c15 diagrama electrico
TRANSCRIPT
R E N R 9 5 2 3
- 0 4
3 0 P a g e ,
( D i m e n s i o n s : 3 9 i n c h e s 2 8 i n c h e s )
1
2 200-L32 BK-14
AG-C4111-7898
L-C123E-5179
C-C4130-6795
9X-1123
ComponentPart Number
SingleWireConnector
SocketPin
AG-C3130-6795
Pin or SocketNumber
Wire,Cable,orHarnessAssemblyIdentification:IncludesHarnessIdentificationLettersandHarness
ConnectorSerializationCodes HarnessConnectorSerializationCode:The"C"standsfor"Connector"andthenumber indicateswhichconnector in the harness. (C1, C2, C3, .....)
Part Number ForConnectorRecepticle
Part Number for ConnectorPlug
HarnessIdentificationLetter(s):(A, B, C, ..., AA, AB, AC, ...)
Plug
GroundConnection
325-AG135 PK-14
CircuitIdentificationN umb er W ire Col or W ire Gau ge
Harnessidentificationcode:Thisexampleindicateswire135inharness"AG".
Receptacle
PressureSymbol
T
TemperatureSymbol
LevelSymbol
FlowSymbol
Circuit Breaker Symbol
Harness and Wire Symbols
1 1
2 2
Sure-Seal connector: Typicalrepresentationofa Sure-Sealconnector.The plugand receptacle
containbothpinsandsockets.
Deutsch connector: Typicalrepresentation
ofaDeutsch connector. Theplug containsall
socketsandthereceptaclecontainsal lpins.
Symbols
Symbols and Definitions
Harness And Wire Electrical Schematic Symbols
Fuse(5 Amps)
5A
Fuse: A component in an electricalcircuit that willopen the circuit if too much current flows
throughit.
Switch (Normally Open): A switch that willclose at a specified point (temp, press, etc.). The
circleindicatesthatthecomponenthasscrewterminalsandawirecanbedisconnectedfromit.
Switch (Normally Closed): A switch that willopen at a specified point (temp, press, etc.).
Nocircleindicatesthatthewirecannotbedisconnectedfromthecomponent.
Ground (Wired): Thisindicatesthatthecomponentisconnectedtoagroundedwire.The
groundedwireisfastenedtothemachine.
Ground (Case): Thisindicatesthatthecomponentdoesnothaveawireconnectedtoground.
Itisgroundedbybeingfastenedtothemachine.
Reed Switch: Aswitchwhosecontactsarecontrolledbyamagnet. Amagnetclosesthe
contactsofanormallyopenreedswitch;itopensthecontactsofanormallyclosedreedswitch.
Sender: Acomponentthatisusedwithatemperatureorpressuregauge.Thesender
measuresthetemperatureorpressure. Itsresistancechangestogiveanindicationto
thegaugeofthetemperatureorpressure.T
Relay (Magnetic Switch): Arelay isan electricalcomponent that isactivated byelectricity.
Ithasacoilthatmakesanelectromagnetwhencurrentflowsthroughit.The
electromagnetcanopenorclosetheswitchpartoftherelay.
Magnetic Latch Solenoid: Amagneticlatchsolenoidisanelectricalcomponentthatis
activatedbyelectricityandheldlatchedbyapermanentmagnet.Ithastwocoils(latchandunlatch)
that make electromagnet when current flowsthrough them. It also hasan internal switch that places
thelatchcoilcircuitopenatthetimethecoillatches.
Solenoid: Asolenoidisanelectricalcomponentthatisactivatedbyelectricity. Ithasa
coilthatmakes anelectromagnetwhen currentflows throughit. The electromagnet
canopenorcloseavalveormoveapieceofmetalthatcandowork.
RENR9523-04December2010
C15 On-highway EngineElectrical System
MXS1-UPNXS1-UPRKS1-UP
©2010Caterpillar
AllRights Reserved
Printedin U.S.A.
Harness 243-2321,248-4233& 263-9001 Connector andSplice Locations
Harness 243-1069 Connector and Splice Locations
FRONTVALVECOVER
CONNECTOR A-C2
ENGINECOOLANTDIVERTER
SOLENOIDVALVE A-C14
ENGINECOOLANT
TEMPERATURESENSOR A-C11
INTAKEVALVEACTUATIONPRESSURESOLENOIDVALVE A-C15
INTAKEVALVEACTUATIONPRESSURESENSOR
A-C13
BOOSTPRESSURE
SENSOR A-C6
SECONDARYENGINESPEED/TIMING
SENSOR(CAMSHAFT) A-C7
PRIMARYENGINESPEED/TIMING
SENSOR(CRANKSHAFT) A-C8
FUELTEMPERATURESENSOR
A-C10
INTAKEMANIFOLD AIRTEMPERATURE
SENSOR A-C9
ENGINEOILPRESSURESENSOR
A-C4
ATMOSPHERIC
PRESSURESENSOR A-C5
ENGINECONTROLMODULE A-C1
REARVALVECOVERCONNECTOR
A-C3
FRONTVALVECOVER
CONNECTOR A-C2
ENGINECOOLANT
DIVERTERSOLENOIDVALVE A-C14
ENGINECOOLANT
TEMPERATURESENSOR A-C11
INTAKEVALVEACTUATIONPRESSURESOLENOIDVALVE A-C15
INTAKEVALVEACTUATION
PRESSURESENSOR A-C13
BOOSTPRESSURE
SENSOR A-C6
SECONDARYENGINESPEED/TIMING
SENSOR(CAMSHAFT) A-C7
PRIMARYENGINE
SPEED/TIMINGSENSOR(CRANKSHAFT)
A-C8
FUEL
TEMPERATURESENSOR A-C10
INTAKEMANIFOLD AIRTEMPERATURE
SENSOR A-C9
TIMING
CALIBRATION(TC)PROBECONNECTOR
A-C12ENGINEOILPRESSURE
SENSOR A-C4
ATMOSPHERICPRESSURE
SENSOR A-C5
ENGINE
CONTROLMODULE A-C1
REARVALVECOVER
CONNECTOR A-C3
Harness 321-4324Connector and SpliceLocations
INJECTOR1
J-C2
INJECTOR2J-C3
INJECTOR3J-C4
INJECTOR4
J-C5
3&4RETARDERSOLENOID
J-C9
1&2RETARDER
SOLENOIDJ-C8
INTAKEVALVE ACTUATOR1
J-C6
INJECTOR5E-C2
INJECTOR6E-C3
5&6RETARDERSOLENOID
E-C8
INTAKEVALVE ACTUATOR3
E-C4
INTAKEVALVE ACTUATOR4
E-C5
INTAKEVALVE ACTUATOR5E-C6
INTAKEVALVE ACTUATOR6
E-C7
INTAKEVALVE ACTUATOR2
J-C7
FRONTVALVECOVER
CONNECTORJ-C1
REARVALVECOVER
CONNECTORE-C1
A-S1(G828WH-18)
A-S2(G829GN-18)
A-S3(G833PK-18)
A-S4(H807YL-18)
A-S5(K739BN-16-HV)
A-S6(K739BU-16-HV)
A-S6(K739BU-16-HV)
A-S5(K737BR-16-HV)
A-S3(G833PK18)
A-S1(G828WH-18)
A-S4(H807YL-18)
A-S2(G829GN-18)
E-S3(X988PU-16-NW)
E-S1(T860OR-16-NW)
E-S2(X989OR-16-NW)
CYLINDER
NUMBER
LABEL
J-S3(X987BR-16-NW)J-S4
(K739BU-16-NW)
J-S1(T858 GY-16-NW)
J-S2(T859WH-16-NW)
3
J-C9CLR-GA WIRENAMEPOS TERM/PLUG
G N -1 6 -N W K 7 38 - J1 1 A 1 5 4- 2 38 9B U -1 6 -N W K 7 3 9- J 18 B 1 5 4- 2 38 9
ACCESSORYTABLEQ TY PA RT NA ME P /N1 PLUG 153-96931 SEAL 154-08771 CLIP 154-3769
J-C8CLR-GA WIRENAMEPOS TERM/PLUG
B R -1 6 -N W K 7 3 7- J 10 A 1 5 4- 2 38 9B U -1 6 -N W K 7 3 9- J 17 B 1 5 4- 2 38 9
ACCESSORYTABLEQ TY PA RT NA ME P /N1 PLUG 153-96931 SEAL 154-08771 CLIP 154-3769
J-C6CLR-GA WIRENAMEPOS TERM/PLUG
B U -1 6 -N W X 9 8 3 -J 7 A 1 5 4- 2 38 9B R -1 6 -N W X 9 8 7- J 20 B 1 5 4- 2 38 9
ACCESSORYTABLEQ TY PA RT NA ME P /N1 PLUG 153-96931 SEAL 154-08771 CLIP 154-3769
J-C7CLR-GA WIRENAMEPOS TERM/PLUG
