MANUAL BUILDER

“We all become builders”

Version 3.02

Website link

BUILDER

BUILDER MANUAL 2

SPECIFICATIONSPRINTING PRINTER

Print technology FDM / FFF Fused Deposition Method Dimensions printer (LxWxH): Solo/Dual: 385x370x400 mm (15.16x14.57x15.75 inch)Big Builder:385x370x900 mm (15.16x14.57x35.43 inch)

Buildvolume (LxWxH): Solo: 210x220x175 mm (8.27x8.66x6.89 inch)Dual: 210x220x164 mm (8.27x8.66x6.46 inch)Big: 210x220x664 mm (8.27x8.66x26.14 inch)

Weight: Solo / Dual Printer: 15 kg Transport: 18 kg Big Builder Printer: 25 kg Transport: 32 kg

Resolution: Low quality: 0.3 - 0.2mmNormal quality: 0.2 - 0.1 mmHigh quality: 0.1 - 0.05 mm

Color frame: Red / black

Printspeed: Solo: 10 - 200 mm/sDual: 10 - 80 mm/s

Print platform: Glass bed, option heated bed

Travelspeed: Solo: 10 - 350 mm/sDual: 10 - 200 mm/s

Certificate: CE certificate

Position accuracy X: 10 micronY: 12.5 micronZ: 2.5 micron

Nozzle diameter: 0.4 mm TEMPERATURE

Filament 1.75 mm PLA/ PVA / Wood-Bronzfill Operating - temp. printer: 15 - 32° C

Operating temp. nozzle Solo: 180 - 250° CDual: 180 - 250° C

Storage - temp.printer:

0 - 35° C

ELECTRONICS SOFTWARE

AC input: 100 – 240V 3A 50/60Hz Software Opensource Repetier (Cura / Kissslicer)

Power: 120 W Operating systems Windows, MAC

Connections: USB, Display Standalone SD card (including) File types STL / OBJ / AMF / DAE

CAUTION: The Builder warranty is only valid when Builder approved material is used.

BUILDER

BUILDER MANUAL 3

CONTENT

SPECIFICATION 2

HARDWARE OVERVIEW BUILDER 5ACCESSOIRES 6UNBOXING 7INSTALLING 8CONTROL 9MONO-EXTRUDER 10-11DUAL-FEED EXTRUDER 12-15FILAMENT 16

PRINT SOFTWARE PRINT SOFTWARE 18-19REPETIER HOST 20-21

PRINTING INTERFACE 23-24LEVELING BED 25-26MAINTENANCE 27TROUBLESHOOT 28-29SAVETY INSTRUCTIONS 30CONTACT INFORMATION 31

HARDWARE

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BUILDER MANUAL 5

OVERVIEW BUILDER

Onderdelen:1. USB socket2. Power socket3. Control button4. SD-card slot5. LCD display6. Print head7. Spool holder8. Clipfilamentguide9. Filamentguidetube

7

8

9

6

5

4

32

1

Assembly_3Dprinter_V2.1WEIGHT:

A3

SHEET 1 OF 1SCALE:1:10

DWG NO.

TITLE:

REVISIONDO NOT SCALE DRAWING

MATERIAL:

DATESIGNATURENAME

DEBUR AND BREAK SHARP EDGES

FINISH:UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:

Q.A

MFG

APPV'D

CHK'D

DRAWN

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BUILDER MANUAL 6

ThefollowingpartsareincludedwithyourBuilder3Dprinter.Pleasecheckiftheitemsbelowareinsidethebox.Note: No filament is included.Filamentisavailableindifferentcolorsandcanbefoundinourwebshop.www.3dprinter4u.nl/webshop/.

