bürkert fluid control systems. company profile08.05.2007page 2 bürkert fluid control systems facts...

Bürkert Fluid Control Systems

Company Profile08.05.2007

Bürkert Fluid Control Systems

Facts & Figures

Ingelfingen Germany

Facts & Figures

Founded 1946 by Christian Bürkert

Type of Company: GmbH; 100% family owned

Employees: Over 1,800 worldwide

Consolidated sales: 316 Million Euros

R&D proportion: 5.0%

Investment proportion: 6.2%

Sector: Industrial measurement and control technology; fluid technology


Bürkert factories

INGELFINGENElectrical control valves, Systems

CRIESBACH ÖHRINGENProcess valves,Solenoid Valves,

Systems

GERABRONNSolenoid valves,

Systems

TRIEMBACH(France)Sensors, Systems


Focus & Differentiation: Systemhaus

Customer-specific system solutions

More connectivity

More individuality

More possibilities


Bürkert International

South EuropeNorth Europe NAFTA Asia Pacific

FinlandDenmarkSwedenNorway

UKSouth Africa

AustriaBelgium

BrazilFrance

ItalyNetherlands

SpainSwitzerland

Turkey

CanadaUSA

ChinaHong Kong

JapanKorea

PhilippinesSingapore

TaiwanIndia

AustraliaNew Zealand

Bürkert Contromatic AG InternationalHünenberg, Switzerland

Sal

es O

rgan

izat

ions


Competence in Fluid Control Systems


Consolidated sales 1970 - 2007

1970 1980 1990 2000 2006 2007

316 Mio, €(+10% overPrevious year)


Focus & Differentiation: Segments


Bürkert Utilities: Steam and Heat Transfer

From pasteurizer control to simple tempering of

water, autoclaving of canned food to sterilization

of dental equipment…

On-off and continuous steam valves

8400 temperature transmitter

1067 valve mounted PID process controller


Cleaning filling stations in the beverage,

pharmaceutical and cosmetics industry without

opening or dismantling them …

Bürkert Utilities: Cleaning-in-Place (CIP)

8226 inductive conductivity transmitter for CIP Systems

3237 sanitary divert valve

8644 AirLINE process control centre


Bürkert Solutions: Downstream Processing

From filtration of beer to separation and

identifying of active drug ingredients…

Multiport solutions for chromatography and filtration equipment

pH and conductivity sensors and transmitters for hygienic processes

8650 AirLINE Ex process control centre for solvent areas


Bürkert Solutions: Filling Control

Wheter you fill 10 bottles per minute or 20,000

packs per hour…

8055 high frequency mag flow bach controller

Range of standard amd custom valves for accurate filling

8644 AirLINE process control center


Environmental analysis, petrochemistry and

analysis of food…

Bürkert Solutions: Gas Handling

Gas control unit for atomic absorption


Customer-Specific Solutions: Stankiewicz GmbH

Controlled low-pressure

foaming of polyurethane for

sound absorbers for total

vehicle acoustics with an

“intelligent” valve from Bürkert

reduces the interior mold

pressure in a controlled

manner…

… resulting in raw material

savings and improved

acoustics.


Dürr:Paint changer for Automotive Paintshops

Changing car body painting from red to green within 5 seconds …

… with the spray-paint robot of Dürr, for which Bürkert provides the paint changer.

More Customer-Specific Solutions

Campina:Exact Dosing of Foodstuffs

Filling a cup of yoghurt with fruit content to exactly 2 grams within 5 seconds …

…with the metering valve specifically developed by Bürkert for fluid and past-like foods.

Hilti:Carrying Handle for Water-cooled Core Drill

Implemented by Bürkert with Virtual Engineering: a carrying handle which also functions as a dosing and display unit for the water flow rate, with optimal integration.


Leybold:Seal Gas Block

Technology by Bürkert is deployed to supply turbo molecular pumps used in the semi-conductor industry with the desired amount of seal gas.

More Customer-Specific Solutions

Commercial Vehicles:Matrix Box

A process valve island developed by Bürkert, with components used as actuators for flow and temperature control in heating and cooling circuits, is used by renowned vehicle and bus manufacturers.

Argon Control for a Biochip Synthesis/Analysis Device

High-tech from Bürkert helps achieve extreme reductions in the time required for DNA analysis.


