bw industries : steel roof purlins
TRANSCRIPT
making steelwork
INDUSTRIES
Purlins
TECHNOLOGY
2BW Purlins TEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Introduction .................................................................................................... 3
Design and Certifi cation .................................................................... 4
Building Details ......................................................................................... 6
Purlins and Rails – Z Section ...................................................... 8
Purlins and Rails – Cee Section .......................................... 10
Eaves Beams – E Section ......................................................... 12
Purlin Systems ...................................................................................... 13
Sleeved System ........................................................................ 14
Butt System .................................................................................. 16
Lap System ................................................................................... 17
Heavy End Bay System .................................................... 18
Roof Variations ..................................................................................... 19
BW Cleats & Packer Plates ...................................................... 21
Purlin Ancillary Items & Accessories .............................. 22
Eaves Beam Ancillary Items & Accessories ............ 25
Side Rail Systems ............................................................................. 27
Sleeved System ........................................................................ 28
Butt System .................................................................................. 29
Horizontal Cladding System ........................................ 30
Side Rail Ancillary Items & Accessories ...................... 32
BW Cleats and Riveting .............................................................. 34
Door and Window Trimmer Cleats .................................. 35
Fire Restraint Wall System ........................................................ 36
Material Weights ................................................................................. 37
Literature ..................................................................................................... 38
Software and Detail Sheets ..................................................... 39
Fire Restraint Wall System Contents
About technologyThe material is steel, the technology is Surebuild. Lightweight, load bearing framework for all applications – industrial, commercial, modular and domestic. The Surebuild name refl ects the ongoing product development, independent testing and analysis, manufacturing speed and accuracy, and overall cost effectiveness.
Surebuild – solutions in steel
TECHNOLOGY
Surebuild is a registered Trademark of BW Industries Ltd.
3 BW PurlinsTEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System Introduction
The Company
BW Industries is a privately
owned company providing
steel components for the
construction, manufacturing and
agricultural sectors from our
13,175m2 production facility.
BW Industries are also suppliers
to the domestic market and
export to other countries
worldwide.
As a refl ection of our clear
commitment we have gained
a leading position in the steel
sections industry by our
insistence without compromise,
that all components are of
high quality and are accurately
manufactured whilst remaining
cost effective.
Since its establishment in 1974,
BW Industries are proud to have
an excellent reputation in the
construction and manufacturing
sectors, established through
continued commitment and an
unrivalled service level.
Quality
BW Industries has a Quality Assurance
System which is accredited to BS EN ISO 9001-2008 and that covers all aspects of our operations, and is CE approved.
Our excellent personal service backed up by commitment to quality ensures
that BW Industries achieve the highest
levels of customer satisfaction.
Sustainability
BW Industries are committed to
supporting and developing sustainability
throughout all its departments.
Steel is one of the most recycled materials used in the world. Use of recycled material does not compromise the quality of new steel produced by it.
By addressing key issues such as product design, CO2 emissions, recycling of waste materials and prudent use of all resources, BW Industries take responsibility for managing environmental issues.
Products
The wide range of products
supplied by BW Industries may
be split into the following areas:
n Purlins, Sheeting Rails and
Eaves Beams
n Mezzanine Floors
n Structural Walls and Framing
n Surebuild Structural Framing
n Offsite Modular Buildings
n Cold Formed Framed Buildings
n Grainwalling
n Laser Punching and Notching
This brochure relates
specifi cally to Purlins, Sheeting
Rails and Eaves Beams.
BW Industries Purlin Division carries out design and manufacture of light steel pre-galvanised steel purlins and sheeting rails.
BW standard sections range from 121mm to 341mm with thicknesses from 1.2mm to 3mm and the systems are available in Zed or Cee section profi les which are manufactured from pre-galvanised steel coil with a guaranteed yield strength of 450 N/mm2.
In addition we also offer bespoke
sections ranging from 50mm to
500mm with thicknesses from
0.5mm to 6mm, manufactured to
individual client’s requirements.
4BW Purlins TEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System Design and Certifi cation
Design Software
BW Industries have developed
software for the design of purlins,
eaves beams, sheeting rails and
mezzanine fl oor beams. This is
provided as an aid to designers and
specifi ers to allow selection of the
optimum section.
It has been developed following
extensive testing of sections
under the SCI (Steel Construction
Institute), which was undertaken
to accurately determine bending
capacities.
The software has been developed
by a chartered structural engineer
and has been independently
checked and verifi ed by the SCI.
Fully comprehensive technical
support is available from our design
team.
Detailing
BW Industries produce standard
detailing sheets which allow
detailers to order standard
sections and components.
The information on these sheets
is used to generate a CAM data
fi le which is then fed directly
into the manufacturing system.
Standard details are available
on a number of electronic
draughting packages such as
Autocad and Tekla.
BW Industries also have facilities
to produce detail drawings as
required for any project.
Non standard sections and
non standard hole sizes
and or punchings can be
accommodated on request.
Ordering and Manufacture
In order to facilitate the ordering
process, BW Industries have
a range of standard drawings
and detail sheets which can be
completed by the client. These
are then used to prepare an
acknowledgment, which itemises
precisely what is required. The
information on drawings and detail
sheets is programmed into a cam
data fi le which is transmitted
directly to the rolling of fabrication
plant.
Ancillary items are produced in
conjunction with the manufacture of
major components.
All major components are normally
ink jet printed to show what they
are and from which materials they
have been formed. This process
is so that there is a trail which
shows exactly what has been
manufactured.
5 BW PurlinsTEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System Design and Certifi cation contd
Design
All of BW Industries steel section
property information and load
tables have been independently
assessed and verifi ed under
the “SCI Assessed” Scheme
“Calculation of the member
resistances”. The section
properties are calculated in
accordance with BS-EN 1993-1-3
(Design of steel structures,, Part
1-3 General rules – Supplementary
rules for cold-formed members and
sheeting BSI 2006).
CE Marking
BW Industries Limited
“Factory Production Control” was
third party assessed against
EN 1090-1:2009+A1 2011, by SGS
UK. We achieved accreditation to
EXC2 and standard ISO 14731 and
ISO 3834.
This certifi cation covers the
following products: Steel
Structural Purlins, Mezzanine Steel
Channels, Fabricated Structural
Steel Assemblies and SureBUILD
Engineered Wall Panels.
Dispatch and Supply
BW Industries have a team of
experienced personnel who hand
pick the items for dispatch and
load these onto the vehicles that
have been arranged for onward
transportation.
Depending on the end users
requirements, specialist vehicles
with on board lifting equipment can
be arranged to facilitate off-loading
at the delivery address.
Certification
BW Industries have developed design software based on the methodology in the relevant European standards and extensive testing of their product range.
This information has been independently assessed and approved by the SCI who are an internationally recognized authority in the fi eld of light gauge steelwork design and construction.
BW Industries are pleased to display the SCI logo and to confi rm that their products have achieved SCI Assessed status with the appropriate certifi cation.