ACCESSOIRES

BUILD PLATE

1x 1x 1x

1x 1x 1x

SPOOL HOLDER FILAMENT GUIDE TUBE

POWER CORD CLIP FILAMENT GUIDE USB CORD

TAPE

STEEL WIRE CLEANING NOZZLE

1x

1x

PRESSURE PLUG

1x Dual Builder

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BUILDER MANUAL 7

UNBOXING

Theproductimagesmaybedifferentthantheactural product

1.Placetheboxonaflatsurface2.OpentheboxandliftuptheBuilderprinterwithbothhands.Whileliftingormovingdonotgrabbelts,rodsortheextruder.3.Uncutandremovetheplastictiewrapthatstraptheaxestogether.Nowremovethefoambyrotatingthez-axis(thespindle).4.AttachthespoolholdertotheframeoftheBuilderbyinsertingthetopofthespoolholderintotheframehole5. Now press down the spool holder until it snaps into place.6.Mountthefilamentspoolontothespoolholder. 7. Place a piece of tape underneath the clip filamentguidethiswillpreventtheclipfromslidingduringprinting.8.AttachtheclipfilamentguideontopoftheBuilder. 9.Pushthefilamentguidetubeinsidetheclipfilamentguide.10. Now you can switch on the Builder by pressingtheon/offbuttonwichislocatedatthe back of the printer.

Note: The Builder can be switched off at any time,itisrecommendedtoonlyturnofftheBuilder when it’s not in use

1. 2. 3.

4. 5. 6.

7. 8. 9.

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BUILDER MANUAL 8

INSTALLING

Place the Builder on a stable surface. MakesurethepowerswitchisintheOffposition.PlugthepowercordintothepowerinputoftheBuilder.Nowplugthepowercord

ofyourprinterintoagroundedoutlet.

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BUILDER MANUAL 9

CONTROL

ControlRecomendedistousetheprinterstandalone.

Navigatethroughthedisplaymenubypressingorrotatingthebutton.LocatedinthefrontistheSD-cardslotforstandaloneprinting.PushtheSD-card to eject it.

Thedisplayprovidesinformationabouttheprinterandobjectasshownintheimage.

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BUILDER MANUAL 10

MONO-EXTRUDER

GeneralTheBuilderMonoextruderissimple,easy-to-maintainandaeasytouseprinter.Thisprinterisspeciallydesignedforbeginners.FortutorialsabouttheBuilderMonoextrudercheckouttheYouTube channel of “Builder 3D Printers”.

Installing filamentsInsertfilamentmaterialbyfollowingthestepsbelow

• Go to “prepare” and heat up the printheadof your BuilderMono extruder by clicking“preheat 210”

• Opentheprintheadandinsertthefilament

• Pushdownthefilamentuntilsomecomesoutofthenozzle

• Closetheextruderhead.Thefilamentmaterial is installedcorrectlyandtheBuilderMonoextruderisreadytoprint.

Start printingSelectaprintfileontheSD-cardandpressthebuttontostartprinting.

Note: If inserting the filament is difficult, bend it gently until it’s straight or cut the filament at an angle

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BUILDER MANUAL 11

Maintain printheadMaintainingyourBuilder3Dprinterisimportanttoachievethebestresult.Afteralotofprinting,thefilamentmaterialfeedingwheelcancontainsmallplasticparts.Forcleaning,followthenextsteps.

• OpentheprintheadofyourBuilderMonoextruder

• Checkthefeedingwheelforstuckprintingmaterial.Removethisbyusingasimplebrushorcompressedair.

• Whencleaningthefeedingwheelishard,youcanchoosetoremovethefeedingwheelfromtheextrudermotor.Removeonlywhenneeded!

• Whenassemblingthefeedingwheel,besurethegrooveisabovethehotendentrance

Cleaning wireWhennotenoughmaterialisreleasedfromthenozzle,somethingcouldbeblockingthenozzle.Cleaningthenozzleisrecommended.

• HeatuptheprintheadofyourBuilderMonoextruder(preheat210)

• OpentheprintheadofyourBuilderMonoextruder

• Insertthesuppliedwirefromthebottom,upwardsthroughthenozzle

• Removethewirewhichcomesoutofthetopoftheprinthead

Printing other materialsAfterprintingwithothermaterialsit ’swisetoextrudesomePLAtopreventjamming.Pushdownthefilamentuntilitcomesout.

MONO-EXTRUDER

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BUILDER MANUAL 12

GeneralWiththeDual-FeedsystemfromBuilder3Dprinters,it ’snotneededtocalibrateanymore.Besides,it ’spossibletomixcolors.Checkchapter“Colormixing”forhowtomixcolorswiththeDual-Feedsystem.FortutorialsabouttheDual-FeedsystemcheckouttheYouTubechannelof“Builder3DPrinters”.

