,085 1040.03-N UL-2736-N



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Cable trolleys and accessories for C-rail systemfor flat and round cables

C1

Control unit trolleys

Control unit trolleys with multipolar junction

Cable trolleys can be also equipped in one or two bumpers ZG-01 (page 33).

Cable trolleys can be also equipped in one or two bumpers ZG-01 (page 33).

430

Ć24

24

Ć50

A-A

275

80

A

B

A

A

430

Ć24

24

Ć50

A-A

165x1

65

360

56

120

A

A

B

A

Cable holder UL-1726for round cable

Material: body - galvanized steel rollers - covered rolling bearings cable support - polyamide PA - polypropylene PP (on request) cable holder - polyamide PA separator - polyamide PA - polypropylene PP (on request) terminal box - plastic axles, bolts, nuts - galvanized steel nuts - polyamide PA (for polyamide cable support D50T)

Maximum trolley speed: 50 m/minInternal protection level: IP54

o oWorking temperature: -20 C to +50 CMaximum trolley load: 20 kg

Catalog No. Type Festoon

cable Number of terminals

Gland Weight [kg] A B

1009.11 WS-C11

flat

16+E PG 42 PG 21 3,130

1009.12 WS-C12 24+E PG 42 PG 29 3,230

1009.31 WS-C11A 16+E PG 29 PG 21 3,030

1009.13 WS-C13 round

16+E PG 29 PG 21 2,970

1009.14 WS-C14 24+E PG 29 PG 29 3,150

Material: body - galvanized steel rollers - covered rolling bearings cable support - polyamide PA - polypropylene PP (on request) cable holder - polyamide PA separator - polyamide PA - polypropylene PP (on request) multipolar junction - die-cast aluminum axles, bolts, nuts - galvanized steel nuts - polyamide PA (for polyamide cable support D50T)

Maximum trolley speed: 50 m/minInternal protection level: IP54

o oWorking temperature: -20 C to +50 CMaximum trolley load: 20 kg

Cable holder UL-1726for round cable

Catalog No. Type Festoon

cable Number of terminals

Gland Weight [kg] A B

1009.15 WS-C15

flat

16+E PG 42 PG 21 2,680

1009.16 WS-C16 24+E PG 42 PG 29 2,880

1009.35 WS-C15A 16+E PG 29 PG 21 2,540

1009.17 WS-C17 round

16+E PG 29 PG 21 2,480

1009.18 WS-C18 24+E PG 29 PG 29 2,740

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Mount with ball joint MPK

Bumper ZG-01


Material: - rubber EPDM

Example12,5

Ć2

1

Plastic cable support

Steel cable support

Materiał: - galvanized steel - stainless steel 1.4301

12

17

58

B

A

ĆD

Material: - polyamide PA - polypropylene PP


[kg]

1070.00 ZG-01 0,008


[kg]

Catalog No. Type

1041.00 MPK 0,045 1041.00-N MPK-N




[kg]

Catalog No. Type

D A B

1081.01 D50x76 50

52 76 0,098 1080.11-N D50x76-N

1081.02 D50x96 72 96 0,125 1080.12-N D50x96-N

1081.03 D80x96 80

72 96 0,196 1080.13-N D80x96-N

1081.04 D80x167 135 167 0,339 1080.14-N D80x167-N



B

A

ĆD

Catalog No. Type Material Dimension [mm] Weight

[kg] D A B

1080.01 D50Tx76-PA

polyamide PA

50 52 76 0,023

1080.02 D50Tx96-PA 72 96 0,027

1080.05 D80Tx76-PA 80

52 76 0,038

1080.06 D80Tx96-PA 72 96 0,047

1080.11 D50Tx76-PP

polypropylene PP

50 52 76 0,023

1080.12 D50Tx96-PP 72 96 0,027

1080.13 D63Tx76-PP 63

52 76 0,027

1080.14 D63Tx96-PP 72 96 0,036

1080.15 D80Tx76-PP 80

52 76 0,038

1080.16 D80Tx96-PP 72 96 0,047

N - stainless steelAISI 316

Catalog No. Type Nominal size Dimensions [mm] Weight

[kg] A B C

1009.26-N ŁOK-3-N 3,0 15,7 3,0 5,0 0,170

1009.27-N ŁOK-4-N 4,0 16,0 4,0 7,0 0,320

Catalog No. Type Nominal

size

Dimensions [mm] Weight [kg] A B C

1009.26 ŁOK-3 3,0 16,0 3,0 5,0 0,165

1009.27 ŁOK-4 4,0 19,0 4,0 7,0 0,295


size

Dimensions [mm] Weight [kg] A B C

1009.24 ŁOV-2.0 2,0 28,0 2,0 5,1 0,080

1009.25 ŁOV-2.2 2,2 31,0 2,2 5,6 0,110

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Mounting plate PM

Material: - cold formed, Sendzimir galvanized steel PN-EN 10327 - stainless steel 1.4301