Photograph of Zed Purlin undergoing load testing in the John Payne Building Laboratory at Oxford Brookes University as witnessed and documented by the SCI (Steel Construction Institute)
6BW Purlins TEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System BW Apex Ties
Fire Restraint Wall System BW Rafter Stays
Fire Restraint Wall System BW Snaptite Anti-sag Tie BW Zed Section BW Diagonal Ties
Fire Restraint Wall System Building Details
page 22
page 22
page 33
page 24
page 8
7 BW PurlinsTEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
BW Cleat Details
BW Eaves BeamsFire Restraint Wall System BW Purlin Assembly Details
Fire Restraint Wall System BW Side Rail Supports
page 32
page 13page 12
page 21
8BW Purlins TEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System Purlins and Rails – Z Section
Range Gauges mm
Z121 1.3 , 1.4 , 1.5 , 1.6 , 1.8 , 2.0
Z141 1.3 , 1.4 , 1.5 , 1.6 , 1.8 , 2.0
Z151 1.3 , 1.4 , 1.5 , 1.6 , 1.8 , 2.0
Z171 1.3 , 1.4 , 1.5 , 1.6 , 1.8 , 2.0 , 2.3 , 2.5
Z201 1.4 , 1.5 , 1.6 , 1.8 , 2.0 , 2.3 , 2.5
Z231 1.5 , 1.6 , 1.8 , 2.0 , 2.3 , 2.5
Z261 1.6 , 1.8 , 2.0 , 2.3 , 2.5 , 2.9
Z301 2.0 , 2.3 , 2.5 , 2.9
Z341 2.3 , 2.5 , 2.7 , 3.0
Range Depthmm
Top Flange
mm
Top Lipmm
Bottom Flange
mm
Bottom Lipmm
Top Holemm
Bottom Holemm
Z121 121 56 17 51 19 44 42
Z141 141 56 17 51 19 44 42
Z151 151 56 17 51 19 44 42
Z171 171 67 17 62 19 44 42
Z201 201 67 17 62 19 44 42
Z231 231 78 17 71 19 44 42
Z261 261 82 17 74 19 44 42
Z301 301 92 19 84 21 44 42
Z341 341 102 21 94 23 44 42
All holes are 14mm diameter unless stated otherwise. All holes are punched in pairs on standard gauge lines.
n Designed in accordance with BS EN 1993-1-3
n Manufactured by cold roll forming of pre-hot dipped galvanized strip to BS EN 10346 with minimum tensile strength of 450 N/mm2 and Z275 coating
n Section ranges are referenced “Z” followed by three digits being the overall depth in mm
n Individual sections are referenced “Z” followed by fi ve digits the fi rst three being the overall depth in mm and the fi nal two being the gross material thickness in mm multiplied by 10 - eg: a 171mm deep, 1.5mm gauge purlin would be Z171/15
Product information required when ordering
purlin section size purlin overall length
Top Lip
Bottom Lip
Depth
Top Hole
Bottom Hole
Top Flange
Bottom Flange
Use the BW Building Wizard Software for accurate calculations
making steelwork
INDUSTRIES
A NEW INNOVATION FROM BW INDUSTRIES
Building Wizard Software
TECHNOLOGY
The software package facilitates cost effective design of purlins, side rails and mezzanine fl oor beams all in accordance with
current standards. An integral database allows for quick and accurate assessment of loadings including wind load and snow
load for all locations in the United Kingdom and Ireland. This all in one application enables production of detailed reports for
submission to any checking authority. See our website or contact our sales team to request the latest version.
Gauge
Toppp Lip
Bottom Lip
Depth
Top Hole
Bottom Hole
Top Flange
BottomFlange
Gauge
9 BW PurlinsTEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
SectionReference
Weightkg/m
Second Moment of Area Section Modulus Radius of GyrationMomentCapacity
Major Axiscm4
Minor Axiscm4
Major Axiscm3
Minor Axiscm3
Major Axiscm
Minor Axiscm
Major AxiskNm
Z12113 2.59 74.01 23.05 12.07 4.24 4.81 2.68 5.03
Z12114 2.78 79.39 24.66 12.94 4.54 4.80 2.67 5.72
Z12115 2.97 84.70 26.23 13.81 4.83 4.79 2.67 6.40
Z12116 3.16 89.93 27.78 14.66 5.12 4.78 2.66 7.08
Z12118 3.53 100.20 30.77 16.34 5.68 4.77 2.64 8.40
Z12120 3.89 110.18 33.64 17.97 6.22 4.75 2.62 9.68
Z14113 2.79 105.74 23.12 14.81 4.24 5.53 2.59 6.17
Z14114 3.00 113.48 24.73 15.90 4.54 5.52 2.58 7.02
Z14115 3.20 121.13 26.32 16.97 4.84 5.51 2.57 7.87
Z14116 3.41 128.69 27.87 18.03 5.13 5.51 2.56 8.70
Z14118 3.81 143.52 30.89 20.11 5.70 5.49 2.55 10.33
Z14120 4.21 157.99 33.79 22.13 6.24 5.47 2.53 11.93
Z15113 2.89 124.17 23.14 16.25 4.25 5.89 2.54 6.77
Z15114 3.11 133.29 24.76 17.45 4.55 5.88 2.53 7.71
Z15115 3.32 142.31 26.35 18.63 4.84 5.87 2.53 8.63
Z15116 3.53 151.22 27.91 19.79 5.13 5.86 2.52 9.55
Z15118 3.95 168.72 30.94 22.08 5.70 5.84 2.50 11.35
Z15120 4.36 185.81 33.85 24.32 6.25 5.83 2.49 13.11
Z17113 3.32 186.23 37.64 21.56 5.75 6.73 3.03 7.54
Z17114 3.57 200.06 40.33 23.16 6.16 6.72 3.02 8.79
Z17115 3.82 213.74 42.97 24.75 6.57 6.71 3.01 10.04
Z17116 4.06 227.29 45.57 26.31 6.97 6.70 3.00 11.27
Z17118 4.54 253.96 50.64 29.40 7.76 6.69 2.99 13.69
Z17120 5.02 280.09 55.54 32.43 8.52 6.67 2.97 16.07
Z17123 5.73 318.27 62.59 36.85 9.63 6.65 2.95 19.55
Z17125 6.20 343.04 67.09 39.71 10.33 6.63 2.93 21.81
Z20114 3.90 292.20 40.43 28.81 6.17 7.77 2.89 10.94
Z20115 4.17 312.31 43.09 30.79 6.58 7.76 2.88 12.49
Z20116 4.44 332.25 45.70 32.76 6.98 7.76 2.88 14.03
Z20118 4.97 371.56 50.81 36.63 7.78 7.74 2.86 17.06
Z20120 5.50 410.14 55.75 40.44 8.55 7.72 2.85 20.04
Z20123 6.28 466.64 62.86 46.01 9.66 7.69 2.82 24.41
Z20125 6.79 503.41 67.41 49.63 10.37 7.68 2.81 27.25
Z23115 4.76 472.25 63.17 40.37 8.30 8.94 3.27 14.03
Z23116 5.06 502.66 67.06 42.97 8.82 8.93 3.26 16.07
Z23118 5.67 562.75 74.68 48.10 9.84 8.91 3.25 20.09
Z23120 6.28 621.87 82.09 53.16 10.83 8.89 3.23 24.05
Z23123 7.18 708.72 92.81 60.58 12.27 8.87 3.21 29.87
Z23125 7.77 765.42 99.70 65.43 13.19 8.85 3.19 33.68
Z26116 5.53 689.05 75.94 52.07 9.51 10.01 3.32 18.45
Z26118 6.20 771.92 84.63 58.34 10.61 9.99 3.31 23.35
Z26120 6.86 853.56 93.09 64.51 11.68 9.97 3.29 28.17
Z26123 7.85 973.74 105.36 73.59 13.25 9.94 3.27 35.29
Z26125 8.50 1052.34 113.26 79.53 14.26 9.92 3.26 39.94
Z26129 9.78 1205.94 128.40 91.13 16.21 9.89 3.23 49.04
Z30120 7.87 1299.79 134.69 85.32 15.02 11.49 3.70 33.92
Z30123 9.00 1484.83 152.78 97.47 17.06 11.46 3.68 43.42
Z30125 9.75 1606.17 164.48 105.43 18.39 11.45 3.66 49.65
Z30129 11.24 1844.04 187.04 121.05 20.96 11.41 3.63 61.87