O R -1 6 -N W X 9 8 5 -J 8 A 1 5 4- 2 38 9B R -1 6 -N W X 9 8 7- J 19 B 1 5 4- 2 38 9
ACCESSORYTABLEQ TY PA RT NA ME P /N1 PLUG 153-96931 SEAL 154-08771 CLIP 154-3769
J-C1CLR-GA WIRENAMEPOS TERM/PLUG
P U -1 6 -N W T 9 5 7 -J 1 1 1 8 0- 9 33 9Y L -1 6 -N W T 9 58 - J2 2 1 8 0- 9 33 9B R -1 6 -N W T 9 5 9 -J 3 3 1 8 0- 9 33 9B U -1 6 -N W T 9 6 0 -J 4 4 1 8 0- 9 33 9G Y -1 6 -N W T 8 5 8 -J 5 5 1 8 0- 9 33 9W H- 1 6- N W T 8 59 - J6 6 1 8 0- 9 33 9
B U -1 6 -N W X 9 8 3 -J 7 7 1 8 0- 9 33 9O R -1 6 -N W X 9 8 5 -J 8 8 1 8 0- 9 33 9B R -1 6 -N W X 9 8 7 -J 9 9 1 8 0- 9 33 9B R -1 6 -N W K 7 3 7- J 10 1 0 1 8 0- 9 33 9G N -1 6 -N W K 7 38 - J1 1 1 1 1 8 0- 9 33 9B U -1 6 -N W K 7 3 9- J 12 1 2 1 8 0- 9 33 9
ACCESSORYTABLEQ TY PA RT NA ME P /N1 R E CE P TA C LE A S . 2 9 0 - 8 85 81 WEDGE 3E-5180
Connector Tables for Harness 321-4323
AIRSHUTOFF A-C16
AIRSHUTOFFSWITCH
A-C17
A-S7(386PK-18)
HARNESS243-2321ONLY
TIMINGCALIBRATION
(TC)PROBECONNECTOR A-C12
Harness 321-4323Connector and SpliceLocations
J-C2CLR-GA WIRENAMEPOS TERM/PLUG
P U -1 6 -N W T 9 5 7 -J 1 1G Y -1 6 -N W T 8 5 8- J 13 2
ACCESSORYTABLE
Q TY PA RT NA ME P /N1 C O NN E CT O RA S 7 E -6 5 13
220 TUBE 112-8144
J-C3CLR-GA WIRENAMEPOS TERM/PLUG
Y L -1 6 -N W T 9 58 - J2 1G Y -1 6 -N W T 8 5 8- J 14 2
ACCESSORYTABLEQ TY PA RT NA ME P /N
1 C O NN E CT O RA S 7 E -6 5 13220 TUBE 112-8144
J-C4CLR-GA WIRENAMEPOS TERM/PLUG
B P -1 6 -N W T 9 5 9 -J 3 1WH-16-NWT859-J16 2
ACCESSORYTABLEQ TY PA RT NA ME P /N1 C O NN E CT O RA S 7 E -6 5 13
220 TUBE 112-8144
J-C5CLR-GA WIRENAMEPOS TERM/PLUG
B U -1 6 -N W T 9 6 0 -J 4 1WH-16-NWT859-J15 2
ACCESSORYTABLEQ TY PA RT NA ME P /N1 C O NN E CT O RA S 7 E -6 5 13
220 TUBE 112-8144
E-C2CLR-GA WIRENAMEPOS TERM/PLUG
G N -1 6 -N W T 9 6 1- E 3 1O R -1 6 -N W T 8 60 - E1 7 2
ACCESSORYTABLE
Q TY PA RT NA ME P /N1 C O NN E CT O RA S 7 E -6 5 13
220 TUBE 112-8144
E-C3CLR-GA WIRENAMEPOS TERM/PLUG
W H -1 6 -N W T 9 6 2- E 4 1O R -1 6 -N W T 8 60 - E1 6 2
ACCESSORYTABLEQ TY PA RT NA ME P /N
1 C O NN E CT O RA S 7 E -6 5 13220 TUBE 112-8144
E-C4
CLR-GA WIRENAMEPOS TERM/PLUGY L -1 6 -N W X 9 86 - E6 A 1 5 4- 2 38 9O R -1 6 -N W X 9 89 - E1 3 B 1 5 4- 2 38 9
ACCESSORYTABLEQ TY PA RT NA ME P /N1 PLUG 153-9693
1 SEAL 154-08771 CLIP 154-3769
E-C5CLR-GA WIRENAMEPOS TERM/PLUG
B R -1 6 -N W X 9 8 4 -E 7 A 1 5 4- 2 38 9O R -1 6 -N W X 9 89 - E1 2 B 1 5 4- 2 38 9
ACCESSORYTABLEQ TY PA RT NA ME P /N1 PLUG 153-96931 SEAL 154-0877
1 CLIP 154-3769
E-C6CLR-GA WIRENAMEPOS TERM/PLUG
W H- 1 6- N W T 8 56 - E8 A 1 5 4- 2 38 9P U -1 6 -N W X 9 8 8- E 15 B 1 5 4- 2 38 9
ACCESSORYTABLEQ TY PA RT NA ME P /N1 PLUG 153-96931 SEAL 154-0877
1 CLIP 154-3769
E-C7CLR-GA WIRENAMEPOS TERM/PLUG
G N -1 6 -N W T 8 5 7- E 9 A 1 5 4- 2 38 9P U -1 6 -N W X 9 8 8- E 14 B 1 5 4- 2 38 9
ACCESSORYTABLEQ TY PA RT NA ME P /N1 PLUG 153-96931 SEAL 154-0877
1 CLIP 154-3769
E-C8CLR-GA WIRENAMEPOS TERM/PLUG
B R -1 6 -N W K 7 3 7 -E 1 A 1 5 4- 2 38 9B U -1 6 -N W K 7 3 9 -E 2 B 1 5 4- 2 38 9
ACCESSORYTABLEQ TY PA RT NA ME P /N1 PLUG 153-96931 SEAL 154-0877
1 CLIP 154-3769
E-C1
BR-16-NWK737-E1BU-16-NWK739-E2GN-16-NW T961-E3WH-16-NWT962-E4OR-16-NW T860-E5YL-16-NW X986-E6
BR-16-NWX984-E7WH-16-NWT856-E8GN-16-NW T857-E9OR-16-NWX989-E10PU-16-NWX988-E11
CLR-GA
WIRENAMEPOS TERM/PLUG
1 1 8 0- 9 33 92 1 8 0- 9 33 93 1 8 0- 9 33 94 1 8 0- 9 33 95 1 8 0- 9 33 96 1 8 0- 9 33 9
7 1 8 0- 9 33 98 1 8 0- 9 33 99 1 8 0- 9 33 91 0 1 8 0- 9 33 91 1 1 8 0- 9 33 9
1 2 1 8 0- 9 33 9 ACCESSORYTABLE
Q TY PA RT NA ME P /N1 R E CE P TA C LE A S . 2 9 0 - 8 85 81 WEDGE 3E-5180
Connector Tables for Harness 321-4324
A-C1(NOTE G)
CLR-GA WIRENAMEPOS TERM/PLUGG N -1 6 H V K 7 3 8 - A5 1 1 8 0- 9 34 0
2 -G Y- 18 T 85 2- A3 2 3 1 80 -9 34 0
4 -B U- 18 T 85 5- A3 4 5 1 80 -9 34 0
6 8 T- 87 377 -
B R -1 6 H V K 7 37 - A4 8 1 8 0- 9 34 09 -
1 0 8 T -8 7 371 1 8 T -8 7 371 2 8 T -8 7 37
B U- 18 9 95 -A 12 1 3 1 80 -9 34 0B U -1 6 H V K 7 39 - A3 1 4 1 8 0- 9 34 0
P K -1 8 R 7 46 - A2 0 1 5 1 8 0- 9 34 01 6 8 T -8 7 37
G N -1 8 G 8 29 - A2 1 7 1 8 0- 9 34 01 8 8 T -8 7 371 9 8 T -8 7 372 0 8 T -8 7 372 1 8 T -8 7 372 2 8 T -8 7 372 3 8 T -8 7 372 4 8 T -8 7 37
B K -1 8 E 9 63 - A2 7 2 5 1 8 0- 9 34 0W H- 1 8 G 8 56 - A8 2 6 1 8 0- 9 34 0
2 7 8 T -8 7 37G Y- 18 9 94 -A 10 2 8 1 80 -9 34 0
2 9 8 T -8 7 37P K -1 8 G 8 33 - A4 7 3 0 1 8 0- 9 34 0
3 1 8 T -8 7 373 2 8 T -8 7 373 3 8 T -8 7 373 4 8 T -8 7 37
W H- 1 8 E 9 64 - A2 6 3 5 1 8 0- 9 34 0Y L- 18 G 85 7- A9 3 6 1 80 -9 34 0
3 7 8 T -8 7 373 8 8 T -8 7 373 9 8 T -8 7 374 0 8 T -8 7 374 1 8 T -8 7 374 2 8 T -8 7 374 3 8 T -8 7 374 4 8 T -8 7 3745 -
Y L -1 8 E 9 66 - A4 9 4 6 1 8 0- 9 34 0B U -1 8 E 9 65 - A4 8 4 7 1 8 0- 9 34 0
4 8 8 T -8 7 374 9 8 T -8 7 375 0 8 T -8 7 375 1 8 T -8 7 3752 -
P U -1 6 H V X 9 8 8 -A 5 2 5 3 1 8 0- 9 34 0B U -1 8 G 8 27 - A5 0 5 4 1 8 0- 9 34 0
5 5 8 T -8 7 37B U -1 8 C 9 67 - A1 5 5 6 1 8 0- 9 34 0G Y- 18 R 74 7- A6 5 7 1 80 -9 34 0
5 8 8 T -8 7 375 9 8 T -8 7 376 0 8 T -8 7 37
O R -1 6 H V X 9 8 9- A 51 6 1 1 8 0- 9 34 0Y L -1 8 F 4 21 - A1 3 6 2 1 8 0- 9 34 0
6 3 8 T -8 7 376 4 8 T -8 7 376 5 8 T -8 7 376 6 8 T -8 7 376 7 8 T -8 7 376 8 8 T -8 7 3769 -7 0 8 T -8 7 377 1 8 T -8 7 37
W H- 1 8 G 8 28 - A1 7 2 1 8 0- 9 34 07 3 8 T -8 7 37
O R -1 8 T 8 53 - A1 1 7 4 1 8 0- 9 34 07 5 8 T -8 7 3776 -
B R -1 6 H V X 9 8 7 -A 3 7 7 7 1 8 0- 9 34 07 8 8 T -8 7 37
Y L -1 8 H 8 07 - A3 3 7 9 1 8 0- 9 34 0B R -1 8 G 8 26 - A2 1 8 0 1 8 0- 9 34 0
8 1 8 T -8 7 378 2 8 T -8 7 37
8 3 8 T -8 7 37
8 4 8 T -8 7 37
8 5 8 T -8 7 378 6 8 T -8 7 378 7 8 T -8 7 378 8 8 T -8 7 378 9 8 T -8 7 379 0 8 T -8 7 37
9 1 8 T -8 7 37
9 2 8 T -8 7 379 3 8 T -8 7 37
9 4 8 T -8 7 37
9 5 8 T -8 7 379 6 8 T -8 7 379 7 8 T -8 7 379 8 8 T -8 7 37
O R -1 6 H V T 8 6 0- A 25 9 9 1 8 0- 9 34 0G N -1 6 H V T 8 5 7- A 36 1 0 0 1 8 0- 9 34 0