Installing filamentsInsertfilamentmaterialbyfollowingthestepsbelow

• HeatuptheprintheadofyourBuilderDual-Feedextruder

• LoadthefilamentsbypushingtheleversofyourBuilderDual-Feedsystem.

• Keeppushingthelevers,thenpushdownthefilamentuntilitcomesoutofthenozzle.Dothiswithbothfilaments.

• Releasethepressureof the levers.Thefilamentsare installedcorrectlyandtheBuilder isready to print.

Start PrintenSelectaprintfileontheSD-cardandpressthebuttontostartprinting.

Attention: Make sure that both filaments are installed inside the Dual-Feed system

DUAL-FEED EXTRUDER

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BUILDER MANUAL 13

DUAL-FEED EXTRUDER

Maintain printheadMaintainingyourBuilder3Dprinterisimportanttoachievethebestresult.Afteralotofprinting,thefilamentmaterialfeedingwheelcancontainsmallplasticparts.Forcleaningthisfollowthenextsteps.

• PressdownbothleversoftheDual-Feedsystem

• Usethepressureplugtoremovetheshaftthatisholdingbothleversinplace.

• Takebothleversoutoftheextruderhead

• Checkthefeedingwheelforstuckprintingmaterial.Removethisbyusingasimplebrushorcompressedair.

• Whencleaningthefeedingwheelishard.,youcanchoosetoremovethefeedingwheelfromtheextrudermotor.Removeonlywhenneeded!

• Whenassemblingthefeedingwheelbesurethatthegrooveisabovethehotendentrance

• Aftercleaning,assemblebothleversinplacebypushingtheshaftthrough

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BUILDER MANUAL 14

DUAL-FEED EXTRUDERPressure plugIncasethefilamentmaterialgetsjammed,youcanchoosetousethepressureplug.Onlyusethepressureplugwhenthereisnootheroption.

• HeatuptheprintheadofyourBuilderDual-Feedextruder

• PressdownbothleversoftheDual-Feedsystem

• Usethepressureplugtoremovetheshaftthatisholdingbothleversinplace.

• Takebothleversoutoftheextruderhead

• Placethepressureplugintothejammedhole

• Addsomepressuretothepressurepluguntilthejammedmaterialcomesoutofthenozzle.

• Aftercleaning,assemblebothleversinplacebypushingtheshaftthrough

Printing other materialsAfterprintingwithothermaterialsit ’swisetoextrudesomePLAtopreventjamming.Pushdownthefilamentuntilitcomesout.

Caution: When using the pressure plug do not slide it along the feeding wheels. This can damage the printer feeding wheel serious.

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BUILDER MANUAL 15

DUAL-FEED EXTRUDER

ColormixingBesidesprintingtwocolorsorsupportmaterialwiththeDual-Feedextrudersystem,it ’spossibletomixtwocolors.Whenusingthecolormixingtool,acolorgradientcanbemade.Alsomanuallyacolorgradientcanbemadeduringprinting.

Colormixing Tool:

• Activatethecolormixapplicationwiththereceivedactivationcode(startswithBP)

• UploadtheGcodefileyouwanttocolorize.Clickbrowsetoupload.

• Choose thegradientby sliding thebars. Thecolorsareanexampleof how theproductshould look like.

• Colorinthemiddleisamixofthetopcolorandbottomcolor.Intheexampleblueandyellowmakesgreen.

• SavethecoloredGcodewhenyouaresatisfiedwiththesettings.

Color mixing manuallyForamanualcolormixingobject,navigatetroughtheLCDmenuasshownbelow.Duringprinting,theflowpercentageofeach(front/rear)extrudercanbeset.Selecttheextruderyouwantandsettheamountofflowyouwant.

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BUILDER MANUAL 16

FILAMENT

FilamentBuilder3Dprintersdeliversmanydifferenttypesoffilament.Everyfilamentthatisforsaleistestedonourprinters.Thefollowingtypesareavailableinourwebshop

• Woodfill,woodenlook

• Bronzefill,abronzeappearanceafterpolishing

• PVA,materialwhichdissolveswhenitmakescontactwith water

• PLA

Printing other materialsAfterprintingwithothermaterialsit ’swisetoextrudesomePLAtopreventjamming.Pushdownthefilamentuntilitcomesout.