Z34123 10.16 2149.05 212.63 124.69 21.36 12.99 4.08 51.30
Z34125 11.01 2326.33 229.18 134.98 23.04 12.97 4.07 59.34
Z34127 11.86 2501.54 245.38 145.14 24.70 12.95 4.06 67.29
Z34130 13.12 2760.50 269.04 160.16 27.12 12.92 4.03 79.05
10BW Purlins TEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System Purlins and Rails – Cee Section
Range Gauges mm
C121 1.3 , 1.4 , 1.5 , 1.6 , 1.8 , 2.0
C141 1.3 , 1.4 , 1.5 , 1.6 , 1.8 , 2.0
C151 1.3 , 1.4 , 1.5 , 1.6 , 1.8 , 2.0
C171 1.3 , 1.4 , 1.5 , 1.6 , 1.8 , 2.0 , 2.3 , 2.5
C201 1.4 , 1.5 , 1.6 , 1.8 , 2.0 , 2.3 , 2.5
C231 1.5 , 1.6 , 1.8 , 2.0 , 2.3 , 2.5
C261 1.6 , 1.8 , 2.0 , 2.3 , 2.5 , 2.9
C301 2.0 , 2.3 , 2.5 , 2.9
C341 2.3 , 2.5 , 2.7 , 3.0
Range Depthmm
Flangemm
Lipmm
Holemm
C121 121 54 17 43
C141 141 54 17 43
C151 151 54 17 43
C171 171 66 17 43
C201 201 66 17 43
C231 231 75 17 43
C261 261 79 17 43
C301 301 89 19 43
C341 341 99 21 43
All holes are 14mm diameter unless stated otherwise. All holes are punched in pairs on standard gauge lines.
n Designed in accordance with BS EN 1993-1-3
n Manufactured by cold roll forming of pre-hot dipped galvanized strip to BS EN 10346 with minimum tensile strength of 450 N/mm2 and Z275 coating
n Section ranges are referenced “C” followed by three digits being the overall depth in mm
n Individual sections are referenced “C” followed by fi ve digits the fi rst three being the overall depth in mm and the fi nal two being the gross material thickness in mm multiplied by 10 - eg: a 171mm deep, 1.5mm gauge purlin would be C171/15
Product information required when ordering
purlin section size purlin overall length
Use the BW Building Wizard Software for accurate calculations
Depth
Lip
Lip
Gauge
Flange
Hole
Hole
making steelwork
INDUSTRIES
A NEW INNOVATION FROM BW INDUSTRIES
Building Wizard Software
TECHNOLOGY
The software package facilitates cost effective design of purlins, side rails and mezzanine fl oor beams all in accordance with
current standards. An integral database allows for quick and accurate assessment of loadings including wind load and snow
load for all locations in the United Kingdom and Ireland. This all in one application enables production of detailed reports for
submission to any checking authority. See our website or contact our sales team to request the latest version.
11 BW PurlinsTEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
SectionReference
Weightkg/m
Second Moment of Area Section Modulus Radius of GyrationMomentCapacity
Major Axiscm4
Minor Axiscm4
Major Axiscm3
Minor Axiscm3
Major Axiscm
Minor Axiscm
Major AxiskNm
C12113 2.58 74.01 13.36 12.23 3.72 4.82 2.05 5.25
C12114 2.77 79.39 14.30 13.12 3.98 4.81 2.04 5.95
C12115 2.96 84.70 15.22 14.00 4.24 4.80 2.03 6.64
C12116 3.14 89.94 16.12 14.87 4.49 4.79 2.03 7.32
C12118 3.51 100.20 17.87 16.56 4.98 4.78 2.02 8.66
C12120 3.88 110.18 19.56 18.21 5.45 4.76 2.01 9.96
C14113 2.78 105.67 14.08 14.99 3.79 5.54 2.02 6.43
C14114 2.99 113.41 15.08 16.09 4.06 5.53 2.02 7.29
C14115 3.19 121.05 16.05 17.17 4.32 5.52 2.01 8.14
C14116 3.39 128.60 17.01 18.24 4.58 5.51 2.01 8.98
C14118 3.80 143.42 18.87 20.34 5.08 5.50 1.99 10.63
C14120 4.19 157.87 20.66 22.39 5.57 5.48 1.98 12.24
C15113 2.88 124.06 14.41 16.43 3.82 5.90 2.01 7.05
C15114 3.10 133.17 15.43 17.64 4.09 5.89 2.00 7.99
C15115 3.31 142.18 16.42 18.83 4.36 5.88 2.00 8.93
C15116 3.52 151.08 17.40 20.01 4.62 5.87 1.99 9.85
C15118 3.94 168.56 19.31 22.33 5.12 5.85 1.98 11.67
C15120 4.35 185.63 21.15 24.59 5.61 5.84 1.97 13.44
C17113 3.33 187.81 24.25 21.97 5.23 6.75 2.42 7.81
C17114 3.58 201.75 25.99 23.60 5.61 6.74 2.42 9.09
C17115 3.83 215.56 27.71 25.21 5.98 6.73 2.41 10.36
C17116 4.07 229.22 29.40 26.81 6.34 6.72 2.41 11.61
C17118 4.56 256.13 32.70 29.96 7.06 6.71 2.40 14.08
C17120 5.04 282.49 35.90 33.04 7.75 6.69 2.38 16.51
C17123 5.75 321.00 40.52 37.54 8.75 6.66 2.37 20.05
C17125 6.22 346.00 43.47 40.47 9.39 6.65 2.36 22.35
C20114 3.91 294.41 27.36 29.29 5.71 7.79 2.38 11.29
C20115 4.18 314.69 29.17 31.31 6.09 7.78 2.37 12.86
C20116 4.45 334.77 30.96 33.31 6.46 7.77 2.36 14.43
C20118 4.98 374.39 34.45 37.25 7.19 7.76 2.35 17.51
C20120 5.51 413.27 37.84 41.12 7.90 7.74 2.34 20.54
C20123 6.29 470.23 42.73 46.79 8.93 7.71 2.32 24.98
C20125 6.81 507.29 45.87 50.48 9.59 7.69 2.31 27.88
C23115 4.75 471.52 41.54 40.82 7.53 8.94 2.65 14.84
C23116 5.05 501.88 44.12 43.45 7.99 8.93 2.65 16.89
C23118 5.66 561.86 49.17 48.65 8.91 8.92 2.64 20.96
C23120 6.26 620.87 54.09 53.75 9.80 8.90 2.63 24.96
C23123 7.16 707.56 61.22 61.26 11.10 8.87 2.61 30.83
C23125 7.75 764.15 65.81 66.16 11.94 8.85 2.60 34.67
C26116 5.53 690.54 51.97 52.92 8.78 10.02 2.75 19.53
C26118 6.20 773.59 57.96 59.28 9.80 10.00 2.74 24.50
C26120 6.86 855.41 63.80 65.55 10.79 9.98 2.73 29.40
C26123 7.85 975.84 72.28 74.78 12.23 9.95 2.71 36.62
C26125 8.50 1054.61 77.76 80.81 13.16 9.93 2.70 41.34
C26129 9.78 1208.52 88.29 92.61 14.95 9.90 2.68 50.58
C30120 7.80 1288.47 89.43 85.61 13.25 11.49 3.03 35.04
C30123 8.93 1471.76 101.51 97.79 15.04 11.46 3.01 44.56
C30125 9.75 1609.07 113.51 106.92 16.96 11.46 3.04 51.35
C30129 11.24 1847.36 129.25 122.75 19.32 11.42 3.02 63.74
C34123 10.16 2152.39 147.22 126.24 19.69 13.00 3.40 53.23
C34125 11.01 2329.94 158.77 136.65 21.24 12.98 3.39 61.36
C34127 11.86 2505.42 170.10 146.95 22.76 12.96 3.38 69.40
C34130 13.12 2764.77 186.66 162.16 24.98 12.93 3.36 81.29
12BW Purlins TEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System Eaves Beams – E Section
Range Gauges mm
E195 2.0, 2.4, 3.0
E235 2.0, 2.4, 3.0
E300 2.0, 2.4, 3.0
E360 2.0, 2.4, 3.0
Range Depthmm
Flangemm
Lipmm
Holesmm
E195 195 90 20 65
E235 235 90 20 105
E300 300 90 20 170
E360 360 90 20 230
Depth Holes
Flange
Angle of Top Flange
from 0 to 20 degrees
Gauge
Lip
Lip
All holes are 14mm diameter unless stated otherwise. Web holes can be counter formed or plain.Packer plates can be supplied.