Y L -1 6 H V X 9 8 6 -A 2 2 1 0 1 1 8 0- 9 34 0
WH-16WHT856-A31 102 180-9340B R -1 6 H V X 9 8 4 -A 3 0 1 0 3 1 8 0- 9 34 0G Y -1 6 H V T 8 5 8 -A 2 3 1 0 4 1 8 0- 9 34 0WH-16HV T962-A29 105 180-9340B R -1 6 H V T 9 5 9 -A 1 8 1 0 6 1 8 0- 9 34 0G N -1 6 H V T 9 6 1- A 28 1 0 7 1 8 0- 9 34 0B U -1 6 H V T 9 6 0 -A 1 9 1 0 8 1 8 0- 9 34 0
1 0 9 8 T -8 7 371 1 0 8 T -8 7 37
B U -1 6 H V X 9 83 - A7 1 11 1 8 0- 9 34 0112 -
O R -1 6 H V X 9 8 5- A 14 1 1 3 1 8 0- 9 34 0114 -
WH-16HV T859-A24 115 180-9340P U -1 6 H V T 9 5 7 -A 1 6 1 1 6 1 8 0- 9 34 0
117 -Y L -1 6 H V T 9 58 - A1 7 1 1 8 1 8 0- 9 34 0
119 -1 2 0 8 T -8 7 37
ACCESSORYTABLEQ TY PA RT NA ME P /N1 P LU GA S. 2 27 -4 00 2
A-C2
CLR-GA WIRENAMEPOS TERM/PLUG
P U -1 6 H V T 9 5 7 -A 1 6 1 1 8 0- 9 34 0
Y L -1 6 H V T 9 5 8 -A 1 7 2 1 8 0- 9 34 0
B R -1 6 H V T 9 5 9 -A 1 8 3 1 8 0- 9 34 0
B U -1 6 H V T 9 6 0 -A 1 9 4 1 8 0- 9 34 0
G Y -1 6 H V T 8 5 8 -A 2 3 5 1 8 0- 9 34 0
W H- 1 6 HV T 8 59 - A2 4 6 1 8 0- 9 34 0
B U -1 6 H V X 9 83 - A7 7 1 8 0- 9 34 0
O R -1 6 H V X 9 8 5- A 14 8 1 8 0- 9 34 0
B R -1 6 H V X 9 8 7 -A 3 7 9 1 8 0- 9 34 0
B R -1 6 H V K 7 3 7 -A 5 4 1 0 1 8 0- 9 34 0
G N -1 6 H V K 7 3 8 - A5 1 1 1 8 0- 9 34 0
B U -1 6 H V K 7 3 9 -A 5 6 1 2 1 8 0- 9 34 0
ACCESSORYTABLE
Q TY PA RT NA ME P /N
1 P LU GA S. 1 55 -2 25 2
2 0 0m m P A IN T /P R O 1 1 0- 3 20 2
1 WEDGE 155-2258
A-C3
CLR-GA WIRENAMEPOS TERM/PLUG
B R -1 6 H V K 7 3 7 -A 5 5 1 1 8 0- 9 34 0
B U -1 6 H V K 7 3 9 -A 5 7 2 1 8 0- 9 34 0
G N -1 6 H V T 9 6 1- A 28 3 1 8 0- 9 34 0
W H- 1 6 HV T 9 62 - A2 9 4 1 8 0- 9 34 0
O R -1 6 H V T 8 6 0- A 25 5 1 8 0- 9 34 0
Y L -1 6 H V X 9 86 - A2 2 6 1 8 0- 9 34 0
B R -1 6 H V X 9 8 4 -A 3 0 7 1 8 0- 9 34 0
W H- 1 6 HV T 8 56 - A3 1 8 1 8 0- 9 34 0
G N -1 6 H V T 8 5 7- A 36 9 1 8 0- 9 34 0
O R -1 6 H V X 9 8 9- A 51 1 0 1 8 0- 9 34 0
P U -1 6 H V X 9 8 8 -A 5 2 1 1 1 8 0- 9 34 0
1 2 8 T -8 7 37
ACCESSORYTABLE
Q TY PA RT NA ME P /N
1 P LU GA S. 1 55 -2 25 2
2 0 0m m P A IN T /P R O 1 1 0- 3 20 2
1 WEDGE 155-2258
A-C4
CLR-GA WIRENAMEPOS TERM/PLUG
W H- 1 8 G 8 28 - A3 8 1 1 8 0- 9 34 0
G N -1 8 G 8 29 - A4 3 2 1 8 0- 9 34 0
G Y- 18 9 94 -A 10 3 1 80 -9 34 0
ACCESSORYTABLE
Q TY PA RT NA ME P /N
1 PL UG AS . 2 37 -02 27
2 0 0m m P A IN T /P R O 1 1 0- 3 20 2
A-C5
CLR-GA WIRENAMEPOS TERM/PLUG
W H- 1 8 G 8 28 - A4 0 1 1 8 0- 9 34 0
G N -1 8 G 8 29 - A4 2 2 1 8 0- 9 34 0
G Y- 18 R 74 7- A6 3 1 80 -9 34 0
ACCESSORYTABLE
Q TY PA RT NA ME P /N
1 PL UG AS . 2 30 -40 13
2 0 0m m P A IN T /P R O 1 1 0- 3 20 2
A-C6
CLR-GA WIRENAMEPOS TERM/PLUG
W H- 1 8 G 8 28 - A3 9 1 1 8 0- 9 34 0
G N -1 8 G 8 29 - A4 1 2 1 8 0- 9 34 0
P K- 18 R 74 6- A2 0 3 1 80 -9 34 0
ACCESSORYTABLE
Q TY PA RT NA ME P /N
1 PL UG AS . 2 37 -02 27
2 0 0m m P A IN T /P R O 1 1 0- 3 20 2
A-C7
CLR-GA WIRENAMEPOS TERM/PLUG
B U- 18 E 96 5- A4 8 1 1 80 -9 34 0
Y L- 18 E 96 6- A4 9 2 1 80 -9 34 0
ACCESSORYTABLE
Q TY PA RT NA ME P /N
1 PL UG AS . 1 55 -22 69
2 0 0m m P A IN T /P R O 1 1 0- 3 20 2
1 WEDGE 155-2261
A-C8
CLR-GA WIRENAMEPOS TERM/PLUG
B K- 18 E 96 3- A2 7 1 1 80 -9 34 0
W H- 1 8 E 9 64 - A2 6 2 1 8 0- 9 34 0
ACCESSORYTABLE
Q TY PA RT NA ME P /N
1 PL UG AS . 1 55 -22 69
2 0 0m m P A IN T /P R O 1 1 0- 3 20 2
1 WEDGE 155-2261
A-C9
CLR-GA WIRENAMEPOS TERM/PLUG
B U- 18 C 96 7- A1 5 1 1 80 -9 34 0
P K- 18 G 83 3- A4 5 2 1 80 -9 34 0
ACCESSORYTABLE
Q TY PA RT NA ME P /N
1 PL UG AS . 1 55 -22 69
2 0 0m m P A IN T /P R O 1 1 0- 3 20 2
1 WEDGE 155-2261
A-C10
CLR-GA WIRENAMEPOS TERM/PLUG
Y L- 18 F 42 1- A1 3 1 1 80 -9 34 0
P K- 18 G 83 3- A4 6 2 1 80 -9 34 0
ACCESSORYTABLE
Q TY PA RT NA ME P /N
1 P LU GA S. 1 55 -2 269
2 0 0m m P A IN T/ P RO 1 1 0- 3 20 2
1 WEDGE 155-2261
A-C11
CLR-GA WIRENAMEPOS TERM/PLUG
B U- 18 9 95 -A 12 1 1 80 -9 34 0
P K- 18 G 83 3- A4 4 2 1 80 -9 34 0
ACCESSORYTABLE
Q TY PA RT NA ME P /N
1 P LU GA S. 1 55 -2 269
2 0 0m m P A IN T/ P RO 1 1 0- 3 20 2
1 WEDGE 155-2261
A-C12
CLR-GA WIRENAMEPOS TERM/PLUG
W H- 18 G 85 6- A8 1 1 80 -9 34 0
Y L- 18 G 85 7- A9 2 1 80 -9 34 0
ACCESSORYTABLE
Q TY PA RT NA ME P /N
1 P LU GA S. 1 55 -2 269
1 R E CE P TA C LE A S . 3 E -3 3 64
2 PLUG 8T-8737
2 0 0m m P A IN T/ P RO 1 1 0- 3 20 2
1 WEDGE 155-2261
A-C13
CLR-GA WIRENAMEPOS TERM/PLUG
B R- 18 G 82 6- A2 1 1 1 80 -9 34 0
B U- 18 G 82 7- A5 0 2 1 80 -9 34 0
O R- 18 T 85 3- A1 1 3 1 80 -9 34 0
ACCESSORYTABLE
Q TY PA RT NA ME P /N
1 P LU GA S. 2 30 -4 013
2 0 0m m P A IN T/ P RO 1 1 0- 3 20 2
A-C14
CLR-GA WIRENAMEPOS TERM/PLUG
B U- 18 T 85 5- A3 4 1 1 80 -9 34 0
Y L- 18 H 80 7- A3 5 2 1 80 -9 34 0
ACCESSORYTABLE
Q TY PA RT NA ME P /N
1 P LU GA S. 1 55 -2 26 9
2 0 0m m P A IN T/ P RO 1 1 0- 3 20 2
1 WEDGE 155-2261
A-C15
CLR-GA WIRENAMEPOS TERM/PLUG
G Y- 18 T 85 2- A3 2 1 1 80 -9 34 0
Y L- 18 H 80 7- A5 3 2 1 80 -9 34 0
ACCESSORYTABLE
Q TY PA RT NA ME P /N
1 P LU GA S. 1 55 -2 26 9
2 0 0m m P A IN T/ P RO 1 1 0- 3 20 2
1 WEDGE 155-2261
A-C2
CLR-GA WIRENAMEPOS TERM/PLUG
P U- 16 -H V T 95 7- A1 6 1 1 80 -9 34 0
Y L- 16 -H V T 95 8- A1 7 2 1 80 -9 34 0
B R- 16 -H V T 95 9- A1 8 3 1 80 -9 34 0
B U- 16 -H V T 96 0- A1 9 4 1 80 -9 34 0
G Y- 16 -H V T 85 8- A2 3 5 1 80 -9 34 0
W H -1 6 -H V T 8 59 - A2 4 6 1 8 0- 9 34 0
B U- 16 -H V X 98 3- A7 7 1 80 -9 34 0
O R -1 6 -H V X 9 85 - A1 4 8 1 8 0- 9 34 0
B R- 16 -H V X 98 7- A3 7 9 1 80 -9 34 0
B R -1 6 -H V K 7 37 - A5 4 1 0 1 8 0- 9 34 0
G N -1 6 -H V K 7 38 - A5 1 1 1 8 0- 9 34 0
B U -1 6 -H V K 7 39 - A5 6 1 2 1 8 0- 9 34 0
ACCESSORYTABLE
QTY PART NAME P/N
1 PLUG AS. 155-2252
2 00 mm P AI NT /P RO 1 10 -3 20 2
1 WEDGE 155-2258
A-C3
CLR-GA WIRENAMEPOS TERM/PLUG
B R- 16 -H V K 73 7- A5 5 1 1 80 -9 34 0
B U- 16 -H V K 73 9- A5 7 2 1 80 -9 34 0
G N -1 6 -H V T 9 61 - A2 8 3 1 8 0- 9 34 0
W H -1 6 -H V T 9 62 - A2 9 4 1 8 0- 9 34 0
O R -1 6 -H V T 8 60 - A2 5 5 1 8 0- 9 34 0
