buhler new developmentsdiorit roller mill - references 5 05.10.2016 iaom sea 2016 | what's new...

Innovations for a better world.

Buhler

New Developments

SEA IAOM 2016 Dominique Kull

Innovations for a better world.

New Rollerstand

Diorit Roller Mill

05.10.2016 IAOM SEA 2016 | What's New | D. Kull 3

Eight-Roller Mill MDDZ Four-Roller Mill MDDY

Diorit Roller Mill - Key features


Quick roll pack

Patented Feeding system

Extremely sturdy stand

Stainless steel design

Diorit MDDY Quick-Pack

Diorit Roller Mill - References


`

4-Roller Mill MDDY:

11x test machines

(running since Mai 15)

8-Roller Mill MDDZ:

2x test machines

(running since Jan. 16)

Sold Diorit in 2016

120x machines

10.10.2016 6

Online Sensor Technology

Sensor portfolio overview


NIR Multi Online

Analyzer MYRG

for ash, moisture,

protein…

Online Optical

Measurement

MYHB

for color and specks

PSM Online MYTA

for particle size

distribution between

10…5000 microns

Increasing number of measurement options for MYRG


Gravity spouting

for flour, semolina

and whole grain Measuring

section (retrofit)

On the hopper of

a batch scale On the hopper of

differential scales

Pre-calibrated applications for MYRG


Standard package

wheat flour

Additional package

wheat flour

Additional

calibrations

SEP = Standard Error of prediction

Wheat Range SEP

Moisture 7 – 19 % 0.25 %

Protein 8 – 17 % dm 0.30 %

Wet Gluten 20 – 32 % mb 14% 1.0 %

Wheat Flour Range SEP

Moisture 7 – 16 % 0.20 %

Protein 8 – 23 % dm 0.25 %

Ash 0.35 – 1.8 % dm 0.03 %

Wet Gluten 19 – 43 % mb 14% 1.00 %

Water Absorption 50 – 70 % mb 14% 1.00 %

Starch Damage 8 – 30 UCD 1.00 UCD

Durum Semolina Range SEP

Moisture 8 – 17 % 0.20 %

Protein 11 – 17 % dm 0.25 %

Ash 0.6 – 1.8 % dm 0.03 %

Particle size meassurment MYTA


Solution:

Online determination of particle

size distribution in the range of

10 – 5000 microns.

First

break

Semolina

Flour

Ishirara test MYHB


Color blindness


Automation – Sensor integration in the control system

WinCos®


• Sensors integrable into WinCos®

• Automatic reaction in case of

quality issues e.g. receiver bin

change

• Traceable quality over all

processes and plant, job/shift

related reporting

• Consistent product quality due to

control loops

10.10.2016 14

Practicle samples

Sensors in the process


The goal is:

• to monitor the process

• to control the process

• to automate the process

Therefore we need:

• Reliable process data in real-time

• The possibility to regulate the

process parameters

Process control

Data

Closed loops

Adjustment

Roller Mill Antars Plus

05.10.2016 16

• Consistent finished product quality

• Highest yield

• Energy efficiency

• Fulfillment of latest food safety standards and regulations

Antares Plus

The Plus in process optimization

05.10.2016 17

Function

• Setting of optimum grinding effect

• Constant online particle size

measurement of ground product with

PSM Online MYTA (sensor)

• Immediate automatic reset to pre-

defined optimum point

Benefit

• Consistent finished product quality

IAOM SEA 2016 | What's New | D. Kull

Antares Plus

The Plus in operational safety

05.10.2016 18

Constant monitoring of grinding roll

temperature:

• Prevents overheating of the roll

• Ensures consistent end product quality

IAOM SEA 2016 | What's New | D. Kull

Permanent bearing temperature

monitoring:

• Reliable operation

• Enables preventive maintenance

• Guarantees highest system uptime

NIR in a ash or protein loop


VSTEVS

CL

CL

CL

CL

FCFC

FCFC FCFCFCFCFCFCFC

SC

FC

FC

SC

WT

SC

WT

FC

SC

WT

C

WT

C

C

C

FC

WT

TE

Flour 1 Flour 1 Flour 1 Flour 1 Flour 2 Flour 2 Flour 2 Semolina Semolina

Scale Scale Scale

Plansifter

NIR SensorOnline Particle

Size Measurement

Impact Machine

C

NIR Sensor in

Stowing Section

NIR Sensor in

Stowing Section

Online Optical

Measurement

Online Optical

Measurement

Online Optical

Measurement

Automation in Packing

Manual single spout bagging

10.10.2016 GM TSC 2016 | Bagging Performance Line | T. Ziolko | for internal use only 21

Single-Spout Packer w

Sewing System

Packing Control

Conveyor Belt

Screw Feeder

Differential Scale (optional)

For flour: up to 4 bags/min (25kg),

1

2

3

4

5

6

Solution

with

Differentia

l scale

Solution

with

differential

scale

Automated single spout bagging


• High accuracy

• Ideal sanitation

• Complete functions available:

bag attaching, bagging and closing

• Modular design of the elements for

easy upgrade

Automated pallatizing


• stack up to 1000 bag a hour

• Up to 10 layors

• Low maintenance cost

• Fully integration in automation

process

buhler new developmentsdiorit roller mill - references 5 05.10.2016 iaom sea 2016 | what's new...

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