*Indented web Eaves Beams can be supplied on request (a maximum length applies).
SectionReference
Weightkg/m
Second Moment of Area Section Modulus Radius of GyrationMomentCapacity
Major Axiscm4
Minor Axiscm4
Major Axiscm3
Minor Axiscm3
Major Axiscm
Minor Axiscm
Major AxiskNm
19520 6.26 478.52 84.57 49.08 13.69 7.81 3.28 19.89
19524 7.46 567.16 99.63 58.17 16.14 7.78 3.26 27.06
19530 9.21 694.53 120.88 71.23 19.58 7.73 3.22 37.38
23520 6.89 736.90 89.97 62.71 14.02 9.24 3.23 25.42
23524 8.21 874.75 106.07 74.45 16.53 9.21 3.21 34.64
23530 10.15 1073.74 128.84 91.38 20.08 9.16 3.17 47.95
30020 7.91 1307.16 97.00 87.14 14.40 11.49 3.13 35.32
30024 9.44 1554.59 114.45 103.64 17.00 11.45 3.11 48.22
30030 11.68 1913.67 139.20 127.58 20.70 11.40 3.07 66.94
36020 8.85 2019.15 102.10 112.18 14.67 13.50 3.04 45.47
36024 10.57 2404.43 120.54 133.58 17.33 13.46 3.01 62.15
36030 13.09 2965.60 146.74 164.76 21.11 13.40 2.98 86.45
Use the BW Building Wizard Software for accurate calculations
making steelwork
INDUSTRIES
A NEW INNOVATION FROM BW INDUSTRIES
Building Wizard Software
TECHNOLOGY
The software package facilitates cost effective design of purlins, side rails and mezzanine fl oor beams all in accordance with
current standards. An integral database allows for quick and accurate assessment of loadings including wind load and snow
load for all locations in the United Kingdom and Ireland. This all in one application enables production of detailed reports for
submission to any checking authority. See our website or contact our sales team to request the latest version.
n Designed in accordance with BS EN 1993-1-3
n Manufactured by cold roll forming of pre-hot dipped galvanized strip to BS EN 10346 with minimum tensile strength of 450 N/mm2 and Z275 coating
n Section ranges are referenced “E” followed by three digits being the overall depth in mm
n Individual sections are referenced “E” followed by fi ve digits the fi rst three being the overall depth in mm and the fi nal two being the gross material thickness in mm multiplied by 10 - eg: a 195mm deep, 2.0mm gauge eaves beam would be E195/20
13 BW PurlinsTEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System Purlin Systems
Sleeved PAGE 14
Lap PAGE 17
Butt PAGE 16
Heavy End Bay PAGE 18
BW Industries produce four types of Purlin Systems, Sleeved, Butt, Lap and Heavy End Bay – these are detailed over the next few pages
14BW Purlins TEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System Purlins Sleeved System
Single Span
The sleeved purlin system is suitable for buildings with two or more bays and utilises single span length purlins with sleeves. The sleeves are formed from the same section as the purlins but are installed inverted.
The sleeves, which achieve a high degree of continuity over the purlin supports are fi tted at all penultimate rafter connections and staggered on all internal bays, allow economy of purlin section selection.
The system can be used for single span purlins and for double span purlins.
Double Span
15 BW PurlinsTEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System Sleeved System contd
Range Depthmm
Top Flange
mm
Top Lipmm
Bottom Flange
mm
Bottom Lipmm
Hole Ctrs.
mm
Lengthmm
Z121 121 51 19 56 17 220 574
Z141 141 51 19 56 17 240 614
Z151 151 51 19 56 17 265 664
Z171 171 62 19 67 17 290 714
Z201 201 62 19 67 17 350 834
Z231 231 71 19 78 17 410 954
Z261 261 74 19 82 17 460 1054
Z301 301 84 21 92 19 600 1334
Z341 341 94 23 102 21 750 1634
Product information required when ordering
purlin section size purlin overall length
number of sleeves
All holes are 14mm diameter unless stated otherwise. All holes are punched in pairs on standard gauge lines.
BW ‘Z’ Section Sleeves
All holes are 14mm diameter unless stated otherwise. All holes are punched in pairs on standard gauge lines.*Cee Sleeves wrap around rail.
Product information required when ordering
side rail section size side rail overall length
Range Depthmm
Flangemm
Gaugemm
Holemm
Hole Ctrs.
mm
Lengthmm
C121 125 54 2.0 45 220 574
C141 145 54 2.0 45 240 614
C151 155 54 2.0 45 265 664
C171 176 66 2.5 46 290 714
C201 206 66 2.5 46 350 834
C231 236 75 2.5 46 410 954
C261 267 79 2.9 47 460 1054
C301 307 89 2.9 47 600 1334
C341 347 99 3.0 47 750 1634
BW ‘Cee’ Section Sleeves
Holes for purlin ties at mid-span or one third and two thirds span points.Holes for purlin ties are 18mm diameter.
BW ‘Z’ Section Standard Hole Details Sleeved
16BW Purlins TEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Product information required when ordering
purlin section size purlin overall length
Purlins Butt System
Holes for purlin ties at mid-span or one third and two thirds span points.Length of purlin is span less 6mm.Holes for purlin ties are 18mm diameter.
Holes for purlin ties at mid-span or one third and two thirds span points.Length of left hand span plus length of right hand span less 6mm.Holes for purlin ties are 18mm diameter.
BW “Z” Section Standard Hole Details Non-continuous
BW “Z” Section Standard Hole Details Double Spanning Butt-jointed
Fire Restraint Wall System Butt System
The butted purlin system is suitable for all building types but is primarily used in single span applications.
It is the simplest purlin system and can be used in inset and oversail confi gurations.
Non standard end confi gurations can be accommodated as required.
