business driven automation vf
TRANSCRIPT
8/8/2019 Business Driven Automation VF
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Standards
Certification
Education & Training
Publishing
Conferences & Exhibits
Business DrivenAutomation
Andre Michel
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Presenter- Andre Michel
• Laval University 1984 in Electrical Engineering• Master Degree Quebec University in Project Management• 26 Years experience in Automation and PM.• ISA Montreal President Elect, Secretary and Professional
Development Chair• ISA Food and Pharma Division Newsletter Editor• ISA Professional Development Track Committee Member• ISA 106 Committee Member• PMI Pharma CoP Council Member and Knowledge Management
Lead
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Why Automate
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The business driver process
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What and When to Automate
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Process Drivers
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Operation Drivers
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Maintenance Drivers
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Safety Drivers
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Maintenance Drivers (2)
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Facility Integration Drivers
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Level of Automation
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Technology Ladder (need to find anotherterm then ladder)
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• What is it?A simple visual method to
describe which level andtype of technology yoursystem is (or will be)using
• WhyAs a method to compare
your system to others .
As a picture of where yourfuture will be .
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Technology ladders
Instrumentation
Wiring
Hardware
Software
FacilityIntegration
(SP95)
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Technology Ladder – Measurement and Wiring
Measurement• Attempt to classify where
the system stand in term
of measurementtechnology and how theinformation is managed.
• From local indicator to
fully self diagnosticnetworked instrument
Wiring• Describe the wiring
technology used• From the usual 4-20 mA
to wireless
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Hardware and Software
Hardware• Define the level/
complexity of the
hardware used in thesystem• From single components
to fully redundant
systems
Software• Describe the complexity
to the software
functionalities• Software might be used
only for simple monitoringand data acquisition to
very complex predictivecontrol
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Facility Integration
• From the usual historian run in parallel (or embedded) ,control systems might be surrounded an integrated withother management system as high as the company ERP(See S95 model)
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Technology Ladders
Low Medium HighInstruemntati
onLocal
Indicators withmanual
ProcessRedulation
SmartInstrument
Self Diagnosticnetworked
instrumentsWiring Convential
HardwireHart Local
ControllersPartial field
bus +Field Buses Wireless
Hardware Single fai luretake down theentire system
Isolatedfailures doesnot affect the
Redundancyon criticalcomponents
100%reducdancy
Software (1) Manual Eventmonitoring/al
arming
Discretecontrol
Regulatorycontrol
Proceduralcontrol
Nureal andFuzzy
Predictivecontrol and
failureManagement
SystemsNone Historian Redundant
historianReal SPC Recipe
managementMES Complete
integrationwith ERP
Complexity
(1) maybe a combination of several factors such as: basic control, procedural control, coordination , recipe management ,
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How to evaluate (pick a rung)
Intuitive Approach• Use a similar table then
previous• Each level is discuss.
More Rigorous• Specific questionnaire are
built• Questionnaire are
completed byEngineering ,Maintenance and
Operations
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Results
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Area ResultEstimate Once a good system is in place , the system score may be
used as an input to the estimation processCommunication The classification becomes an excellent tool to explain to
management cost variability from a system to another
Onboarding Also an excellent tool for training new staff on projectsand/or for maintenance and operation
Baseline Provides a written record and baseline of the technicaldecisions and scope developed during the conceptualphase of the project.
Driving execution An early and clear picture, may be use for the entireproject execution to answer scope related questions.