Y L- 16 -H V X 98 6- A2 2 6 1 80 -9 34 0
B R- 16 -H V X 98 4- A3 0 7 1 80 -9 34 0
W H -1 6 -H V T 8 56 - A3 1 8 1 8 0- 9 34 0
G N -1 6 -H V T 8 57 - A3 6 9 1 8 0- 9 34 0
O R -1 6 -H V X 9 89 - A5 1 1 0 1 8 0- 9 34 0
P U -1 6 -H V X 9 88 - A5 2 1 1 1 8 0- 9 34 0
1 2 8 T -8 7 37
ACCESSORYTABLE
QTY PART NAME P/N
1 PLUG AS. 155-2252
2 00 mm P AI NT /P RO 1 10 -3 20 2
1 WEDGE 155-2258
A-C4
CLR-GA WIRENAMEPOS TERM/PLUG
W H- 18 G 82 8- A3 8 A 1 80 -9 33 9
G N- 18 G 82 9- A4 3 B 1 80 -9 33 9
G Y- 18 9 94 -A 10 C 1 80 -9 33 9
ACCESSORYTABLE
QTY PART NAME P/N
1 R E CE P TA C LE A S . 3 E - 3 3 70
2 00 mm P AI NT /P RO 1 10 -3 20 2
1 WEDGE 3E-3371
A-C5
CLR-GA WIRENAMEPOS TERM/PLUG
W H- 18 G 82 8- A4 0 A 1 80 -9 33 9
G N- 18 G 82 9- A4 2 B 1 80 -9 33 9
G Y- 18 R 74 7- A6 C 1 80 -9 33 9
ACCESSORYTABLE
QTY PART NAME P/N
1 R E CE P TA C LE A S . 3 E - 3 3 70
2 00 mm P AI NT /P RO 1 10 -3 20 2
1 WEDGE 3E-3371
A-C6
CLR-GA WIRENAMEPOS TERM/PLUG
W H- 18 G 82 8- A3 9 A 1 80 -9 34 0
G N- 18 G 82 9- A4 1 B 1 80 -9 34 0
P K- 18 R 74 6- A2 0 C 1 80 -9 34 0
ACCESSORYTABLE
QTY PART NAME P/N
1 PLUG AS. 155-2267
2 00 mm P AI NT /P RO 1 10 -3 20 2
1 WEDGE 155-2276
A-C7
CLR-GA WIRENAMEPOS TERM/PLUG
B U- 18 E 96 5- A4 8 1 1 80 -9 34 0
Y L- 18 E 96 6- A4 9 2 1 80 -9 34 0
ACCESSORYTABLE
QTY PART NAME P/N
1 PLUG AS. 155-2269
2 00 mm P AI NT /P RO 1 10 -3 20 2
1 WEDGE 155-2261
A-C8
CLR-GA WIRENAMEPOS TERM/PLUG
B K- 18 E 96 3- A2 7 1 1 80 -9 34 0
W H- 18 E 96 4- A2 6 2 1 80 -9 34 0
ACCESSORYTABLE
QTY PART NAME P/N
1 PLUG AS. 155-2269
2 00 mm P AI NT /P RO 1 10 -3 20 2
1 WEDGE 155-2261
A-C9
CLR-GA WIRENAMEPOS TERM/PLUG
B U- 18 C 96 7- A1 5 1 1 80 -9 34 0
P K- 18 G 83 3- A4 5 2 1 80 -9 34 0
ACCESSORYTABLE
QTY PART NAME P/N
1 PLUG AS. 155-2269
2 00 mm P AI NT /P RO 1 10 -3 20 2
1 WEDGE 155-2261
A-C10
CLR-GA WIRENAMEPOS TERM/PLUG
Y L- 18 F 42 1- A1 3 1 1 80 -9 34 0
P K- 18 G 83 3- A4 6 2 1 80 -9 34 0
ACCESSORYTABLE
QTY PART NAME P/N
1 PLUG AS. 155-2269
2 00 mm P AI NT /P RO 1 10 -3 20 2
1 WEDGE 155-2261
A-C11
CLR-GA WIRENAMEPOS TERM/PLUG
B U- 18 9 95 -A 12 1 1 80 -9 34 0
P K- 18 G 83 3- A4 4 2 1 80 -9 34 0
ACCESSORYTABLE
QTY PART NAME P/N
1 PLUG AS. 155-2269
2 00 mm P AI NT /P RO 1 10 -3 20 2
1 WEDGE 155-2261
A-C12
CLR-GA WIRENAMEPOS TERM/PLUG
W H- 18 G 85 6- A8 1 1 80 -9 34 0
Y L- 18 G 85 7- A9 2 1 80 -9 34 0
ACCESSORYTABLE
QTY PART NAME P/N
1 PLUG AS. 155-2269
1 R E CE P TA C LE A S . 3 E -3 3 64
2 PLUG 8T-8737
2 00 mm P AI NT /P RO 1 10 -3 20 2
1 WEDGE 155-2261
A-C13
CLR-GA WIRENAMEPOS TERM/PLUG
B R- 18 G 82 6- A2 1 A 1 80 -9 33 9
B U- 18 G 82 7- A5 0 B 1 80 -9 33 9
O R- 18 T 85 3- A1 1 C 1 80 -9 33 9
ACCESSORYTABLE
QTY PART NAME P/N
1 R E CE P TA C LE A S . 3 E -3 3 70
1 WEDGE 3E-3371
2 00 mm P AI NT /P RO 1 10 -3 20 2
A-C14
CLR-GA WIRENAMEPOS TERM/PLUG
B U- 18 T 85 5- A3 4 1 1 80 -9 34 0
Y L- 18 H 80 7- A3 5 2 1 80 -9 34 0
ACCESSORYTABLE
QTY PART NAME P/N
1 PLUG AS. 155-2269
2 00 mm P AI NT /P RO 1 10 -3 20 2
1 WEDGE 155-2261
A-C15
CLR-GA WIRENAMEPOS TERM/PLUG
G Y- 18 T 85 2- A3 2 1 1 80 -9 34 0
Y L- 18 H 80 7- A5 3 2 1 80 -9 34 0
ACCESSORYTABLE
QTY PART NAME P/N
1 PLUG AS. 155-2269
2 00 mm P AI NT /P RO 1 10 -3 20 2
1 WEDGE 155-2261
A-C1
CLR-GA WIRENAMEPOS TERM/PLUG
G N- 16 -H V K 73 8- A5 1 1 80 -9 34 02 -
G Y- 18 T 85 2- A3 2 3 1 80 -9 34 04 -
B U- 18 T 85 5- A3 4 5 1 80 -9 34 06 8 T- 87 377 -
B R- 16 -H V K 73 7- A4 8 1 80 -9 34 09 -1 0 8 T- 8 73 71 1 8 T- 8 73 71 2 8 T- 8 73 7
B U- 18 9 95 -A 12 1 3 1 80 -9 34 0B U -1 6 -H V K 7 39 - A3 1 4 1 8 0- 9 34 0
P K- 18 R 74 6- A2 0 1 5 1 80 -9 34 01 6 8 T- 8 73 7
G N- 18 G 82 9- A2 1 7 1 80 -9 34 01 8 8 T- 8 73 71 9 8 T- 8 73 72 0 8 T- 8 73 72 1 8 T- 8 73 72 2 8 T- 8 73 72 3 8 T- 8 73 72 4 8 T- 8 73 7
B K- 18 E 96 3- A2 7 2 5 1 80 -9 34 0W H- 18 G 85 6- A8 2 6 1 80 -9 34 0
2 7 8 T- 8 73 7G Y- 18 9 94 -A 10 2 8 1 80 -9 34 0
2 9 8 T- 8 73 7P K- 18 G 83 3- A4 7 3 0 1 80 -9 34 0
3 1 8 T- 8 73 73 2 8 T- 8 73 73 3 8 T- 8 73 73 4 8 T- 8 73 7
W H- 18 E 96 4- A2 6 3 5 1 80 -9 34 0Y L- 18 G 85 7- A9 3 6 1 80 -9 34 0
3 7 8 T -8 7 373 8 8 T -8 7 373 9 8 T -8 7 374 0 8 T -8 7 374 1 8 T -8 7 374 2 8 T -8 7 374 3 8 T -8 7 374 4 8 T -8 7 3745 -
Y L- 18 E 96 6- A4 9 4 6 1 80 -9 34 0B U- 18 E 96 5- A4 8 4 7 1 80 -9 34 0
4 8 8 T -8 7 374 9 8 T -8 7 375 0 8 T -8 7 375 1 8 T -8 7 3752 -
P U -1 6 -H V X 9 88 - A5 2 5 3 1 8 0- 9 34 0B U- 18 G 82 7- A5 0 5 4 1 80 -9 34 0
5 5 8 T -8 7 37B U- 18 C 96 7- A1 5 5 6 1 80 -9 34 0G Y- 18 R 74 7- A6 5 7 1 80 -9 34 0
5 8 8 T -8 7 375 9 8 T -8 7 376 0 8 T -8 7 37
O R -1 6 -H V X 9 89 - A5 1 6 1 1 8 0- 9 34 0Y L- 18 F 42 1- A1 3 6 2 1 80 -9 34 0
6 3 8 T -8 7 376 4 8 T -8 7 376 5 8 T -8 7 376 6 8 T -8 7 376 7 8 T -8 7 376 8 8 T -8 7 3769 -7 0 8 T -8 7 377 1 8 T -8 7 37
W H- 18 G 82 8- A1 7 2 1 80 -9 34 07 3 8 T -8 7 37
O R- 18 T 85 3- A1 1 7 4 1 80 -9 34 07 5 8 T -8 7 3776 -
B R -1 6 -H V X 9 87 - A3 7 7 7 1 8 0- 9 34 07 8 8 T -8 7 37
Y L- 18 H 80 7- A3 3 7 9 1 80 -9 34 0B R- 18 G 82 6- A2 1 8 0 1 80 -9 34 0
8 1 8 T -8 7 378 2 8 T -8 7 378 3 8 T -8 7 378 4 8 T -8 7 378 5 8 T -8 7 378 6 8 T -8 7 378 7 8 T -8 7 378 8 8 T -8 7 378 9 8 T -8 7 379 0 8 T -8 7 379 1 8 T -8 7 379 2 8 T -8 7 379 3 8 T -8 7 379 4 8 T -8 7 379 5 8 T -8 7 379 6 8 T -8 7 379 7 8 T -8 7 379 8 8 T -8 7 37
O R -1 6 -H V T 8 60 - A2 5 9 9 1 8 0- 9 34 0G N -1 6 -H V T 8 57 - A3 6 1 0 0 1 8 0- 9 34 0Y L -1 6 -H V X 9 86 - A2 2 1 0 1 1 8 0- 9 34 0W H -1 6 -H V T 8 56 - A3 1 1 0 2 1 8 0- 9 34 0B R -1 6 -H V X 9 84 - A3 0 1 0 3 1 8 0- 9 34 0G Y -1 6 -H V T 8 58 - A2 3 1 0 4 1 8 0- 9 34 0W H -1 6 -H V T 9 62 - A2 9 1 0 5 1 8 0- 9 34 0B R -1 6 -H V T 9 59 - A1 8 1 0 6 1 8 0- 9 34 0G N -1 6 -H V T 9 61 - A2 8 1 0 7 1 8 0- 9 34 0B U -1 6 -H V T 9 60 - A1 9 1 0 8 1 8 0- 9 34 0
1 0 9 8 T -8 7 371 1 0 8 T -8 7 37
B U -1 6 -H V X 9 83 - A7 1 1 1 1 8 0- 9 34 0112 -