The plate is used in case of ties between plastic cable trolleys

58

72

Ć6

46

60

Material: - galvanized steel

Technical chain DIN 5685

Technical chain DIN 5686 VICTOR type

Stainless technical chain DIN 766


Material: - stainless steel AISI 316



[kg]

Catalog No. Type

5000.10 PM 0,045 5000.10-N PM-N

Example

Hook eyelet

Example

2530M8

~30

Ć10

6

Material: square nut - galvanized steel - stainless steel 1.4301 bolt, nut, pad - galvanized steel - stainless steel A2


[kg]

Catalog No. Type

1002.27 MC10 0,070 1002.27-N MC10-N


Catalog No. Type Material clip and band clip Weight

[kg]

1013.11 UL-PA polyamide PA 0,012

1013.12 UL-PP polypropylene PP 0,012

*) L – add length [mm] to trolley designation

Catalog No. Type Rope diameter [mm]

d PVC

sheath d1

3000.30A-N CLS-2/3K-N-L*) 2,0 3,0

3000.30B-N CLS-2/3-N-L*)


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Plastic rope ties

Material: rope - polypropylene PP - polyamide PA double rope clamps (ZL2-4-N) - stainless steel AISI 316 rope thimbles (K2-N) - stainless steel AISI 316 snap hooks (KR2-N) - stainless steel AISI 316

PVC shielded steel rope ties

Catalog No. Type Material Rope

diameter d [mm]

3000.40A CLPP-4K-L*) polypropylene PP

4,0 3000.40B CLPP-4-L*)

3000.50A CLPA-4K-L*) polyamide PA

4,0 3000.50B CLPA-4-L*)


Material: rope - polypropylene PP - polyamide PA ouble rope clamps (ZL2-4-N) - stainless steel AISI 316 rope thimbles (K2-N) - stainless steel AISI 316 snap hooks (KR1-N) - stainless steel AISI 316

.Ø4 mm polyamide rope tie weight = 0,00987 [kg] [m] + 0,082 [kg] L A

.Ø4 mm polypropylene rope tie weight = 0,00723 [kg] [m] + 0,082 [kg]LA

.Ø4 mm polyamide rope tie weight = 0,00987 [kg] [m] + 0,052 [kg] L B

.Ø4 mm polypropylene rope tie weight = 0,00723 [kg] [m] + 0,052 [kg]LB

41

L

Ćd

41

A - with snap hooks

L

Ćd

B - without snap hooks

Ćd1/Ćd

L

B - without snap hooks

41

L

Ćd1/Ćd

41

A - with snap hooks

.Ø2/Ø3 mm galvanized steel rope tie weight = 0,021 [kg] [m] + 0,082 [kg] LA.Ø2/Ø3 mm galvanized steel rope tie weight = 0,021 [kg] [m] + 0,052 [kg] LB

Catalog No. Type Rope diameter [mm]

d PVC

sheath d1

3000.30A CLS-2/3K-L*) 2,0 3,0

3000.30B CLS-2/3L*)


A .Ø2/Ø3 mm stainless steel rope tie weight = 0,023 [kg] [m] + 0,082 [kg] L

.Ø2/Ø3 mm stainless steel rope tie weight = 0,023 [kg] [m] + 0,052 [kg] LB

Cable mounting clip UL-PA, UL-PP

Material: clip - polyamide PA - polypropylene PP band clip - polyamide PA - polypropylene PP

UL-PAUL-PP

25 3245

3044

maks. 45

Clip and band clip are integer part.

Distance bewtween clips depends on dimensions and number of cables - average the distance is 300 [mm] to 450 [mm]

Example of cable fixing

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Galvanized snap hook DIN 5299 C

Catalog No.