MAIA


Angle seat or diaphragm valve

+

Positioner/ Process controller

Pneumatical activation / feedback

Control head

Modular system of pneumatically operated valves

On/Off-Valves

Control valves

With integrated automation components

Pilot valve

Electrical/optical feedback

Bus interface

Positioner-/Process controller

MAIA = Modular Actuator with Integrated Actuation

=


The ValvesProgram Overview On-/Off-Valves

Diaphragm valves DN 08-50

■ Cast stainless steel housing

■ Forged stainless steel housing

Angleseat valves DN 13-50

■ Control function A (below and above seat),

Control function B

■ Cast stainless steel housing 316L

Hygienic Solution


Robolux


Robolux – The concept

Dead legs and large system volume is undesirable!

■ Better process efficiency

■ Higher yields

■ Less space required

■ Fewer Valves and Tee´s and Welds

■ No dead legs

The basic design

Conventional design Robolux


Functional OperationActuator position & media flow


Savings at flow shift

Minimal dead-leg Thus faster shifting of fluids!

Savings in media & chemicals!


Valve Body Types


Product range

General Robolux valve Specification

■ Valve body with connections from 4 mm to 60,3 mm, weld ends, TriClamp®

■ Valve body material: Stainless 1.4435 (316L), PP, PVDF other materials on request

■ Diaphragm materials: EPDM, FKM, PFA/EPDM, PTFE/EPDM, Silicone, PFR91

■ Surface finish: Internal Ra 0.5 µm, Passivated, optional Electropolish, External Ra 3,2 µm


New Solenoid Range


Direct acting Solenoid Valve Type 6027


Overview Replacement Types direct acting Solenoid Valves old - new

AC07AC07

AC10AC10

AC07AC07

AC10AC10

Old Types

6011

6012

60136014

New Type

AC19AC19

255/355

Flange connection

AC10

6027

256


Construction Type 6027 2/2-Way

Coil 20mm Type AC07

Connector Form B

Coil 32 and 40mm Type AC10

Connector Form A

Coil 42mm Type AC19

Connector Form A


Servo assisted 2/2-Way Solenoid Valve 6240

modular System based on new product line type 6027 with coil AC10

Circuit function: NC (NO optional in planning)

Orifice: 6mm

Pressure range: 0 – 16 bar

Media: neutral gases and liquids steam 180°C optional

Body material: brass and stainless steel

seal material: FKM/EPDMoptional PTFE


Servo assisted angle seat solenoid valve 6250

Circuit function: NC (NO optional in planning)

Orifice: 13/20/25mm

Pressure range: 0 – 10 bar

Media: neutral gases and liquids steam 180°C optional

Body material: brass and stainless steel

seal material: FKM/EPDMoptional PTFE for steam


Pneumatic

Pneumatic


Product basket

IP 20 IP 65/IP 67

No

n e

xE

x zo

ne

1


Freeline


FreeLINE (Typ 8645) – Modular Assembly


Cen

tral

> 100 l/min 300 l/min 700 l/min

6510/6511 54706524/6525 6516/6517

AirLINE Phoenix Wago Siemens Rockwell

6524/6525 (10mm), 6526/6527 (16mm) Valve functionen: 3/2, 5/2, 5/3, 5/2 Impuls

Dec

entr

al

Automation System IP65/67

6524/6525/0460( 10 mm )

FreeLINEFreeLINEFreeLINEFreeLINE

AirLINE in the process automation


System assembly – FreeLINE (Typ 8645)

Valve island fieldbus module

Standard Valve 6524, 6525

2x 3/2-Way-Valve Typ 6524

Valve island

Multipin version

End module

Fieldbus-modul

Multipin-modul

Pneumatic- modul

Combination modulValves + digital Inputs


Fieldbbus Module

Profibus DPV1 Version with:

-Electrical connection: M12 PDP in M12 PDP out M12 power supply M8 RIO out- pneumatical connection: G1/4“ , NPT 1/4“


Multipin Module

Multipin Version with:

- Electrical connection: M23 - Pneumatical connection: G1/4“ , NPT 1/4“


Pneumatic Module

Version with:- pneumatical connection : push in connection D6 mm push in connection D1/4“

Valves:- 2x Double 3/2-Solenoid valve 6524- 2x 5/2-Solenoid valve 6525Pressure range:- 2-7 bar- 1-10 bar

Option:- check valve on connection 3 and 5- without check valve- integrated manual handwheel


Combination Module

Version with:- pneumatical connection : push in connection D6 mm push in connection D1/4“

Valves:- 2x Double 3/2-Solenoid valve 6524- 2x 5/2-Solenoid valve 6525Pressure range:- 2-7 bar- 1-10 bar

Option:- check valve on connection 3 and 5- without check valve- integrated manual handwheel

Electrical connection:- 4x M8 Digital Input


Highlights FreeLINE (Typ 8645)

High protection IP65 / IP67

Electronical module, Combination module, Pneumatic module easy to combine.