PRINT SOFTWARE

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BUILDER MANUAL 18

PRINT SOFTWARE

RepetierRepetierHostpreparesyourobjectintoafile(gcode)thatcanbereadbytheBuilder3Dprinter.

• DownloadRepetierHostfromourwebsitehttp://3dprinter4u.nl/3d-printer-installatie/.

• RepetierHostisadjustedtothesettingsoftheBuilder3Dprinter

• FormoreinformationaboutRepetierHost,checkchapter“RepetierHost”

Cura (Windows, MAC, Linux)Curaisaopensourceprogramwhichpreparesyourobjectintoafile(gcode)thatcanbereadby the Builder 3D printer.

• Download Cura software

• AfterinstallingCura,selectCustommachineandenterthesizesofyourBuilder

• DownloadtheINI-filesforyourBuilder3Dprinter

• LoadtheINI-filesinCurabyusingtheoption“openprofile”

• Enterthenumberofextrudersinthe“Machinesettings”menu

• Reopenthismenuandsettheextrudersoffset(X-Y)valuestozero.

• FormoreinformationaboutCura,checkthemanual.

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BUILDER MANUAL 19

PRINT SOFTWARE

Repetier for MACThefollowingstepsshouldbetakentobeableusingthesettingsof builder in Slic3r.1. Usethefollowinglinkhttp://3dprinter4u.com/3d-printer-installa-

tion.Goaheadtostep2anddownloadtheIni-files2. Start Repetier-Host3. Open the tab Slic3r4. Press“Configure”toactivateSlic3r.5. Choose“LoadConfig”inthefilemenu.

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BUILDER MANUAL 20

REPETIER HOSTSlicer

Before the Builder is able to print STL-files they need to be converted to a G-code. This can be done with Slicer. Builder 3D Printers has pre-installed a few settings for you.

Print settings:

• High quality print: this option can be used to print an object in high quality. The layer height of this option is 0.1 mm. the minimum layer height of the Builder is 50 micron.

• Normal quality print: this is the most used option. The normal quality print can be used to print faster with a high quality result. The layer height of this option is 0.2 mm.

• Normal quality print + support: when printing an object with overhangs, support material is needed. With this option the object will be printed with support material which you can remove by

breaking it of the actual object after the print is finished.

• Single wall print (vase): This option can be used when printing a cup or vase. The software will build up the object like a spiral. This will create a single wall. Make sure the object (STL file) is solid. Slicer will create the single wall in the software.

Extruder 1:

• Builder PLA settings: These settings represent the filament diameter and the print temperature of the PLA/filament.

• Extra cooling: When printing a very small object you might need the extra cooling option. This option makes sure the print speed per layer is on its lowest to provide the object with the required cooling.

Solid single wall

G-code editing

With this tab it’s possible to edit the G-code. Editing new commando’s like pause the print, using the other extruder or to recognize any mistakes that are in the G-code.

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BUILDER MANUAL 21

1. Section manual control:Thearrowsallowyoutomovetheprintheadtothex,yandzdirections.Whenclickingonthecrosstheprintheadwillmovetoitshomeposition.

2. Section speed mutiply:Feedrate:Thissettingwillchangetheprintingspeed.Theflowratewillautomaticlyincreasewith the speed Flowrate:Thisnumberaffectstheamountextrudedmaterial.Changingthiswillaffectthewall thickness.

3. Section extruder: Preheattheextruderforinsertingthefilament.Extrude: Numberofmm’sthatismanualextrudedbypressingthebutton.Retraction:Numberofmm’sthatisretractedduringprinting(max8mm).

REPETIER HOST

Manual controlAfter the Builder has been connected to the pc or laptop the Builder is able to be controlled with RepetierHost.Thefollowingoptionsareavailable.

1.

2.

3.

PRINTING

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BUILDER MANUAL 23

INTERFACELCD screenTheLCDscreenshowsthemostimportantinformation.Fromthisinformationscreenafewsettingscanbechangedwhileprinting.Themostcommonlyusedfunctionsareexplainedinthischapter.

Restore FailsafeWiththeRestoreFailsafefunction,theBuildercanberesettohisfactorysettings.

Warning: Changing parameters in the control menu, except the functions explained below, may change the object drastically. We take no responsibility for the quality of the print when the parameters have been changed.

