bundwall test

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  • 8/12/2019 Bundwall Test

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    KERRY INGREDIENTS LTD.

    LISTOWEL, CO. KERRY.

    HEAW FUEL OIL TANK BUN-D TEST REPORT

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    Ken-v Ingredients Listowel

    Bund Testing

    1.0 Introduction

    Malone ORegan McGillicuddy were commissioned by Kerry Ingredients to carry

    out bund testing on the heavy fuel oil tank bund at their facility in Listowel at the

    location shown on the attached site map.

    The test consisted of a visual inspection

    and a partial hydrostatic test which was carried out between the 27.09.2004 and

    the 30.09.2004. The hydrostatic test procedure was similar to the test procedure

    described in Section 9 of BS8007: 1987.

    2.0 Bund Description

    The bund is a reinforced concrete structure, sub divided by two crosswalk to form

    three compartments which accommodate the following storage tanks:

    l

    2 no. Heavy Fuel Oil Storage Tanks of 340 m3 capacity eachpurposes

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    Keny Inmedients Listowel

    Bund Testing

    3.0 Bund Test

    A seven day hydrostatic test with water filled to top of bund walls of the heavy

    fuel oil tank bund was not practicable due to the following:

    l the requirement to maintain heavy fuel oil at an ambient temperature of

    approximately 3OOC.

    l

    the potential risk of damage to pipe insulation and mechanical/electrical

    installations within the bund.

    Our recommendation therefore in relation to testing of the heavy fuel oil tank

    bund was for the following to be carried out:

    l a partial hydrostatic test which would involve filling of the bund with water to

    a minimum depth of 400 mm over an initial stabilisation period of one day

    followed by a three day period of monitoring to test the water tightness of

    floor slabs, floor joints and of wall kicker joints,

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    l

    RECORD SHEET FOR BUND TESTING

    I

    ompany :

    Kerry Ingredients

    I

    IPC Reference No. : 393

    Site :

    Tralee Road, &towel

    IPC Category : Food & Drink

    Bund Ref. No. :

    Bund Type-Local, Remote, Combined:

    Combined

    Bund Location : See Site Map attached

    Bund Dimensions :

    31.1 m x 11.3 m x 1.35 m (depth)

    Bund Materials of Construction :

    Reinforced concrete

    Bund Risk Classification 1,2 or 3 : ,

    Primary Vessels -Materials of Construction : Steel

    Primary Vessels -Total Storage Volume:

    960 cu.m

    Bund Lining Material :

    ConcreCe surface

    Bund Retention Volume (Local/Remote) :

    380 cum (local)

    Primary Vessels - 110% of Volume of Largest Vessel :

    375 cu.m

    Vessels - 25% of Total Storage Volume : ,

    240 cu.m

    I

    Deemed practicable/safe to conduct hydrostatic test: Yes /No :

    No

    If no, give reasons : -

    Full test not practicable due to risk of damage to existing mechanical and electrical

    services and due to requirement to maintain temperature of storedfiei at approximately 30C.

    ,

    Date of Hydrostatic test:

    (Partial Test) 28.09.2004 to 30.09.2004purposes

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    Ken-v Inmedients L&towel

    Bund Test&

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    I

    I

    Forinspe

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    INGREDIENTS LTD.

    LISTOWEL, CO. KERRY.

    ALUMINIUM SULPHATE, ALUMINIUM CHLORIDE

    & CAUSTIC TANK BUND TEST REPORTpurpo

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    Kerrv Ingredients Listotvel Bund Testing

    1.0

    Introduction

    Malone ORegan McGillicuddy were commissioned by Kerry Ingredients to carry

    out a liquid retention test on a newly constructed bund at their facility in Listowel

    at the location shown on the attached site map.

    The test was carried out between

    the 20.07.2004 and the 27.07.2004 in accordance with Section 9 of

    BS8007: 1987

    as described in the attached Record Sheet.

    2.0 Bund Description

    The bund is a newly constructed reinforced concrete structure, purpose-built to

    accommodate the following storage tanks:

    b

    1 no. Aluminium Chloride Storage Tank of 50 m3 capacity.

    a

    1 no. Aluminium Sulphate Storage Tank of 50 m3 capacity.

    b

    2 no. Caustic Storage Tanks of 30 m3 capacity per tank.

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    RECORD SHEET FePR BUND TESTING

    l

    Company :

    Site :

    Kerry hzgredien s

    Tralee Road, Listowel

    IPC Reference No. : 393

    IPC Category :

    Food & Drink

    Bund Ref. No. : Bund Type - Local, Remote, Combined:

    Local

    Bund Location : SeeSite Map attached

    I

    1 Bund Risk Classification 1,2 or 3 :

    1

    Bund Dimensions :

    I

    I

    I

    1 Primarv Vessels - Materials of Construction : Steel

    9.75 m x 9.75 m x 0.8 m (depth)

    Bund Materials of Construction :

    Reinforced concrete

    Bund Lining Material :

    Concrete surface

    I

    Primary Vessels - Total Storage Volume:

    16Ocu.m

    Primary Vessels -

    110% of Volume of Largest Vessel :

    55 cu.m

    Bund Retention Volume (Local/Remote) :

    62 cu,m (local)

    Vessels - 25% of Total Storage Volume :

    40 cu.m

    I

    Deemed practicable/safe to conduct hydrostatic test: Yes /No : Yes

    If no, give reasons : -

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    a l *

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    mime ORegan McGillicuddy

    Pnnsdmrc--r----

    phone (066) 7123130

    T .fa~ (oas) 71~

    c a,-..

    Kerry ingredients, Lisfowef

    hemical

    Tank Bund Test

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