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Current Cycle Data

Class of Test A Select The Class of Test First

Test Method: CCT Select The Test Method Second

Connector Type: Select the Connector TypePart Tested:

Date Started: 2/1/09

Date Completed:_ 3/14/2009

Project #

Current Cycle: On Period (Hrs) 1.5

Off Period (Hrs) 1.5

Test Current: 525 Amps

Size 350 kcmil Size Conductor Preparation:Type AL Select Type Type

Stranding 19 Stranding

Insulation bare Insulation

Length Length

Crimping Tool Y35

Die Number 299

Number of Crimps Main 4 Tap 

C1 C2 C3 C4

1 25-30 25 114 111 102 99 133

2 45-55 50 114 111 102 99 1323 70-80 75 116 113 103 100 134

4 95-105 100 111 109 100 97 129

5 120-130 125 115 112 102 99 130

6 160-170 165 115 112 101 99 130

7 200-210 205 114 111 102 99 131

8 245-255 250 115 112 103 100 132

9 320-330 325 114 111 101 96 131

10 400-410 405 115 112 103 98 133

Connector1

Req'd Cycle

Number 

Actual Cycle

number 

Control

Conductor 

(°C)

Compression

Measurement

Point

ANSI C119.4.

Cable (Tap)Cable (main)

1234

Connector Temp (°C)

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11 495-505 500 116 112 101 97 130

Blank

Blank

Blank

Blank

Blank

BlankBlank

Blank

Blank

Blank

Blank

Blank

Blank

Blank

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Sheet

Compounded? NoCompound n/a

Wire Brushed? Yes

* Record Ambient at time resistance is measured

Micro Ohms (μΩ)

C1 C2 C3 C4

26 25 26.0 60.2 56.1 55.8 59.0

27 50 27.0 63.0 58.3 57.9 58.926 75 26.0 63.3 58.4 58.0 59.0

27 100 27.0 63.1 58.1 57.5 54.8

27 125 27.0 63.1 58.1 56.9 57.0

25 165 25.0 63.8 58.8 58.0 56.0

26 205 26.0 64.2 58.8 58.1 55.2

25 250 25.0 62.1 57.1 55.9 53.7

26 325 26.0 62.2 57.0 55.7 53.4

27 405 27.0 62.3 56.5 55.8 53.1

Cycle

Number 

Ambient

(°C)

Connector Resistance (Measured)

Ambient @

Reading

(°C)

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26 500 26.0 61.6 55.4 54.7 51.8

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ANSI C119.4Class of Test A Current Cycle Data SheetPart Tested: Date Started: Date Completed:_

Cable (main) Size 350 kcmil Cable (Ta Size Conductor Preparation: Compounded? No

Type AL Type Compound n/a

Stranding 19 Stranding Wire Brushed? Yes

Insulation bare Insulation

Length Length

Current Cycle: On Period (Hrs) 1.5 Off Period (Hrs) 1.5 Test Current: 525 Amps

Connector Type:

Crimping Tool Y35 Die Number 299

Die Number Main 4 Tap  

C1 C2 C3 C4 C1 C2 C3 C4

1 25 26 133 114 111 102 99 19 22 31 34

2 50 27 132 114 111 102 99 18 21 30 33

3 75 26 134 116 113 103 100 18 21 31 34

4 100 27 129 111 109 100 97 18 20 29 32

5 125 27 130 115 112 102 99 15 18 28 31

6 165 25 130 115 112 101 99 15 18 29 31

7 205 26 131 114 111 102 99 17 20 29 32 8 250 25 132 115 112 103 100 17 20 29 32

9 325 26 131 114 111 101 96 17 20 30 35

10 405 27 133 115 112 103 98 18 21 30 35

11 500 26 130 116 112 101 97 14 18 29 33

16.9 19.9 29.5 32.9

C1 C2 C3 C4 C1 C2 C3 C4

1 25 26.0 133 60.2 56.1 55.8 59.0 59.0 54.9 54.6 57.8

2 50 27.0 132 63.0 58.3 57.9 58.9 61.5 56.8 56.5 57.4

3 75 26.0 134 63.3 58.4 58.0 59.0 62.0 57.1 56.8 57.8

4 100 27.0 129 63.1 58.1 57.5 54.8 61.6 56.6 56.0 53.5

5 125 27.0 130 63.1 58.1 56.9 57.0 61.6 56.7 55.5 55.6

6 165 25.0 130 63.8 58.8 58.0 56.0 62.7 57.7 56.9 55.0

7 205 26.0 131 64.2 58.8 58.1 55.2 62.8 57.5 56.9 54.0

8 250 25.0 132 62.1 57.1 55.9 53.7 61.0 56.1 54.9 52.7

9 325 26.0 131 62.2 57.0 55.7 53.4 60.8 55.8 54.5 52.3

10 405 27.0 133 62.3 56.5 55.8 53.1 60.8 55.1 54.4 51.8

11 500 26.0 130 61.6 55.4 54.7 51.8 60.3 54.2 53.6 50.7

Control

Conduct

or (°C)

Connector Resistance (Measured)

Micro Ohms (μΩ)

Connector Resistance

Micro Ohms (μΩ)

Control

Conduct

or (°C)

Maximum Stability Factor 

Cycle

Number 

Measurement

Points

Ambient

(°C)

Measurement

Points

Cycle

Number 

Ambient

(°C)

Connector Temp (°C) Temperature Difference (°C)

1. The connector temperature cannot exceed the

control conductor temperature

Average Temperature Difference

3/14/09Connector1

Compression

2/1/09

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Heat Cycle Temperature and Resistance Graphs

1234

ANSI C119.4Connector1

0

20

40

60

80

100

120

140

160

25 50 75 100 125 165 205 250 325 405 500

   T  e  m  p  e  r  a   t  u  r  e   °   C

Cycles

Heat Cycle Temperature

C1 C2 C3 C4 Control Ambient

0.0

10.0

20.0

30.0

40.0

50.0

60.0

70.0

25 50 75 100 125 165 205 250 325 405 500

   R  e  s   i  s   t  a  n  c  e   (  u  o   h  m  s   )

Cycles

Heat Cycle Resistance

C1 C2 C3 c4

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Wire Type

Resistance

constants Class Method

 AL 0.0036 AA CCT

CU 0.004 A CCST

 ACSR 0.004 B

n/a C

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Type

Mechanical

Compression