All holes are 14mm diameter unless stated otherwise. All holes are punched in pairs on standard gauge lines.Use the
BW Building Wizard Software for accurate calculations
making steelwork
INDUSTRIES
A NEW INNOVATION FROM BW INDUSTRIES
Building Wizard Software
TECHNOLOGY
The software package facilitates cost effective design of purlins, side rails and mezzanine fl oor beams all in accordance with
current standards. An integral database allows for quick and accurate assessment of loadings including wind load and snow
load for all locations in the United Kingdom and Ireland. This all in one application enables production of detailed reports for
submission to any checking authority. See our website or contact our sales team to request the latest version.
17 BW PurlinsTEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Purlins Lap System
The lap system is a further variation of the sleeved system which is suitable for buildings with fi ve or more bays. Extended single span purlins are alternatively inverted and overlapped with each other.
The lapped section has the benefi t of achieving a high degree of continuity over the purlin supports thus allowing economic section selection.
The avoidance of sleeves means that there are fewer system components leading to reduced site erection time.
Penultimate Bay Purlin
End Bay Purlin Inner Bay Purlin
Range Centres End Centres
Z121 420 630
Z141 460 690
Z151 470 705
Z171 500 750
Z201 560 840
Z231 640 960
Z261 740 1110
Z301 860 1290
Z341 1020 1530
The lapped system is only suitable for Zed purlin sections
All holes are 14mm diameter unless stated otherwise. All holes are punched in pairs on standard gauge lines.
Hole centres to end bay purlins are “End Centres” as shown in the table below.
Hole centres to left hand end of penultimate bay purlins are “End Centres” , holes to right hand end of penultimate bay purlins are “Centres” as shown in the table below.
Hole centres to inner bay purlins are “Centres” as shown in the table below
Fire Restraint Wall System Lap System
Product information required when ordering
purlin section size purlin overall length
18BW Purlins TEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Product information required when ordering
purlin centre span hole centres
number of sleeves
BW ‘Z’ Section Standard Hole Details
Fire Restraint Wall System Heavy End Bay System
Purlins Heavy End Bay System
The heavy end bay system is a variation of the sleeved system which is suitable for buildings with fi ve or more bays.
Heavier gauge sections are fi tted to the end bays with corresponding heavy gauge sleeves to all penultimate rafter connections.
Inner bay purlins are of lighter gauge as are the inner bay sleeves which are fi tted at every connection.
The system can be used with double span inner bay purlins with fewer inner sleeves.
All holes are 14mm diameter unless stated otherwise. All holes are punched in pairs on standard gauge lines.
Range Depthmm
Top Flange
mm
Top Lipmm
Bottom Flange
mm
Bottom Lipmm
Hole Ctrs.
mm
Lengthmm
Z121 121 51 19 56 17 270 674
Z141 141 51 19 56 17 290 714
Z151 151 51 19 56 17 315 764
Z171 171 62 19 67 17 340 814
Z201 201 62 19 67 17 400 934
Z231 231 71 19 78 17 460 1054
Z261 261 74 19 82 17 510 1154
Z301 301 84 21 92 19 650 1434
Z341 341 94 23 102 21 800 1734
BW ‘Z’ Section Heavy End Bay Sleeves
Holes for purlin ties at mid-span or one third and two thirds span points.Holes for purlin ties are 18mm diameter.
19 BW PurlinsTEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System Roof Variations
Monopitch Roof
Tiled/Mansard Roof
For monopitch and other roofs where there is no restraint to the ridge purlin via apex ties an equivalent anchor must be used (ie threaded bar). This may take the form of a simple tie to a substantial ridge beam or alternatively by a combination of struts and diagonal bracing between the top two purlins.
Restraints should be used at mid-span for purlin spans greater than 3.5m and at third points of span for purlin spans greater than 7.5m.
For long roof slopes additional diagonal bracing may be required depending on sheeting.
These types of roof covering may cause bending about both axes of the roof purlins due to their weight. In order to provide adequate restraint roof ties should be used in lieu of anti sag ties. The ridge purlins should be tied using a rigid apex strut. Diagonal bracing wires are required between the top two purlins. Additional diagonal bracing will be required for every 6m length of roof slope.
The struts should be arranged such that the maximum unrestrained purlin length is restricted to 2m.
The timber rafters should be joined across the apex or be fi xed to a ridge board.
Use the BW Building Wizard Software for accurate calculations
20BW Purlins TEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System Roof Variations contd
Non-restraining Cladding to Roof
Steep Roof
Many modern cladding systems do not provide adequate lateral restraint to the top fl ange of the purlins. In this situation it is necessary to replace the standard anti-sag ties with angle strut braces.
The struts should be arranged such that the maximum unrestrained purlin length is restricted to 2m.
For roof pitches greater than 25° diagonal bracing should always be provided.
These diagonal wires used in conjunction with angle strut sag bars allow for bending about both axes of the purlin.
Rigid apex ties are also required.
making steelwork
INDUSTRIES
A NEW INNOVATION FROM BW INDUSTRIES
Building Wizard Software
TECHNOLOGY
The software package facilitates cost effective design of purlins, side rails and mezzanine fl oor beams all in accordance with
current standards. An integral database allows for quick and accurate assessment of loadings including wind load and snow
load for all locations in the United Kingdom and Ireland. This all in one application enables production of detailed reports for
submission to any checking authority. See our website or contact our sales team to request the latest version.
21 BW PurlinsTEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System BW Cleats & Packer Plates
BW Cleats – Bolt-on-type
BW offer a range of standard cleats for attaching the purlin to the main steelwork
BW Cleats – Bolt-on-type with stiffener
Range Amm
Bmm
Cmm
Dmm
Tmm
Z121 110 25 35 50 6
Z141 130 25 55 50 6
Z151 140 25 65 50 6
Z171 160 25 85 50 6
Z201 190 25 115 50 6
All holes are 14mm diameter. Finish: galvanised or primer paint.
All dimensions in millimetres
Alternative bolt on type cleats can be supplied in either Flat Plate Form or Angle (excluding bottom fl ange holes).
Type Amm
Bmm
Cmm
Dmm
Tmm
Z231 220 25 145 50 6
Z261 250 25 175 50 6
Z301 290 25 215 50 8
Z341 330 25 255 50 8
All holes are 14mm diameter. Finish: galvanised or primer paint.
All dimensions in millimetres
Alternative weld on cleats can be supplied without baseplate.