O R -1 6 -H V X 9 85 - A1 4 1 1 3 1 8 0- 9 34 0114 -
W H -1 6 -H V T 8 59 - A2 4 1 1 5 1 8 0- 9 34 0P U -1 6 -H V T 9 57 - A1 6 1 1 6 1 8 0- 9 34 0
117 -Y L -1 6 -H V T 9 58 - A1 7 1 1 8 1 8 0- 9 34 0
119 -1 2 0 8 T -8 7 37
ACCESSORYTABLEQTY PART NAME P/N
1 PLUG AS. 227-40022 00 mm P AI NT /P RO 1 10 -3 20 2
*PLUGAS. *230-4011*1
PK-18 386-A61
A-C16(SPECIFICTO HARNESS
243-2321ONLY)
CLR-GA WIRENAMEPOS TERM/PLUG
P K- 18 3 86 -A 59 1 1 80 -9 34 0
B U -1 8 -H V K 7 3 9 -A 5 8 2 1 8 0- 9 34 0
ACCESSORYTABLE
Q TY PA RT NA ME P /N
1 P LU GA S. 1 55 -2 269
2 0 0m m P A IN T/ P RO 1 1 0- 3 20 2
1 WEDGE 155-2261
A-C17(SPECIFICTO HARNESS
243-2321ONLY)
CLR-GA WIRENAMEPOS TERM/PLUG
P K- 18 3 86 -A 60 1 1 80 -9 33 9
2 8 T- 87 37
ACCESSORYTABLE
Q TY PA RT NA ME P /N
1 R E CE P TA C LE A S . 3 E -3 3 64
2 0 0m m P A IN T/ P RO 1 1 0- 3 20 2
1 WEDGE 3E-3365
A-C9
CLR-GA WIRENAMEPOS TERM/PLUG
B U- 18 C 96 7- A1 5 1 1 80 -9 34 0
P K- 18 G 83 3- A4 5 2 1 80 -9 34 0
ACCESSORYTABLE
QTY PART NAME P/N
1 PLUG AS. 155-2269
2 00 mm P AI NT /P RO 1 10 -3 20 2
1 WEDGE 155-2261
Harness 243-2321,248-4233 & 263-9001 Connector and Splice Locations
R E N R 9 5 2 3
- 0 4
3 0 P a g e ,
( D i m e n s i o n s : 3 9 i n c h e s x 2 8 i n c h e s )
SYMBOL DESCRIPTION
BLADE, SPADE, RING ORSCREWTERMINAL
CIRCUITCO NNECTED
CIRCUITNOTCONNECTED
ELECTRICALCONNECTIONTOMACHINESTRUCTURE
INTERNALELECTRICALCONNECTIONTO SURFACEOF COMPONENT
CONNECTOR
ATCHWIRE, CABLE, COMPONENT
CIRCUITCONNE CTED
SPLICE
CIRCUITG ROUPING DESIGNATIONH#
ABBREV
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU
COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE
COLORABBREVIATIONS
P ID -F MI D es cr ip t io n Flash
Codes P ID -F MI D es cr ip t io n
Flash
Codes
N/A No Diagnostic Codes Detected 55
0111-04 Coolant Level voltage low 12
00 01- 05 Cy li nder #1 Inj ec to rc urren tl ow 7 2
0111-11 Very LowCoolant Level 62
00 01- 06 Cy li nder #1 In jec tor curre nt hi gh 7 2
0111-14 LowCoolantLevelWarning
00 02- 05 Cy li nder #2 Inj ec to rc urren tl ow 7 2
01 21- 05 L ow/ Hi gh Ret ard er curre nt lo w 14
00 02- 06 Cy li nder #2 In jec tor curre nt hi gh 7 2
01 21- 06 L ow/ Hi gh Ret ar der cur rent hi gh 14
00 03- 05 Cy li nder #3 Inj ec to rc urren tl ow 7 3
01 22- 05 Me d/ Hi gh Ret ar der curr ent low 14
00 03- 06 Cy li nder #3 In jec tor curre nt hi gh 7 3
01 22- 06 Me d/ Hi gh Ret ar der curr ent hi gh 1 4
00 04- 05 Cy li nder #4 Inj ec to rc urren tl ow 7 3
0166-14 RatedEnginePowerSpecialInstructions
00 04- 06 Cy li nder #4 In jec tor curre nt hi gh 7 3
0168-01 Low ECM Battery Power 17
00 05- 05 Cy li nder #5 Inj ec to rc urren tl ow 7 4
0171-03 AmbientAirTemperaturevoltagehigh
00 05- 06 Cy li nder #5 In jec tor curre nt hi gh 7 4
0171-04 AmbientAirTemperaturevoltagelow
00 06- 05 Cy li nder #6 Inj ec to rc urren tl ow 7 4
0171-11 AmbientAirTemperatureDataLost
00 06- 06 Cy li nder #6 In jec tor curre nt hi gh 7 4
01 74- 00 Hi gh Fue lTe mper at ure War ni ng 65
0 0 22 - 11 P r im a ry t o S ec o nd a ry E n gi n e Sp ee d C al i br a ti o n 4 2
01 74- 03 F uel Tempe rat ure vo lta ge hi gh 13
0 0 22 - 13 E n gi n e Sp ee d S ig n al C a li b ra t io n N ot P e rf o rm ed 4 2
0174-04 Fuel Temperature voltage low 13
0030-08 PTO Throttle signal inval id 29
0190-00 Engine Overspeed Warning 35
00 30- 13 PT OT hro tt le ou to fc al ib rat ion 2 9
0 19 0- 08 P ri ma ry En gi ne Sp ee dL os so fS ig na l 3 4
0041-03 8 Volt Supply voltage high 21
01 91- 07 Tra ns mi ss ion Not Res po ndi ng 68
0041-04 8 Volt Supply voltage low 21
0224-11 Theft DeterrentActive 00
0043-02 Key Switch Fault 71
0 22 4- 14 T he ft D et er re nt A ct iv e wi th E ng in e Cr an ki ng 0 0
00 54- 05 A ux il ia ry Out put #06 curr ent low 6 6
0231-02 J1939 Data Incorrect 58
00 54- 06 A ux il ia ry Out put #06 cu rren thi gh 6 6
0231-12 J1939DeviceNotResponding
00 55- 05 A ux il ia ry Out put #07 curr ent low 6 7
0232-03 5 Volt Supply voltage high 21
00 55- 06 A ux il ia ry Out put #07 cu rren thi gh 6 7
0232-04 5 Volt Supply voltage low 21
0 06 4- 08 S ec on da ry En gi ne Sp ee dl os so fs ig na l 3 4
0246-11 BrakePedalSwitch#1Fault
0071-00 Idle Shutdown Override 01
0247-11 BrakePedalSwitch#2Fault
0071-01 Idle Shutdown 47
0252-11 Engi ne Software Incorrect 59
0071-14 PTO Shutdown 47
0 25 3- 02 C he ck C us to me r or S ys te m Pa ra me te rs 5 6
Diagnostic Code Listing
0084-01 Vehicle Speed loss of signal 31
0084-02 Vehicle Speed signal invalid 36
008 4-0 8 Veh ic le Sp eed si gnal out of ran ge 36
0 08 4- 10 V eh ic le Sp ee ds ig na lr at eo fc ha ng e 3 6
0084-14 QuickStopOccurrence
0091-08 Throttle Position Inval id 32
0 09 1- 13 T hr ot tl eP os it io no ut of ca li br at io n 2 8
0100-01 Low Oil Pressure Warning 46
0100-03 Oil Pressure voltage high 24
0100-04 Oil Pressure voltage low 24
0100-11 Very LowOil Pressure 46
0102-03 Boost Pressure voltage high 25
0102-04 Boost Pressure voltage low 25
0 10 5 -0 0 H i gh I n ta k e Ma ni f ol d A ir T em pe r at u re W ar n in g 6 4
0 10 5 -0 3 I n ta k e Ma n if o ld A i r Te mp e ra t ur e v ol t ag e h ig h 3 8
0 10 5- 04 I nt ak e Ma ni fo ld A ir T em pe ra tu re v ol ta ge l ow 3 8
0 10 5- 11 V er y Hi gh I nt ak e Ma ni fo ld A ir T em pe ra tu re 6 4
0 10 8- 03 B ar om et ri cP re ss ur ev ol ta ge hi gh 2 6
010 8-0 4 B arom et ri cP res sure vo lta ge lo w 26
0 11 0- 00 H ig hC oo la nt Te mp er at ur eW ar ni ng 6 1
0 11 0- 03 C oo la nt Te mp er at ur ev ol ta ge hi gh 2 7
0110- 04 Coo lan tTempe rat ure vo lta ge lo w 27
0110- 11 Ver yHi gh Co ol ant Temp erat ur e 61
0111-01 Low Coolant Level Warning 62
0111-02 Coolant Level si gnal invalid 12
0111-03 Coolant Level voltage high 12
P ID -F MI D es c ri pt i on Flash
Codes