Type Nominal

size Maximum

strength [kg]

Dimensions [mm] Weight [kg] A D H S T

1009.21 KR1 40x4 80 6 4 40 6 5 0,008

1009.22 KR2 50x5 100 8 5 51 7 6 0,016

Stainless snap hook AISI 316 acc. DIN 5299 C

Catalog No.

Type Nominal

size Maximum

strength [kg]

Dimensions [mm] Weight [kg] A D H S T

1009.21-N KR1-N 40x4 80 6 4 40 7 5 0,008

1009.22-N KR2-N 50x5 100 8 5 50 7 7 0,015

Galvanized twisted link

Catalog No.

Type Nominal

size Maximum

strength [kg]

Dimensions [mm] Weight [kg] A B C D

1009.40 OGS035 3,5N 50 29 36 10 4 0,008

Stainless twisted link AISI 316

Catalog No.

Type Nominal

size Maximum

strength [kg]

Dimensions [mm] Weight [kg] A B C D

1009.40-N OGS035-N 3,5N 50 30 37 11 5 0,009

Galvanized rope thimbles DIN 6899B


size Wire rope

diameter [mm]

Dimensions [mm] Weight [kg] L H B

1009.19 K1 3 2,5 – 3,0 12 19 3 0,006

1009.10 K2 4 3,0 – 4,0 13 21 4 0,009

Stainless rope thimbles DIN 6899B - AISI 316


size Wire rope

diameter [mm]

Dimensions [mm] Weight [kg] L H B

1009.19-N K1-N 3 2,5 – 3,0 11 22 3 0,002

1009.10-N K2-N 4 3,0 – 4,0 13 27 4 0,005

Material: - galvanized steel - stainless steel AISI 316




Snap hooks

Twisted link

Rope thimbles

Double rope clamps

Single rope clamp

A

C

D

B

BL

H

H

A

TS

D

H

L

H

L


Galvanized rope clamp


size Wire rope

diameter [mm]

Dimensions [mm] Weight

[kg] L H

1009.23 ZL1 2 1,8 – 2,0 5 16 0,006


size Wire rope

diameter [mm]


[kg] L H

1009.20 ZL2-2 2 1,8 – 2,0 5 30 0,011

1009.80 ZL2-3 3 2,0 – 3,0 7 35 0,013

Galvanized rope clamps

Stainless rope clamps AISI 316


size Wire rope

diameter [mm]


[kg] L H

1009.20-N ZL2-3-N 3 2,0 – 3,0 7 35 0,013

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Cables for crane industry – general information

UNILIFT has got a wide offer of festoon cables made by leading producers. Below is the list of typical cables. These cables are mainly applied in: festoon systems, cable reels, energy guiding chains, etc.

Festoon systems consist flat cables characterized by flexibility and very low curve radius. They're able to bundled – what gives reduction of festoon's size.Here are the main types of flat cables (insulation PVC and rubber, shielded or unshielded):

- H05VVH6-F - H07VVH6-F - YFLY, KYFLY - YCFLY, YFCLY, KYCFLY, KYFLCY (EMV) - NGFLGOU UL - M(StD)HOU UL (EMC) - LOSH

Festoon systems consist round cables characterized by flexibility and very low curve radius. Here are the main types of flat cables (insulation PUR and rubber, shielded or unshielded):

- FESTOONFLEX PUR-HF - FESTOONFLEX C-PUR-HF - KAWEFLEX PUR-HF - KAWEFLEX C-PUR-HF - H07RN-F

Festoon systems consist round cables characterized by flexibility and very low curve radius. Here are the main types of flat cables

(insulation PUR and rubber, shielded or unshielded):

- TROMMELFLEX PUR-HF - TROMMELFLEX-HD SPECIAL - TROMMELFLEX KSM-S (N)SHTOU-J

For energy guiding chains the most commonly used cables are:

- FESTOONFLEX PUR-HF - FESTOONFLEX C-PUR-HF - TROMMELFLEX KSM-S (N)SHTOU-J - STN - STCN (EMV)

Cable for connect the control stations with crane or conveyor devices, hoists, etc. equipped with two integral steel strings:

- FYMYTW - KASTER

Cable glands – general information

UNILIFT has to offer a wide assortment of cable glands for cables pointed above.Cable glands types: - plastic PG and metric for flat and round cables - nickel plated brass PG and metric for flat cables, - special glands, - universal glands

More information is contained in our catalog: „Electrical cables for cranes, elevators and conveying systems”.