Packer PlatesFinish: galvanised or primer paint. All dimensions in millimetres
Rail Packers
RailType
Gauge Lines*
141 55
151 6565
171 85
201 115
231 145
261 175
301 215
341 255
Rail and Eaves Beam Packer 6mm thick, 36 diameter holes
*used to accept counter formed holes
30
30
30
30
60
PJR Packer 6mm thick, 36 diameter holes
*used when side rail supports are at 3rd points
PJR Packers
RailType
Gauge Lines*
141 55
151 65
171 85
201 115
231 145
261 175
301 215
341 255
30
30
30
701
00
30
30
30
30
60
DTW Packer6mm thick, 36 diameter hole
45
45
SRS Packer6mm thick, 36 diameter hole
65 65
130 130
30
30 303070
A
A
B
B
C
C
DD
T T
35
30 30
Eaves Beam Packers
Range Hole Centres*
ALL 70
22BW Purlins TEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
NOTE: When ordering ancillary items, please ensure the correct production details are given for each item. It is our intent to avoid any unnecessary delay or error, which misleading information may cause.
n In some cases Anti-sag Ties are not required for roof pitches above 4 degrees. This can require that temporary props/bars are used until the sheeting is fi xed. The maximum spans without ties are:
Z141, Z151, Z171, Z201 .......................................... up to 6.1mZ231 ............................................................................ up to 7.1mZ261 ............................................................................. up to 7.6mZ301, Z341 ................................................................. up to 8.1m
Detail of BW Snaptite
Anti-sag Tie when fi xed
Anti-sag Tie for 18mm dia
purlin holes
BW ‘Snaptite’ Purlin Anti-sag Ties
Product information required when ordering
purlin centre dimension only
Roof pitch 4º to 10ºFix ‘Snaptite’ Anti-sag Ties top hole to bottom hole to prevent purlin from rolling forwards
Roof pitch above 10ºFix ‘Snaptite’ Anti-sag Ties bottom hole to top hole to prevent purlin from rolling backwards
Fire Restraint Wall System Purlin Ancillary Items & Accessories
n BW ‘Snaptite’ Ties also prevent the purlin from ‘rotating’ during installation whilst assisting with restraining the bottom fl ange against wind uplift. The rigidity of the purlin is greatly enhanced once the roof sheeting is installed
n BW ‘Snaptite’ Anti-sag Ties should be fi tted when a purlin span is in excess of 4.6m so that the laterally unsupported length does not exceed 3.8m. For Z301 & Z341 Purlins use ‘sheeting rail’ type angle braces (as diagram) above.
Product information required when ordering
purlin to apex dimension and roof pitch
Apex Ties are used to offer rigid restraint on pitched roofs. Used in conjunction with anti-sag ties to give perpendicular support to the purlins.
Apex Ties connect the two uppermost purlins across the ridge and are usually 12mm screwed rod.
Apex Ties are cranked at centre point. M12 threaded Rod BZP with M12 Nuts & M12 Flat Washers. 14mm diameter holes required in purlins to take these ties.
Apex Ties
23 BW PurlinsTEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System Purlin Ancillary Items & Accessories contd
Product information required when ordering
purlin centre dimension top purlin type
bottom purlin type
Roof Ties45 x 45 Angle 2mm Galvanised with 2 No. End Brackets. 14mm dia holes required in purlins to take these ties.
Hole centres required to take these ties
Purlin Ref 141 151 171 201 231 261 301 341
Hole Centres 56 66 86 116 146 176 216 256
All dimensions in millimetres
The above Roof Ties should be used for pitches below 4º and purlin spacing exceeding 2.5m. These can also be used instead of Eaves Ties.
Where the roof slope is longer than 18m we would recommend the use of the Roof Ties c/w the diagonal tie system within the roof slope.
Apex Roof Ties
Apex roof ties are used in conjunction with above roof ties.
Material: 45x45x2mm angle with 2 no. end brackets.
14mm dia holes required in purlins to take these ties.
Diagonal Ties
Product information required when ordering
roof pitch apex dimensions purlin type
Product information required when ordering
purlin centre span hole centres
For use with the above Roof Ties.
5mm diameter Galvanised Wire Rope with 2 No. 40 x 8mm Flat Bar End Brackets.
14mm dia holes required in purlins to take these wires.
24BW Purlins TEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System Purlin Ancillary Items & Accessories contd
To securely fi x the purlin to the main steelwork frame, stays are used, fi xed as shown by 2 pre-punched 14mm diameter holes.
Detail consists of: L x 45 x 45 x 2 Galv. Steel
Cleader Rail Available in 2 sizes. Both supplied from stock in 6 metre plain Unpunched lengths.
Small45x45mm Angle 2mm Galvanised for use where purlin centres are up to 1.8m
Large100x100mm Angle 2mm Galvanised for use where purlin centres are over 1.8m
BW Cleader rail is fi xed to the end of the purlins to carry vertical cladding. A 6mm gap is recommended for joints in the Cleader Rail. A Jointing Cleat to be used where required – not supplied by BW (Size suggested 70x60x3mm 50mm long) or simply overlap by approx 28mm.
*Non-standard cleader can be supplied on request (c/w holes if required) *
Product information required when ordering
size of cleader required
Product information required when ordering
hole centre dimension
Rafter/Stanchion Stays
Use the BW Building Wizard Software for accurate calculations
making steelwork
INDUSTRIES
A NEW INNOVATION FROM BW INDUSTRIES
Building Wizard Software
TECHNOLOGY
The software package facilitates cost effective design of purlins, side rails and mezzanine fl oor beams all in accordance with
current standards. An integral database allows for quick and accurate assessment of loadings including wind load and snow
load for all locations in the United Kingdom and Ireland. This all in one application enables production of detailed reports for
submission to any checking authority. See our website or contact our sales team to request the latest version.
25 BW PurlinsTEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System Eaves Beam Ancillary Items & Accessories
Eaves Beam Cleat
Eaves Beam Cleat is used for the main stanchion connection to eaves beam.
Eaves Beam Cleat Stiffening Bracket
Eaves Beam Stiffening Brackets are bolted inside the Eaves Beam to offer a fi xing point for the Eaves Tie Fixing Bracket.
6mm mild steel plate, hot dip galvanised after manufacture, pre-punched with 4 No. 14mm diameter holes.
Product information required when ordering
length eaves beam type
Product information required when ordering
eaves beam type
Welding position of Eaves Beam Cleat to Stanchion
Fixing position of Eaves Beam Cleat to Stanchion
26BW Purlins TEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System Eaves Beam Ancillary Items & Accessories contd
BW Eaves Tie with End Brackets
BW Eaves tie with end brackets connects the Eaves Beam to the Bottom Purlin.
Comprising:
45x45x2mm galvanised angle with end brackets factory fi tted to preset angle.
Eaves Beam and Bottom Purlin punched at 14mm diameter to accept Eaves Ties.
6mm mild steel hot dip galvanised. Can be fi xed to Eaves Beam through web or fl ange dependant on angle of Eaves Tie.
Product information required when ordering
eaves beam type purlin pitch
End Bracket Use the BW Building Wizard Software for accurate calculations
making steelwork
INDUSTRIES
A NEW INNOVATION FROM BW INDUSTRIES
Building Wizard Software
TECHNOLOGY
The software package facilitates cost effective design of purlins, side rails and mezzanine fl oor beams all in accordance with
current standards. An integral database allows for quick and accurate assessment of loadings including wind load and snow
load for all locations in the United Kingdom and Ireland. This all in one application enables production of detailed reports for
submission to any checking authority. See our website or contact our sales team to request the latest version.
27 BW PurlinsTEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System Side Rail Systems
Sleeved PAGE 28 Butt PAGE 29
BW Industries produce three types of Side Rail Systems, Sleeved, Butt and Horizontal– these are detailed over the next few pages
Horizontal Cladding PAGE 30
28BW Purlins TEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
BW ‘Cee’ Section Sleeves
Side Rails Sleeved System
The sleeved side rail system is suitable for buildings with two or more bays and utilizes single span length side rails with sleeves. The sleeves are formed from plain channel section ie without lips.
The sleeves, which achieve a high degree of continuity over the side rail supports are fi tted at all penultimate column connections and staggered on internal bays, allow economy of side rail
section selection.
The system can be used for single span side rails and for double span side rails.
Sides rails can be supplied in Zeds also
Holes for side rail struts at mid-span or one third and two thirds span points.