0084-00 Vehicle Overspeed Warning 41 0283-05IntakeValveActuationSystemOilPressureSolenoidcurrentlow 97
0283-06IntakeValveActuationSystemOilPressureSolenoidcurrenthigh 97
0 2 83 - 07 I n ta k e Va l ve A ct u at i on O i l Pr es s ur e n ot r e sp o nd i ng 9 1
0 28 4- 05 E ng in eC oo la nt Di ve rt er cu rr en tl ow 9 8
0 28 4- 06 E ng in eC oo la nt Di ve rt er cu rr en th ig h 9 8
0 28 5- 05 I nt ak eVa lv eA ct ua to r# 1c ur re nt lo w 9 2
0 28 5- 06 I nt ak eVa lv eA ct ua to r# 1c ur re nt hi gh 9 2
0 28 5- 07 I nt ak e Va lv e Ac tu at or # 1n ot r es po nd in g 9 2
0 28 6- 05 I nt ak eVa lv eA ct ua to r# 2c ur re nt lo w 9 2
0 28 6- 06 I nt ak eVa lv eA ct ua to r# 2c ur re nt hi gh 9 2
0 28 6- 07 I nt ak e Va lv e Ac tu at or # 2n ot r es po nd in g 9 2
0 28 7- 05 I nt ak eVa lv eA ct ua to r# 3c ur re nt lo w 9 3
0 28 7- 06 I nt ak eVa lv eA ct ua to r# 3c ur re nt hi gh 9 3
0 28 7- 07 I nt ak e Va lv e Ac tu at or # 3n ot r es po nd in g 9 3
0 28 8- 05 I nt ak eVa lv eA ct ua to r# 4c ur re nt lo w 9 3
0 28 8- 06 I nt ak eVa lv eA ct ua to r# 4c ur re nt hi gh 9 3
0 28 8- 07 I nt ak e Va lv e Ac tu at or # 4n ot r es po nd in g 9 3
0 28 9- 05 I nt ak eVa lv eA ct ua to r# 5c ur re nt lo w 9 4
0 28 9- 06 I nt ak eVa lv eA ct ua to r# 5c ur re nt hi gh 9 4
0 28 9- 07 I nt ak e Va lv e Ac tu at or # 5n ot r es po nd in g 9 4
0 29 0- 05 I nt ak eVa lv eA ct ua to r# 6c ur re nt lo w 9 4
0 29 0- 06 I nt ak eVa lv eA ct ua to r# 6c ur re nt hi gh 9 4
0 29 0- 07 I nt ak e Va lv e Ac tu at or # 6n ot r es po nd in g 9 4
0385-01 LowIntakeValveActuationSystemOilPressure
0385-03 IntakeValveActuat ionSystemOilPressurevoltagehigh 95
0385-04 IntakeValveActuat ionSystemOilPressurevoltagelow 95
0 25 3- 11 C he ck T ra ns mi ss io n Cu st om er P ar am et er s 5 6
P ID -F MI D es cr i pt io n Flash
Codes
Related Electrical ServiceManuals
Form Number
RENR5088
SENR9692
Title
Troubleshooting
SystemsOperation/Testing andAdjusting
SENSOR/ ACTUATORSUPPLY
(+) BATTERYSWITCHED
SIGNALTO ECM
(+) BATTERY
(-) BATTERY/ SENSORRETURN
STARTING CIRCUIT
CATDATALINK
CONTROL(POSITIVE) FROM ECMCONTROL(NEG ATIVE) FROM ECM
HIGHWAYS
G833-A47 PK-18G833-A44 PK-18
G833-A45 PK-18
G833-A46 PK-18
F421-A13 YL-18
C967-A15 BU-18
995-A12 BU-18G833-A44 PK-18
G833-A46 PK-18
995-A12 BU-18
C967-A15 BU-18F421-A13 YL-18
G833-A47PK-18
995-A12BU-18
F421-A13YL-18
C967-A15BU-18
E965-A48 BU-18E966-A49 YL-18
E963-A27 BK-18E964-A26 WH-18
G828-A39 WH-18
G828-A1WH-18
R746-A20PK-18
R747-A6 GY-18
G856-A8 WH-18G857-A9 YL-18
G856-A8 WH-18
G857-A9 YL-18
R747-A6GY-18
994-A10 GY-18
994-A10GY-18
G829-A41 GN-18R746-A20 PK-18
G828-A40 WH-18G829-A42 GN-18R747-A6 GY-18
994-A10 GY-18
G829-A2 GN-18
G829-A2GN-18
R746-A20 PK-18
G828-A1 WH-18
E964-A26 WH-18E963-A27 BK-18
E966-A49 YL-18E965-A48 BU-18
E965-A48BU-18E966-A49YL-18
E964-A26WH-18
E963-A27BK-18
G828-A38 WH-18
G828-A39 WH-18
G829-A41 GN-18
G829-A42 GN-18
G833-A45 PK-18
G828-A38 WH-18
G828-A40 WH-18
G829-A43 GN-18
G829-A43 GN-18
INJECTOR 5
INJECTOR 6
T957-A16 PU-16-HVT958-A17 YL-16-HV
K737-A54 BR-16-HVK737-A55 BR-16-HV
K737-A55 BR-16-HV
K737-A4 BR-16-HV
K737-A4BR-16-HV
T859-A24 WH-16-HV
T959-A18 BR-16-HV
T959-A18BR-16
K738-A5 GN-16-HVK739-A56 BU-16-HV
X987-A37 BR-16-HV
X987-A37BR-16
T857-A36 GN-16-HV
X984-A30 BR-16-HV
X984-A30BR-16
K738-A5 GN-16-HV
K738-A5GN-16
T962-A29 WH-16-HV
T961-A28 GN-16-HV
T961-A28GN-16
X988-A52 PU-16-HV
T857-A36 GN-16-HV
T857-A36GN-16
T959-A18 BR-16-HV
K739-A56 BU-16-HVK739-A57 BU-16-HV
K739-A57 BU-16-HV
K739-A3 BU-16-HV
K739-A3BU-16
X987-A37 BR-16-HV
X983-A7 BU-16-HV
X983-A7BU-16
T960-A19 BU-16-HV
T957-A16 PU-16-HV
T957-A16PU-16
T856-A31 WH-16-HV
X988-A52 PU-16-HVT859-A24 WH-16-HVX989-A51 OR-16-HV
X988-A52PU-16
T858-A23 GY-16-HV
T958-A17 YL-16-HV
T958-A17YL-16
X986-A22 YL-16-HV
X986-A22YL-16
X983-A7 BU-16-HV
X986-A22 YL-16-HV
T859-A24WH-16
X989-A51 OR-16-HV
T856-A31 WH-16-HV
T856-A31WH-16
T858-A23 GY-16-HV
T858-A23GY-16
T961-A28 GN-16-HV
T960-A19 BU-16-HV
T960-A19BU-16
K737-A54 BR-16-HV
X985-A14 OR-16-HV
X985-A14OR-16
X984-A30 BR-16-HV
T860-A25 OR-16-HV
T860-A25OR-16
T860-A25 OR-16-HV
K737-E1 BR-16-NW
T857-E9 GN-16-NW
T962-E4 WH-16-NW
X988-E11 PU-16-NW
K739-E2 BU-16-NW
T856-E8 WH-16-NW
X986-E6 YL-16-NW
X989-E10 OR-16-NW
T961-E3 GN-16-NW
X984-E7 BR-16-NW
T860-E5 OR-16-NW
K737-E1 BR-16-NW
T857-E9 GN-16-NW
T962-E4 WH-16-NW
X988-E11 PU-16-NW
K739-E2 BU-16-NW
K737-E1 BR-16-NW K739-E2 BU-16-NW
T856-E8 WH-16-NW
X986-E6 YL-16-NW
X989-E10 OR-16-NW
T961-E3 GN-16-NW
X984-E7 BR-16-NW
T860-E5 OR-16-NW
X988-E14 PU-16-NW X988-E15 PU-16-NW
X989-E13 OR-16-NW X989-E12 OR-16-NW
T860-E16 OR-16-NW T860-E17 OR-16-NW
T857-E9 GN-16-NW
T962-E4 WH-16-NW
X988-E14 PU-16-NW
X988-E15 PU-16-NW T856-E8 WH-16-NW
X986-E6 YL-16-NW X989-E13 OR-16-NW
T961-E3 GN-16-NW
X989-E12 OR-16-NW X984-E7 BR-16-NW
T860-E16 OR-16-NW
T860-E17 OR-16-NW
T962-A29 WH-16-HV
T962-A29WH-16
H807-A33 YL-18
T852-A32 GY-18
T852-A32 GY-18
T852-A32GY-18
G827-A50 BU-18
G827-A50BU-18
X989-A51OR-16
G826-A21 BR-18
G826-A21BR-18
T853-A11 OR-18
T853-A11OR-18
H807-A33YL-18
X985-A14 OR-16-HV
T957-J1 PU-16-NW T958-J2 YL-16-NW
T859-J6 WH-16-NW
K738-J11 GN-16-NW K739-J12 BU-16-NW
T959-J3 BR-16-NW
X987-J9 BR-16-NW
T960-J4 BU-16-NW T858-J5 GY-16-NW
X983-J7 BU-16-NW
K737-J10 BR-16-NW
X985-J8 OR-16-NW
T957-J1 PU-16-NW T958-J2 YL-16-NW
T859-J6 WH-16-NW
K738-J11 GN-16-NW
K739-J12 BU-16-NW
T959-J3 BR-16-NW
X987-J9 BR-16-NW
T960-J4 BU-16-NW
T858-J5 GY-16-NW
X983-J7 BU-16-NW
K737-J10 BR-16-NW
X985-J8 OR-16-NW
T859-J15 WH-16-NW
K739-J18 BU-16-NW K739-J17 BU-16-NW
X987-J20 BR-16-NW X987-J19 BR-16-NW
T858-J13 GY-16-NW
T859-J16 WH-16-NW
T858-J14 GY-16-NW
K738-J11 GN-16-NW K739-J18 BU-16-NW
K739-J17 BU-16-NW K737-J10 BR-16-NW
T957-J1 PU-16-NW
T958-J2 YL-16-NW
T859-J15 WH-16-NW
T959-J3 BR-16-NW
X987-J19 BR-16-NW
X987-J20 BR-16-NW
T960-J4 BU-16-NW
T858-J13 GY-16-NW