Please inquire defining the type, number of wires, conductor cross-section and the required amount in meters.We will send you an offer immediately.

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L - approximate cable length [m]s - towing trolley route length [m]

m - trolleys storage area length [m]

f - cable length addition coefficient

For flat cables: For round cables:

L - approximate cable length [mm]w

b - flat cable bunch thickness [mm]

d - cable diameter [mm]max

ĆD - cable support diameter [mm]

2. Cable trolleys selection

For flat cables For round cables

· Approximate weight of cables for one trolley:

· Length and width of cable trolleys for flat cables:

c + e ł 10 c + e ł 15

1,25f

1,20

1,15

1,10

1,00

Vj = do 30 [m/min]

0,5

1,0

2,0

3,0

4,0 h [m]

1,25f

1,20

1,15

1,10

1,00

Vj = 31-40 [m/min]

0,5

1,0

2,0

3,0

4,0 h [m]

1,25f

1,20

1,15

1,10

1,00

Vj = 41-50 [m/min]

0,5

1,0

2,0

3,0

4,0 h [m]

1,25f

1,20

1,15

1,10

1,00

Vj = 51-63 [m/min]

0,5

1,0

2,0

3,0

4,0 h [m]

1,25f

1,20

1,15

1,10

1,00

Vj = 64-80 [m/min]

0,5

1,0

2,0

3,0

4,0 h [m]

1,25f

1,20

1,15

1,10

1,00

Vj = 81-100 [m/min]

0,5

1,0

2,0

3,0

4,0 h [m]

3. Cable length addition coefficient in festoon system

Cable length in festoon system (Look: page 5)

L = (s + m)źf [m]

Lw = ĆD+2źb + 10 [mm]

FkW = 2źh źGk [kg]Gk = weight of 1 meter of cable bunch [kg/m]h = cable loop height [m]

Lw = ĆD+2źdmax + 15 [mm]

Design tips

Ab4G16 4G16

8G2,58G1,5

8G2,5 4G2,58G1,512G1,5

Przewódobwodu mocy

Przewódobwodu mocy

Przewodyo największej średnicy

A

1. Cable arrangement on cable support

Lw

e

ĆD

b

c

Lw

c e

ĆDĆd

For calculate festoon's cable length coefficient “f” should be considered. Coefficient value depends on working conditions, trolleys speed,height of cable bunch, track shape, etc

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Assembly and operation manual for C-rail supply line

C–rail track assembly

1. C-rails (for power supply line or control line) should be mounted parallel to receiver's guideway at such a distance that can ensure avoiding collision between moving trolley parts and stationary construction even with swinging cables caused by wind, etc. 2. C-rail track size, supporting structure and distance between track supports should be selected according to overall load (weight of trolleys, cables and rails) and other important working conditions. 3. C-rails can be mounted in many ways. Generally rails are fastened by support arms: - to receiver's guideway (I-beam or other) by girder clips - to supporting structure by welded support arm brackets - to supporting structure, wall, etc. by bolt (screw)-fastened support arm brackets - directly to supporting structure, ceiling, etc. by track support brackets Another important requirement is to ensure perpendicularity between support arm and C-rail track. 4. Installation of C-rail should be proceed very precisely, paying attention on C-rail sections connection by track couplers. Slip the sections from the both sides of the coupler, so the edges should stick together in the center of the hole placed on the coupler's side wall. The edges of the sections can't have any burrs or irregularities 5. Using four screws on the top wall of track coupler, secure the rails protecting them from slipping out during operation. 6. Mount the end bumper at the end of the track from powered device side. In case of control festoon attach end bumpers on the opposite ends of the track.

Cable trolleys

All types of cable trolleys are completely assembled by UNILIFT. Supply line elements: cable trolleys, towing trolley and end clamp should be placed on the C-rail in the following order: 1. Towing trolley – from the powered device. 2. Trolleys – between end clamp and towing trolley. 3. End clamp – at the end of trolleys storage area .

Cables

Wires should be placed and tightened on cable supports in a way that prevents bursting strands and isolation if necessary using additional relief ties. Ties should be sufficiently shorter than the maximum distance between the trolleys. Overhang between cable trolleys should be evenly distributed and only if necessary can be varied.