BW ‘C’ Section Standard Hole Details
Sleeved System
Use the BW Building Wizard Software for accurate calculations
All holes are 14mm diameter unless stated otherwise. All holes are punched in pairs on standard gauge lines.
Product information required when ordering
side rail section size side rail overall length
Range Depthmm
Flangemm
Gaugemm
Holemm
Hole Ctrs.
mm
Lengthmm
C121 125 54 2.0 45 220 574
C141 145 54 2.0 45 240 614
C151 155 54 2.0 45 265 664
C171 176 66 2.5 46 290 714
C201 206 66 2.5 46 350 834
C231 236 75 2.5 46 410 954
C261 267 79 2.9 47 460 1054
C301 307 89 2.9 47 600 1334
C341 347 99 3.0 47 750 1634
29 BW PurlinsTEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System Butt System
Side Rails Butt System
The butted side rail system is suitable for all building types but is primarily used in single span applications.
It is the simplest side rail system and can be used in inset and oversail confi gurations.
Non-standard end confi gurations can be accommodated as required.
Holes for side rail struts at mid-span or one third and two thirds span points.
Length of side rail is span less 6mm.
Holes for side rail struts at mid-span or one third and two thirds span points.
Length of side rail is span less 6mm.
BW ‘C’ Section Standard Hole Details Non-continuous
BW ‘C’ Section Standard Hole Details Double Spanning Butt-jointed
Use the BW Building Wizard Software for accurate calculations
making steelwork
INDUSTRIES
A NEW INNOVATION FROM BW INDUSTRIES
Building Wizard Software
TECHNOLOGY
The software package facilitates cost effective design of purlins, side rails and mezzanine fl oor beams all in accordance with
current standards. An integral database allows for quick and accurate assessment of loadings including wind load and snow
load for all locations in the United Kingdom and Ireland. This all in one application enables production of detailed reports for
submission to any checking authority. See our website or contact our sales team to request the latest version.
30BW Purlins TEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Product information required when ordering
panel joint rail overall length cleat protrusion
Fire Restraint Wall System Horizontal Cladding System
Panel Joint Rail
Panel Joint rails are used to provide support for horizontally spanning cladding systems.
The rails have a large fi xing face to accommodate the ends of two panels at joint positions.
Rails are fi xed at the top and bottom via cleats which are bolted to the sheeting rails.
Panel Joint Rail Cee Section
Range Depthmm
Top Flange
mm
Top Lipmm
Bottom Flange
mm
Bottom Lipmm
Holesmm
PJR140 140 95 17 95 17 35
Range Depthmm
PJR140 1.6, 2.0Holes
Depth
Flange
Flange
Lip
Lip
Panel Joint Rail G Section
Range Depthmm
Top Flange
mm
Top Lipmm
Bottom Flange
mm
Bottom Lipmm
Holesmm
G140 140 105 15 45 15 35
Range Depthmm
G140 1.6, 2.0Holes
Depth
Flange
Flange
Lip
Lip
140
105
15 15
45
31 BW PurlinsTEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Standard Cleat Details
Panel joint rails are formed from 1.6mm thick material for rail centres up to 2m for rail centres over 2m use 2mm thick panel joint rails.
Detail for ‘C’ Section Sheeting Rails
Detail for ‘Z’ Section Sheeting Rails
Cleats can be supplied loose, or riveted to the panel joint rails (both Cee and G sections) using 6.5 hurlock rivets (see page 34 for fi xing details)
non-standard cleats can be manufactured to clients specifi cation
There is an allowance of 10mm clearance above and below panel joint rail between sheeting rails.
Fire Restraint Wall System Horizontal Cladding System contd
Panel joint rails can be used in lieu of side rail supports where appropriate.
Product information required when ordering
number of cleats
Sheeting RailWidth, mm
Cleat Widthmm
Long CleatDepth, mm
Short CleatDepth, mm
BaseWidth, mm
141 100 165 110 89
151 110 165 110 89
171 130 175 110 101
201 150 175 110 101
231 190 185 110 110
261 220 190 110 114
301 260 200 110 124
341 295 210 110 134
All dimensions in millimetres. Manufactured from 3mm pre-galvanised material.
32BW Purlins TEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System Side Rail Ancillary & Accessories
BW ‘Restraint’ or ‘Supporting’ ancillaries are incorporated to reduce loading deformation of the side rails and assist in strengthening the overall structure when loads are supplied. All loading conditions are specifi cally calculated, only use BW Products illustrated to ensure correct stability under wind pressure and suction loads.
BW Side Rail Supports
Support Cleat Hole Centres Face to Face with Rails. It is recommended that the two lower rails are fi xed fi rst and aligned before the remaining rails are installed.
Clamp Plate fi tted under the bottom side rail only, to accept the side rail support and tie brackets, if necessary.
For Z141 & Z151 Rails For Z171,Z201, Z231, Z261, Z301, Z341 Rails
Special Fixing to Eaves Beam
BW side rail supports are manufactured from hot dipped galvanised steel (angle section 45x45x2mm)
3mm Galvanised
14mm Diameter Holes
Product information required when ordering
rail centres top & bottom rail type
Product information required when ordering
rail type
Hole centres in End Brackets
Rail Type Z141 Z151 Z171 Z201 Z231 Z261 Z301 Z341
Centres 56 66 86 116 146 176 216 256
All dimensions in millimetres
BW Clamp Plate
33 BW PurlinsTEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System Side Rail Ancillary & Accessories contd
Product information required when ordering
hole centres (DIM A) rail centres (DIM B)
Detail A
Side rail support struts fi tted at a 1/3 points (equidistant) with one diagonal tie for bay from 6.1m–10m max. (in accordance with BS5950).
Detail B
Side rail support struts fi tted at a midpoint with two diagonal ties, for bays from 3.2m to 6.1m maximum (In accordance with BS5950).
Detail C
Tie end bracket secured on the underside of the rail support cleat.
For use with side rail supports Ø 5mm Galvanised wire rope, adjustable within a range of 50mm at each end. Diagonal ties should be fi tted where required such that the angle is within the range of 25º-65º.
If the angle is less than 25º additional side rail supports are required.
HOLE CENTRES (DIM A)
RAFTER OR
STANCHION
ZED
CENTRES
(DIM B)
End Bracket
etail Bail B
Detaetail A
DDetail C
Use the BW Building Wizard Software for accurate calculations
Diagonal Tie Bracket fi tted on top of Cleat to the hole nearest to the cladding and sandwiched between the Side Rail and the Side Rail Support.
Diagonal Ties
34BW Purlins TEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Product information required when ordering
cleat protrusion end hole/slot position in cleat
Fire Restraint Wall System BW Cleats and Riveting
Sheeting Rails and Panel Joint Rails (both G & Cee Sections) can be supplied complete with riveted cleated ends.
C Section sheeting rails are supplied according to the table below Cleats are supplied to match.
Section A
141 40.5
151 45.5
171 55.5
201 70.5
231 85.5
261 100.5
301 120.5
341 140.5
All dimensions in millimetres.
We can also manufacture rails with auto-formed ends (manufactured to individual client specifi cation)
Cleats fi x to Cee Sections with 6.5 Hurlock Rivets
Varies
Varies
60
25
Varies
45
25
45
A
A
60
Sheeting
Rail
25
45
Sheeting
RailA
A
60
35 BW PurlinsTEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Product information required when ordering
number of cleats
Fire Restraint Wall System Door and Window Trimmer Cleats
Sheeting RailWidth, mm
Cleat Widthmm
Long CleatDepth, mm
Short CleatDepth, mm
BaseWidth, mm
141 100 165 110 89
151 110 165 110 89
171 130 175 110 101
201 150 175 110 101
231 190 185 110 110
261 220 190 110 114
301 260 200 110 124
341 295 210 110 134
All dimensions in millimetres.