T859-J16 WH-16-NW
T858-J14 GY-16-NW
X983-J7 BU-16-NW
X985-J8 OR-16-NW
TIMING CALIBRATION(TC)
PROBE CONNECTOR
H807-A35 YL-18
H807-A35 YL-18
H807-A53 YL-18
H807-A53 YL-18
T855-A34 BU-18
T855-A34 BU-18
T855-A34BU-18
12
A-C10230-4011
12
A-C92304011
A-C121552269
12
A-C111552269
A-C12274002P2/J2
A-C81552269
12
A-C71552269
A-S3
A-S1
A-S2
SIGNALGROUND
12
12
A-C62370227
ABC
12
3
45
67
89
1011
12
A-C21552252
J-C1290-8858
E-C27E6513
E-C37E6513
E-C61539693
E-C71539693
PRESSURE SENSOR SUPPLY +5V
PRESSURE SENSOR RETURN
RETARDER COMMON
ATMOSPHERIC PRESSURE
TEMPERATURE SENSOR COMMON
ENGINE OIL PRESSURE SENSOR
ENGINE COOLANT TEMPERATURE
FUEL TEMPERATURE
INTAKE MANIFOLD AIR TEMPERATURE
INJECTOR 1&2 SUPPLY
BOOST PRESSURE SENSOR
INTAKE VALVE ACTUATOR 6 RETURN
PRIMARY ENGINE SPEED/TIMING+
PRIMARY ENGINE SPEED/TIMING-
SECONDARY ENGINE SPEED/TIMING+SECONDARY ENGINE SPEED/TIMING-
RETARDER SOLENOID MED/HI
INTAKE VALVE ACTUATOR 1 RETURN
INTAKE VALVE ACTUATOR 2 RETURN
COOLANT DIVERTER SOLENOID VALVE
INJECTOR 2 RETURN
INJECTOR 3&4 SUPPLY
INJECTOR 5&6 SUPPLY
INTAKE VALVE ACTUATOR 1&2
IVA OIL PRESSURE SENSOR +5V
INTAKE VALVE ACTUATOR 5 RETURN
IVA OIL SENSOR COMMON
INJECTOR 3 RETURN
INTAKE VALVE ACTUATOR OIL VALVE
INTAKE VALVE ACTUATOR 3&4
INTAKE VALVE ACTUATOR 5&6
CDV & IVA OIL VALVE RETURN
INJECTOR 4 RETURN
RETARDER SOLENOID LOW/HI
INJECTOR 1 RETURN
INTAKEVALVE ACTUATIONOIL PRESSURE
TIMING CALIBRATION PROBE(+)
TIMING CALIBRATION PROBE(-)
INTAKE VALVE ACTUATOR 3 RETURN
INTAKE VALVE ACTUATOR 4 RETURN
INJECTOR 6 RETURN
INJECTOR 5 RETURN
J-S1
J-S2
J-S3
J-S4
E-S1
E-S2
E-S3
A-S5
A-S6
12
A-C151552269
12
34
5
67
89
1011
12
E-C1
REAR VALVE COVER
CONNECTOR
FRONT VALVE COVERCONNECTOR
2908858 A-C3
1552252
A-S4
A-C42370227
ABC
AB
E-C51539693
AB
INTAKE VALVE ACTUATOR 3
INTAKE VALVE ACTUATOR 4
INTAKE VALVE ACTUATOR 1
INTAKE VALVE ACTUATOR 6
INTAKE VALVE ACTUATOR 5
INTAKE VALVE ACTUATOR 2
E-C41539693
AB
AB
INJECTOR 1
J-C27E6513
J-C61539693
A
B
INJECTOR 2
J-C37E6513
INJECTOR 3
J-C47E6513
INJECTOR 4
J-C5
1
2
7E6513
J-C71539693
A
B
A-C52304013
ABC
A-C141552269
G826-A21 BR-18G827-A50 BU-18T853-A11 OR-18
A-C132304013
ABC
+5 VOLTS
GROUND
SIGNAL
ENGINE OIL
PRESSURE SENSOR
249-0098
994-A10 GY-18
G828-A38 WH-18G829-A43 GN-18
A-C42370227
ENGINE OIL
PRESSURE SENSOR248-2167
+5 VOLTS
GROUNDSIGNAL
INTAKE VALVE ACTUATION
PRESSURE SENSOR223-0099
ENGINE COOLANT DIVERTER
SOLENOID VALVE240-7339(12V)
G826-A21 BR-18G827-A50 BU-18T853-A11 OR-18
INTAKEVALVE ACTUATION
PRESSURE SENSOR
248-2168
+5 VOLTS
GROUNDSIGNAL
ATMOSPHERIC
PRESSURE SENSOR249-0094
OR-18
YL-18GN-18
G828-A40 WH-18G829-A42 GN-18R747-A6 GY-18
A-C52304013
ATMOSPHERIC
PRESSURE SENSOR248-2162
+5 VOLTSGROUND
SIGNAL
BOOST
PRESSURE SENSOR249-0096
OR-18YL-18
GN-18
G828-A39 WH-18G829-A41 GN-18R746-A20 PK-18
A-C62370227
123
+5 VOLTS
GROUNDSIGNAL
BOOST
PRESSURE SENSOR248-2165
123
+5 VOLTS
GROUNDSIGNAL
123
+5 VOLTS
GROUNDSIGNAL
SIGNAL+
SIGNAL-BK-18
WH-18
PRIMARY
ENGINE SPEED/TIMING SENSOR(CRANKSHAFT)
201-6615
SECONDARYENGINE SPEED/TIMING SENSOR
(CAMSHAFT)
201-6616
FUELTEMPERATURE SENSOR
234-5013
SIGNALGROUND
INTAKE MANIFOLD AIRTEMPERATURE SENSOR
234-5013
SIGNALGROUND
ENGINE COOLANT TEMPERATURE SENSOR
130-9811
RD-16
RD-16
12
ENGINE COOLANT DIVERTER
SOLENOID VALVE240-6822(24V)
GN-16
GN-16
INTAKE VALVE ACTUATION
PRESSURE SOLENOID VALVE
231-3269(12V)
RD-16
RD-16
12
INTAKE VALVE ACTUATION
PRESSURE SOLENOID VALVE236-9837(24V)
GN-16
GN-16 1&2 RETARDER
SOLENOID
IDENT HARNESS CHG
A 248-4233 01 (J2 / ENGINE / EARLY PRODUCTION) A 243-1069 01 (J2 / ENGINE / EARLY PRODUCTION)
A 263-9001 05 (J2 / ENGINE) A 243-2321 00 (J2 / ENGINE /AIR SHUTOFF)
E 321-4324 00 (REAR - IVA/INJECTOR/RETARDER)
J 321-4323 00 (FRONT - IVA/INJECTOR/RETARDER)
THIS SCHEMATIC IS FOR THE C15 ON-HIGHWAY ENGINE(S/N: MXS1-UP, NXS1-UP, AND RKS1-UP)Part Number: 267-4805 Chg00
G828-A1 WH-18
G828-A38 WH-18
G828-A39 WH-18G828-A40 WH-18
A-S1
HARNESS 248-4233
HARNESS 248-4233
HARNESS 248-4233
HARNESS 248-4233
HARNESS 248-4233
G829-A2 GN-18
G829-A43 GN-18
G829-A41 GN-18G829-A42 GN-18
A-S2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
10
20
30
40
50
60
70
80
90
100
110
115
120
ECMGROUND
STRAP
ECMMOUNTINGBOLT
J-C8
1552269
A
B
J-C9
1552269
AB
E-C8
1539693
NOTE X AB
A-C132304013
123
+5 VOLTS
GROUNDSIGNAL
HARNESS 248-4233
NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM
THE ECM CAN BE USED. LEAVE THE REMAINING LINE DISCONNECTED,DO NOT CONNECT TO GROUND.
NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION
TO THE BATTERY IS NOT REQUIRED.
NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE VOLTAGES ARE ZERO-CROSSING SQUARE WAVES. THE SPEEDOMETER
SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER. THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS
OF EACH OTHER. MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37,J1-38, AND J1-39 IS +/- 10 VOLTS. AMPLITUDE WILL BE +/- 5 VOLTS
OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.
NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE MAGNETIC SENSOR, CONNECT THE ELECTRONIC SIGNAL INPUT TO
THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE CONNECTED OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.
NOTE G: WIRE NUMBER 386 IS FOR AIR SHUTOFF AND IS SPECIFIC TO HARNESS 243-2321. WIRE NUMBERS G856 AND G857 ARE FOR THE TIMING
CALIBRATION(TC) PROBE AND ARE SPECIFIC TO HARNESSES 243-2321 AND
248-2433.NOTE H: ONLY APPLIES TO ENGINES WITH AIR SHUTOFF OPTION.
NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693. REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
NOTE Z: THE CONNECTOR ON THIS SCHEMATIC IS BLACK AND CONNECTS DIRECTLY TO SERVICE TOOL CABLE 157-4829.
THE DIAGNOSTIC CONNECTOR NOT SHOWN HAS +BATTERY ON PIN (A) AND -BATTERY ON PIN (B). THIS CONNECTOR IS GRAY AND CONNECTS TO SERVICE
TOOL CABLE 139-4166.