Wiring harness insulated clamps

At each cable loop, properly matched clamping frame must be installed: - loop height up to 2 m – 1 clamp recommended, - loop height above 2 m – 2 clamps recommended, The cables should be arranged in insulated clamps according following rules: for flat cables: - the largest cross section cables should be placed in upper space of a clamp, without possibility to move - other cables are placed at the lower space of a clamp and are able to move freely

Relief rope ties

If necessary, use relief ties fixing them between trolleys and clamp

Cable festoon assembly preparation

1. Prepare the cable/cables with the calculated length (formulas – page 2 of this catalog) taking into account the connecting sections from towing trolley to terminal box in powered device and from end clamp to terminal box on crane's supporting structure. 2. Measure and mark on the cables position of the towing trolley, other trolleys and end clamp for power festoon and/or control unit trolleys, other trolleys and end clamp for control festoon. 3. Place the wires on the cable supports paying attention to their symmetrical arrangement relative to the body of trolleys/clamps.


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Assembly and operation manual for C-rail supply line

Cable festoon pre-assembly

UNILIFT can provide pre-assembled cable festoon on a special supporting structure. During the installation of festoon to the device, follow the rules of safety. Assemble should be carry out in such a way to don't cause any damage.

Trolleys' test drive

The correctness of trolleys' movement along the entire length of the track must be checked after assembly, before start to use the festoon. Pay attention to the connection of rail sections and other important places.

Inspection and maintenance of supply line

Inspections of all elements of the supply line should be carried out within a period not longer than 3 months. Inspection range: 1. Monitoring of cable trolleys' bearings. 2. Checking of the rail sections connection. 3. Checking the correctness of the towing arm placement for the entire length of the supply line. 4. Checking the cable fastening on trolleys and clamps.

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C-rail power supply system selection

Diagram of the power system

Support arm

Girder clip

End caps

Track support bracket

C-rail

Track coupler

Swingingtowingarm

Towing trolley

Cable trolley

End clamp

Flat cable

Endstop

Power festoon

Control unit trolley

Pendant control

Control cable

C-rail control festoon

C-rail supply festoon

Components of C-rail supply system

Type of powered device (e.g. crane, hoist, technical device, etc.):

Control festoon

h

Device localization: indoor outdoor maritime climate

Environment: normal dust, (description)

chemicaly aggressive (description)

potentially explosive area (description)

o oTemperature range: C min., C max.

Time of trolleys acceleration to rated speed: s

Supply system length (towing trolley route length): s = m

Permissible trolleys storage area length: m = m

Permissible height of cable loop: h = m

Trolleys speed: m/min

Cable length from towing clamp to mobile terminal box: Lwkz = m

Cable length from end clamp to stationary terminal box: Lwkz = m

Towing trolley

Stationaryterminal box

Cable trolley

Endclamp

C-rail

Track supportbracket

Towing trolley

Endstop

a

h

s

wmd

m

Lp

H

Lwkz

Lzk

Lwkz

Length of the track of the guide C rail: L = mp

·

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Support arm length: mm

Support arm fastening by girder clips:

Additional notes:

Support arm fasteningin KK-C11 bracket:

Support arm fasteningin KK-C11P bracket

Example

on higher shelf

on lower

Example

Example

A

B

Contact data:

Company name:

Address:

Contact person: Office:

Phone number: e-mail:

Cable type: electric other (e.g. for gas, liquid)

Supply festoon or/and control festoon cable list:

Cable type

Cable dimension(e.g. 4G2,5; 12G1,5)

Amount of cablesin one mounting

point

Diameter d of a round cable [mm] or

flat cable cross sectionb x A [mm]

Su

pp

ly f

est

oo

n

Co

ntr

ol f

est

oo

n

Fla

t

Ro

un

d

PV

C

Ru

bb

er

PV

C s

hie

lde

d

Ru

bb

er

shie

lde

d

Oth

er

C-rail

A

C-rail

B C-rail

C-rail C-rail

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UNILIFTSpółka z ograniczoną odpowiedzialnością Sp.k.85-461 Bydgoszcz, Ołowiana Street 16, Poland

tel./fax +48 52 581 05 15e-mail: [email protected]

www.unilift.pl

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cable trolleys and accessories c1 for c-rail system · design tips ... cable trolley end clamp...

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