Manufactured from 3mm pre-galvanised material.
Cee Section members are ideal for framing doors and windows.
When the sections are arranged so that the web is orientated towards the opening, afl ush surface is able to accept fi xing of the door and window frames.
The fl ush surface is achieved by using either fl ush rivets or counterformed holes andpacker plates, in conjunction with standard trimmer cleats which are sized to suit thesheeting rail section being used.
Cleats are either long reach or short reach depending on cee section orientation.
Long reach cleats are required when the web is not orientated towards the opening and for jamb to rail connections.
Short reach cleats are required when the web is orientated towards the opening.
Door and Window Trimming
Door and Window Trimmer Cleats
Window Head
Window Jamb
Window Jamb
Window Sill
Door Head
Door Jamb
Door Jamb
Use the BW Building Wizard Software for accurate calculations
making steelwork
INDUSTRIES
A NEW INNOVATION FROM BW INDUSTRIES
Building Wizard Software
TECHNOLOGY
The software package facilitates cost effective design of purlins, side rails and mezzanine fl oor beams all in accordance with
current standards. An integral database allows for quick and accurate assessment of loadings including wind load and snow
load for all locations in the United Kingdom and Ireland. This all in one application enables production of detailed reports for
submission to any checking authority. See our website or contact our sales team to request the latest version.
36BW Purlins TEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System Fire Restraint Wall System
In certain applications it is necessary to include fi re protection to some or all of the perimeter walls around the building. There are many fi re resistant wall cladding systems which are available today.
General Notes
The rail or cleat is slotted longitudinally (14mm x 50mm) on the standard gauge lines. 60mm gap required between ends of rails.
Fixing bolts to all joints must be fi tted with a combustible washer. This will collapse under fi re conditions, to allow movement for the rail to expand.
The period of resistance is solely dependent on the cladding material used, and the type of construction. A certifi cate should be obtained from the cladding supplier.
All primary structural steelwork, supporting the rails and cladding, should be fi re protected.
Standard Gauge Lines
Type Offset Gauge Lines Hole Centres Length
141 43 56 240 686
151 43 66 265 736
171 43 86 290 786
201 43 116 350 906
231 43 146 410 1026
261 43 176 460 1126
301 43 216 600 1406
341 43 256 750 1706
All dimensions in millimetres
Fixing system 1 Fixing system 2
‘Butt/Non-Continuous Rail Arrangement’, normally fi xed outside the columns, but can also be fi tted between the columns. Allow 60mm gap at rail joint for expansion.
‘Sleeved Rail Arrangement’. Alternate sleeve butt/non-continuous connection to column, even number of bays. When odd bays occur, use the special sleeve. Allow 60mm gap at rail joints for expansion.
Firewall Sleeves
Inside ColumnsOutside Columns
37 BW PurlinsTEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System Material Weights
MaterialThickness
mm
Weightkg/m2
Steel Cladding
0.3 3.1
0.4 3.6
0.5 4.8
0.55 5.5
0.6 6.2
0.7 7.1
Aluminium Cladding
0.55 1.9
0.7 2.4
0.9 3.1
1.2 4.1
Steel Liner Panels
0.4 4.0
0.45 4.6
Fibre-Cement Single Skin
Standard three 14.7
Standard six 16.0
Profi le 6 17.0
Fibre-Cement Double Skin
Profi le 6(including insulation and battens)
30.0
Profi le 6(including insulation and battens)
32.0
Panel sheet(including insulation and battens)
27.1
Composite Cladding
28mm Foam 0.55 9.7
46mm Foam 0.55 10.3
28mm Foam 0.7 11.0
46mm Foam 0.7 11.7
Over Purlin Linings
Glass wool 60 0.7
Glass wool 80 0.9
Aeroliner 30 1.6
Aeroliner 50 2.2
Plasterboard 10 8.3
Plasterboard 12 11.2
Fibre board 12 4.4
Fibre insulating board 10 7.9
MaterialThickness
mm
Weightkg/m2
Woodwool Deck
Channel Reinforcement 50 30.0
Channel Reinforcement 75 45.0
Screed
Sand/Cement 25 60.0
Vermiculite 25 12.2
Asphalt
12 26.5
25 55.0
Bitumen Roofi ng Felts
Mineral Surfaced Bitumen 3.5
3 Layers including Chippings 30.0
Chippings
20.0
Timber Boarding
12 7.1
Chipboard
12 7.1
Plywood
13 9.0
20 14.0
Tile Weights
Plain Tiles (Concrete or Clay) 71.4
Interlocking 56.1
Natural Slate 30.6
Resin 17.3
Blockwork
Concrete , Solid (Stone Aggregates)
25 55.0
Concrete , Hollow 25 34.7
Aerated 25 15.0
Sedum/Green Roof
Decking 24.2
Waterproof Membrane 4.5
Insulation 35.0
Roof Barrier 4.5
Drainage Layer 40.0
Sedum/Green Mat 44.0
Lead
2.5 30.0
The weights shown are for general guidance only and BW Industries accept no responsibility for the accuracy of the information. Where exact weights are required reference should be made to the material manufacturer.
38BW Purlins TEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System Literature
Other publications
A range of other publications
for cold rolled sections
including safe load tables are
available on our website.
To download brochures from our website please visit
www.bw-industries.co.uk/downloads-brochures
39 BW PurlinsTEL 01262 400088 • EMAIL [email protected] • WEB www.bw-industries.co.uk
Fire Restraint Wall System Software and Detail Sheets
Detail sheets
A full range of detail sheets are available on request or to download from our website at www.bw-industries.co.uk
making steelwork
INDUSTRIES
A NEW INNOVATION FROM BW INDUSTRIES
Building Wizard Software©BW Industries 2011 1 7
TECHNOLOGY
BW Building Wizard Software
The software package facilitates cost
effective design of purlins, side rails
and mezzanine fl oor beams all in
accordance with current standards.
An integral database allows for quick
and accurate assessment of loadings
including wind load and snow load for
all locations in the United Kingdom
and Ireland. This all in one application
enables production of detailed reports
for submission to any checking
authority.
See our website or contact our sales
team to request the latest version.
The Building Wizard Software is available to download from our website at
www.bw-industries.co.uk/downloads-software
We reserve the right to alter and amend specifi cations shown at any time
without prior notice. All dimensions are nominal. Care has been taken that
the contents of this publication are accurate. However BW Industries Ltd.
and its associated companies do not accept responsibility for errors or
information found to be misleading and accept no liabilities whatsoever
in respect thereof. The contents of this publication are meant as a general
introduction to our products and any purchaser, specifi er or user retains
the entire responsibility for satisfying themselves, independently of anything
herein, as to the suitability or fi tness for purpose of any BW Industries Ltd.
products, services or systems. Our normal terms & conditions of business
apply to any order (A copy will be supplied upon request.) © December 2015
BW INDUSTRIES
Carnaby Industrial Estate
Carnaby, Bridlington
East Yorks. YO15 3QY
TEL 01262 400088
FAX 01262 401110
EMAIL [email protected]
WEB www.bw-industries.co.uk