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BUILDER MANUAL 24

Disable SteppersThefunction“DisableSteppers”canbeusedtodisablethesteppermotors.Nowit’spossibletomovetheextruderheadbyhand.Tocheckthebedlevelingforexample

Auto homeThe“Autohome”functionsmovestheextruderheadtohis0position.

Preheat 210Thefunction“Preheat210”heatsuptheextruderheadto210degreesCelsius.Thismaybenecessaryforinsertingfilament.

Move axisUsethefunction“Moveaxis”formovingdeX-YandZaxis.Moveafterselecting,theaxisbyrotatingthebuttonofyourLCDscreen.Extrudersomematerialbyusingtheoptions“Move1mm”and“Move0,1mm”.

TemperatureTheoptions“Nozzle”and“Fanspeed”areshowninthe“Tempa-ture”menu.Temperature:theprinttemperaturecanbeadjustedhereFan speed: The speed of the fan can be adjusted here

INTERFACE

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BUILDER MANUAL 25

Bed levelingLevelingtheprintbedisextremelyimportantforagoodqualityprint.FromBuilder3Dprinterstheprintbedisleveledcorrectly.It ’spossiblethatduringshipmenttheheightoftheprintbedhaschanged.Werecommendtochecktheheightbeforeprintingbyfollowingthesesteps

Apply the adhesion layerApplyaadhesionlayertotheprintbed.Werecommendyoutouse:

• Tape(included)• Glue stick• Woodworkersglue

Place the print bedMakesurethefourscrewsfitperfectlyintheprintbed.Ifnecessary,pushontheprintbedtomakesureit ’sstable.Donotturnthescrews.

Home positionMovetheextruderheadtohishomeposition.Afterthisproceedwithlevelingthe print bed.

BED LEVELING

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BUILDER MANUAL 26

Set height• Cleanthenozzle• Preventtheprintbedagainstwobbling,byrotatingthescrews.• Makesurethespacebetweentheheadandbedis0.2-0.3mm.Checkthis

bymovingtheextruderheadacrosstheprintbedmanually.• Adjustwhennecessary,thebedheightbyturningtwoscrewsatthesametime.

ControlCheckthespacebetweenthenozzleandprintbedbyrunningthe“bedlevelling”fromtheSD-card.Thefirstlayerofthisprintsjobhastosticktotheplatformasshownintheimagebelow.Duringprintingitispossibletooptimizetheheightbyrotatingthescrewsoftheprintbed.

LEVELING BED0.2-0.3mm

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BUILDER MANUAL 27

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3

Maintenance Toachievethebestresultsandlifetime,maintainceofyourBuilder3Dprinterisveryimportant.

LubricateLubricationoftherotatingandslidingpartsisimportantforaniceprintsurface.Lubricatetheaxis(X-Y)2and3withoilwhentheprintedobjectsshowssomesignsofvibrations.LubricatetheZaxiswhenthosefeeldry.

Feeder wheels Afteralotofprinting,thefilamentmaterialfeedingwheelcancontainsmallplasticparts.Forcleaning,useatoothbrushorcompressedair.PleasegotothechapterDual-FeedorMonoExtruderforfurtherinstructions.

NozzleDuringprinting,printmaterialcansticktothenozzle.Thisstuckmaterialcanpollutetheobjectwhileprinting.Cleanthenozzlebeforeprinting.Warning:thenozzleishot,210degreesCelsius.Cleaningthenozzlecanbedonebyusingathicktowel.Donotuseanysharpobjectstocleanthenozzle,thiscandamagethenozzle.

MAINTENANCE

Use oil to lubricate point 2 and 3

Usegreasetolubricate point 1

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BUILDER MANUAL 28

TROUBLESHOOTINGThe first layer does not stick to the print bedThisproblemiswellknowninthe3Dprintingworld.Thecolorsubstancesaddedtothefilamentmayinfluencethemeltingpointofthefilament.Tooptimizetheadhesionoffirstlayermakesurethat:• Thespacebetweenthenozzleandprintbedisnotcorrect.Thisshouldbe0.2–0.3mm.• Cleantheprintbed,replacethetapeorusePrittorwoodworkersglue.• Increasethe”firstlayerthickness”forabetteradhesion.• Placea“skirt”aroundtheobject.Theskirtisalinedrawnaroundtheobjectatthefirst

layer.Thishelpsprimeyourextruder.• Extrudematerialbeforeprinting.