HARNESS 243-1069
G828-A1 WH-18
G828-A38 WH-18
G828-A39 WH-18G828-A40 WH-18
A-S1
HARNESS 243-1069
G829-A2 GN-18
G829-A43 GN-18
G829-A42 GN-18G829-A41 GN-18
A-S2
1
2
1
2
1
2
1
2
1
2
1
2K739-B2 BU-16K737-B1 BR-16
B-C1
3E3364
B-C2
7E6513
3&4 RETARDER
SOLENOID1
2K739-B2 BU-16K737-B1 BR-16
B-C1
3E3364
B-C2
7E6513
5&6 RETARDER
SOLENOID1
2K739-B2 BU-16K737-B1 BR-16
B-C1
3E3364
B-C2
7E6513
HARNESS 243-1069
G826-A21 BR-18G827-A50 BU-18T853-A11 OR-18
A-C133E3370
ABC
+5 VOLTSGROUND
SIGNAL
OR-16YL-16
GN-16
INTAKE VALVE
ACTUATION PRESSURE
SENSOR 224-4535
H807-A35 YL-18T855-A34 BU-181
2
A-C141552269
ENGINE COOLANT DIVERTER
SOLENOID VALVE240-6825(12V)
RD-16
RD-16
12
ENGINE COOLANT DIVERTERSOLENOID VALVE
240-6822(24V)
GN-16
GN-16
995-A12 BU-18G833-A44 PK-18
12
A-C112304011
SIGNALGROUND
ENGINE COOLANT TEMPERATURE SENSOR
234-5012
G833-A45 PK-18
C967-A15 BU-181
2
A-C9
1552269
SIGNAL
GROUND
INTAKE MANIFOLD AIR
TEMPERATURE SENSOR
130-9811
F421-A13 YL-18G833-A46 PK-18
12
A-C101552269
SIGNALGROUND
FUEL TEMPERATURE
SENSOR 130-9811
HARNESS 243-1069
HARNESS 243-1069
HARNESS 243-1069
HARNESS 243-1069
G856-A8 WH-18G857-A9 YL-18
E963-A27 BK-18E964-A26 WH-18
12
P4011552269
SIGNAL+SIGNAL-
PRIMARY ENGINE
SPEED/TIMING SENSOR
(CRANKSHAFT)191-8303
HARNESS 243-1069
G828-A39 WH-18G829-A41 GN-18R746-A20 PK-18
A-C6155-2267
123
+5 VOLTS
GROUNDSIGNAL
BOOSTPRESSURE SENSOR
239-3478
HARNESS 243-1069
G828-A40 WH-18G829-A42 GN-18R747-A6 GY-18
A-C53E3370
ATMOSPHERIC
PRESSURE SENSOR194-6722
123
+5 VOLTS
GROUNDSIGNAL
HARNESS 243-1069
12SIGNAL+
SIGNAL-BK-18
WH-18
ABC
+5 VOLTS
GROUNDSIGNAL
OR-18
YL-18GN-18
G828-A40 WH-18G829-A42 GN-18R747-A6 GY-18
A-C43E3370
ATMOSPHERIC
PRESSURE SENSOR194-6725
HARNESS 243-1069
LEFT SIDE VIEW RIGHT SIDE VIEW
FRONT VALVE COVER
CONNECTOR A-C2
ENGINE COOLANT DIVERTERSOLENOID VALVE
A-C14
ENGINE COOLANTTEMPERATURE SENSOR
A-C11
INTAKE VALVE ACTUATION
PRESSURE SOLENOID VALVE A-C15
INTAKE VALVE ACTUATIONPRESSURE SENSOR
A-C13
BOOST PRESSURE
SENSOR A-C6
SECONDARY ENGINE
SPEED/TIMINGSENSOR (CAMSHAFT)
A-C7
PRIMARY ENGINE
SPEED/TIMINGSENSOR (CRANKSHAFT)
A-C8 FUELTEMPERATURE
SENSOR A-C10
TIMINGCALIBRATION
PORT
INTAKE MANIFOLD AIRTEMPERATURE SENSOR
A-C9
TIMING CALIBRATION (TC)
PROBE CONNECTOR A-C12
ENGINE OIL
PRESSURE SENSOR A-C4
ATMOSPHERE
PRESSURE SENSOR A-C5
ENGINE CONTROLMODULE (ECM)
A-C1ECM P2/J2
J1
REAR VALVE COVER
CONNECTOR A-C3
386-A59 PK-18K739-A58 BU-16-HV
386-A60 PK-18 12
AIR INLETSHUTOFF SOLENOID213-1626NOTE H
TO +BATTERY
MOMENTARYPUSHBUTTON (NO)
MANUAL AIR INLET
SHUTOFF SWITCH
RD-12
AIR INLET SHUTOFFRELAY (N/O)241-8371NOTE H
TO +BATTERY
12
GROUND
K739-A58 BU-16-HV
386-A59 PK-18386-A60 PK-18
386-A61 PK-18 A-S7
3 8 6- A 61 P K - 18 A IR S H UT O FF
A-C161552269
A-C173E-3364
A-C18155-2269
211-7888NOTE H
AIR SHUTOFF
CIRCUIT
AIR INLETSHUTOFFSOLENOID
AIR INLETSHUTOFF
RELAY
MANUAL AIR
INLET SHUTOFFSWITCH CONNECTOR
TOP VIEW
LEFT VIEW
HARNESS 243-1069ONLY
HARNESS 243-2321 & 248-4233 ONLY
NOTE X
NOTE X
NOTE X
NOTE X
TWISTED PAIRS
P11607689
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
G809-GN
L901-GY
C977-BU
G879-OR
INPUT SENSOR RETURN #1(NOTE L)
CLUTCH PEDAL POSITION SWITCH
+5V
INPUT #12
INPUT #11
INPUT #7
ENGINE COOLANT LEVEL NORMAL
ENGINE COOLANT LEVEL LOW
VEHICLE SPEED IN POSITIVE(NOTE F)VEHICLE SPEED IN NEGATIVE
INPUT #8
AP SENSOR/SWITCH RETURN(NOTE L)+8V
ACCELERATOR PEDAL POSITION
OUTPUT #5
G881-BU
INPUT #15 POSITIVEG834-PU INPUT #15 NEGATIVEG835-OR
E971-GN
E793-BUE794-YL
A249-BK
K990-GN
K900-YL
J906-BR
H795-PKC985-BU
C986-BR
G837-YL
659-PKL994-YL
G880-PKK998-BU
RETARDER SOLENOID LOW/HI SWITCH
INPUT #5
INPUT #13
RETARDER SOLENOID MED/HI SWITCH
E716-GY
G842-GY
G882-WH
E717-GN
INPUT #6G843-OR
993-BR
F713-OR
CRUISE CONTROL ON/OFF SWITCHINPUT #3
INPUT #4
C975-WHK982-YL
G841-GN
SET
RESUME
INPUT #1
INPUT #2
SERVICEBRAKE PEDALPOSITION SWITCH
OUTPUT #8
C978-BR
C979-OR
K999-GN
K980-PK
C992-PU
G840-PU
G808-BU
G845-PU
J1587 DATA LINK NEGATIVEJ1587 DATA LINK POSITIVE
J1939 DATA LINK SHIELD
J1939 DATA LINK NEGATIVE
J1939 DATA LINK POSITIVE
IGNITION KEY SWITCH
ENGINE CONTROL MODULE (ECM) J1
UNSWITCHED +BATTERY
UNSWITCHED +BATTERY
-BATTERY
-BATTERY
OUTPUT #6OUTPUT #7
101-RD
101-RDUNSWITCHED +BATTERY101-RD
229-BK
-BATTERY229-BK
229-BK
G838-BRG839-BU
TACHOMETER POSITIVETACHOMETER NEGATIVE
G844-PK
C983-WH
C984-YL
450-YL451-BR
C974-PUC973-GN
SPEEDOMETER POSITIVESPEEDOMETER NEGATIVE
INPUT SENSOR RETURN #2
INPUT #14
WARNING LAMPCHECK ENGINE LAMP
OUTPUT #1OUTPUT #9
OUTPUT #2
OUTPUT #3OUTPUT #4
E718-PK
E991-GYG836-WH
INPUT #9INPUT #10
G933-YL
TYPICAL VEHICLE HARNESS WIRING DIAGRAM
G809-GN
COOLING FANSOLENOID
ACCELERATOR PEDAL POSITION SENSOR
BKRD
WHJ403 P403
ACCELERATORPEDAL SENSOR/SWITCHSENSOR RETURN
+8 V ACCELERATOR PEDAL POSITION
B AC
C977-BU
H795-PK
H795-PK
H795-PK
A/C HIGH PRESSURE SWITCH N/C
E971-GN
450-YL
451-BR
SIGNAL+
SIGNAL-
TACHOMETERE793-BUE794-YL
10A
10A
10A14 AWG GXL
14 AWG GXL
14 AWG GXL14 AWG GXL
PASSIVE MAGNETICVEHICLE SPEED
SENSOR
G808-BUG809-GN
NOTE CNOTE F
H795-PK
H795-PK
SET/RESUME SWITCH
ENGINEBLOCK
E971-GN
E793-BUE794-YL
A249-BKK990-GNK900-YL
A249-BKK990-GNK900-YL
J906-BR
COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED
CLUTCH PEDAL POSITION SWITCH N/C
SERVICE BRAKE PEDAL POSITION SWITCH N/C
(PEDAL RELEASED POSITION)
CRUISE CONTROL ON/OFF SWITCH
RETARDER SOLENOID ON/OFF SWITCH
CHECK ENGINE LAMP
TO +BATTERY
TOCHASSISJ1939DATALINK
WARNING LAMP
TO VEHICLECOMPONENTS
+BATTERY-BATTERY NOTE Z
J1587 -J1587 +
J1939 -J1939 SHIELD
J1939 +
12
J
H795-PK
AB
H
9 PIN CABCONNECTOR
GFEDC
H795-PKC985-BUC986-BRG837-YL
659-PKL994-YL
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
START
ON
OFF
E716-GY
E717-GN
STARTERMOTOR
ARCSUPPRESSOR
BATTERY 2
C975-WH
N/ORELAY
H795-PKC985-BUC986-BR
C978-BRC979-OR
C977-BU
C992-PU
C975-WH
C978-BRC979-OR
C992-PU
KEY SWITCH
659-PK
GROUND
L994-YL
ALTERNATOR
-12V +-12V + +12V-
B AT TE RY 3 B AT TE RY 1
G808-BU
101-RD
101-RD
14 AWG GXL 101-RD
229-BK
14 AWG GXL 229-BK
229-BK
450-YL451-BR
C974-PU
C973-GN
C974-PUC973-GN
SIGNAL+
SIGNAL-
SPEEDOMETER
(PEDAL RELEASED POSITION)
HI
MED
LO
HI
MED
LO
NOTES B AND E
NOTE DNOTE D
NOTES B AND E
TWISTED
PAIRS
227-4002
123456789
232425262728293031
22
44
60
68
69707172737475
88
899091929394959697
110
120
45464748495051
1112131415161718192021
32
3334353637383940414243
52
53545556575859
61626364656667
7778798081828384858687
76
99100101102103104105106107108109
98
111112113114115116117118119
10
160-7689
2 1
155-2269
230-4013237-0227
123 1
REDGRAY23
C
C
B
B
3E-3370
A
A
155-22677E-6513
Wire 1
Wire 2
B B A
153-9693(NOTEX)
155-2252
9
4
8
5
1 2 1 1
21 6
7
3
10
290-8858
230-4011
9
4
8
5
1211
2 16
7
3
10
13
23
31
39
47
57
70
1
14
24
32
40
48
58
2 1