Under extrusion • Makesuretheextruderwheelsareclean.Afteralotofprintingthesewheelscanbefullof

dustand/orfilament.Cleanthemwithabrushorcompressedair.• Thereisnotenoughpressureonthefilament.Increasethepressurebytighteningthelever

screws• Theextrusionspeedistoohigh.Decreasetheprintspeed.• Thenozzlegotjammed.CleanthenozzlewiththetoolsprovidedbyBuilder3DPrinters.• Increasethetemperature(250C)forashorttime(max5min).TheBuilderwillmelttheold

materialandextrudethisthroughthenozzle.• ThefilamentspecsaredifferentfromthefilamentdeliveredbyBuilder3DPrinters.Every

filamenthasitsownspecs.Contactthefilamentsupplierformoreinfo.• Thethermalprotectionisactivatedastheextuderheadgottohot.Cooldownthe

extruderhead.AftercoolingdowntheBuilderisreadytoprintagain.• ValueEsteps/mmareincorrect.ChecktheG-codeand/orresettheBuildertothefabric

settingswithLCDmenu(restorefailsafe).

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BUILDER MANUAL 29

No connection with the Builder:TheBuilder3DPrintersarestand-aloneprinters.SimplyusetheSD-cardfortheG-codes.Ifthe Builder is connected to the pc or laptop but the software is unable to identify the printer thismightbetheproblem:• Isthedriverinstalledcorrectly?Useadministratorrights.• ChecktowhichCOMporttheBuilderisconnected.Use“devicemanagement”. Difficulty with inserting the filament• Bendthefilamentstraightandcutthefilamentatanangle.Thismakesiteasiertoinsert

thefilamentintheextruderhead.• Brokenfilamentintheextruderhead.Preheatto210andremovethebrokenfilament.If

thefilamentistooshort,usethepressureplug.• Extruderscrewsaretootight.Turnthemabitlooser.

The 3D printed object doesn’t look good. • Notenoughcooling.Increasethe“minimumlayerheight”• Checkthetensiononthetimingbelts.Increasethetensionifneeded.Checkourofficial

YouTubechannel:https://www.youtube.com/user/builder3dprinters• ThefilamentspecsaredifferentfromthefilamentdeliveredbyBuilder3DPrinters.Every

filamenthasitsownspecs.Contactthefilamentsupplierformoreinfo.

TROUBLESHOOTING

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BUILDER MANUAL 30

SAFETY INSTRUCTIONS

• DoNOTusewaterorfluidliquids,thebottomcontainselectriccomponents.• MinimumageforuseoftheBuilderisage14.• UsetheBuilderinabrightareaandpreferablyin20degreesCelsius.• DoNOTentertheprintingareawithyourhandswhentheprinterisinuse.• MakesuretheBuilderisplacedinaventilatedroom.• Whencleaningthenozzle,useapieceofcloth,butbeware(!!)thenozzleisstillhotafterprinting.• Aftera30hourprint,cleantheroundconductionwithapieceofclothandprovidetheprinterwithnewgrease/oilifnecessary.• TurntheBuilderoffwiththemainswitchonthebackoftheBuilderwhentheprinterneedsmaintenance.• TheBuilderhasbeenextensivelytested,butifafailureoccurspleasecontacthelpdesk@3dprinter4u.nl.• DoNOTopenthebottomside,butleavethistoourcertifiedworkers.• IfyoudecidetoleavetheBuilderunattendedtoprint,makesuretoremoveflammableobjectsneartheprinter.

Warning:Ifyoudonotfollowthesenextinstructions,itwillleadtofire,electricshocksorotherinjuriesordamagetotheBuilderorotherproperties.ReadallsafetyinformationbelowbeforeyoustartusingtheBuilder.

Contact information:Builder 3D Printers HQSmelterij2,2211SHNoordwijkerhoutThe Netherlands

Telephone +31(0)252-346162Email: info@3dprinter4u.comEmail Helpdesk: helpdesk@3dprinter4u.comWebsite: www.3dprinter4u.com