Easy assembly, Installation and expandabilityt through modularity assembly

Available in and Multipin Version

Feedback Integration in the module


Our solution for Hazardous location


AirLINE Ex (Typ 8650) – modular structure


AirLINE Ex (Typ 8650)

pneumatical connection leftG3/8, NPT 3/8

Pneumatical connection right

4 valve per module10mm Valve QNn: 300 Nl/min; D6, D1/4, M5, M7 16mm Valve QNn: 700 Nl/min; D8, G1/8, NPT1/8


New Sensor Line


Flow Technology


pH and Conductivity Technology


Level Technology


Temperature, Pressure Technology


GuidedMicrowave

New Program Overview

RadarUltrasonic3 versions

15m/50ft8m/26ft5m/16ftTuningFork, three options


Level monitoring with vibration limit switches8110 – 8111 - 8112

• Transistor PNP (DC) 250mA

OR

• Contact-less (AC 50/60) 250 mA

• 1” & ¾” G & NPT, 2” Tri-Clamp

• Vacuum to 64bar/930psi

• 100°C/212°F (NPT)

• 150°C/302°F (Tri-Clamp)

• Two independent SPDT 5A Relays

•Vacuum to 64bar/930psi

• Universal supply voltage DC or AC

• High resistant materials :

316L, Hastelloy, Monel, ECTFE, PFA

Standard program is: 300cm/ 1ft 500cm/ 1.6ft1m/3.3ft

• Two independent SPDT 5A Relays

• 1” & ¾” G & NPT, 2” Tri-Clamp

• Vacuum to 64bar/930psi

•150°C/302°F (Tri-Clamp)

• Flange options

• High resistant materials : 316L,

Hastelloy, Monel, ECTFE, PFA

• Ra < 0.8 µm or < 0.3 µm

81118110 8112


Level measurement with ultrasonic8176 – 8177 – 8178

Function

The propagation time of the ultrasonic wave is measured to determine the distance.

Ultrasonic probe is used as emitter and receiver

Ultrasonic velocity is v= 330 m/s, 1,033ft/sec

Frequency range depends on the sensor type (70kHz, 50kHz and 33kHz)

High emission power (up to several kW electrical power)

Integrated temperature probe to compensate velocity changes

8176 8177 8178


Level measurement with ultrasonic

Measuring range: Type 8176 0,25 ... 5m

Type 8177 0,4 …8m

Type 8178 0,6 …15m

Process temperature: -40°C … 80°C

Process pressure: max. 3 bar

Probe: PVDF

Power supply:

2-wire-technology

Approvals: ATEX 1, 1/2, 2 G (8176 & 8177 only)

FM Intrinsically Safety (8176 & 8177 only)


Level measurement with guided microwaves (TDR) (Time Domain Reflection) – 8185 - 8186

Function

Microwaves pulses are emitted on a rod or cable at light velocity (300.000 km/s) at a frequency of up to 2GHz

Because of a „Skin-Effect“,the Microwave pulse runs on the surface of the cable and extends out approx 25cm in both directions.

Product (Dielectric) reflects the microwaves completely or partially

The propagation time of the pulse is measured to determine the distance.

Commissioning without filling

50cm invisible ring


Level measurement with guided microwaves

Exchangeable cable-Ø 4mm in 316

Standard Program 5m & 10m

Max length 32m

Tensile load 0,5t

Weight at the bottom

Exchangeable rod-Ø 6mm in 316L

Standard program 1m & 2m

Max length 4m

Process connection in 316L or Hastelloy C 22

Threaded from ¾“

Flange from DN 25 (1“)

Dielectric value from 1,7Accuracy: +/- 3mmProcess temperature/-pressure

-40 ... 150°C/302°F

Vacuum ... 40 bar/580psi


The new solutions for analytical measuring values

Dual channel transmitter 8285

Conductivity sensor 8220

pH system 8201


Short Overview 8220

Hygienic design acc. to EHEDG

Process connection TriClamp 1 ½“

Materials acc. to FDA

Wide measuring range


Short Overview 8201

Very tough design

Long life time

CIP and SIP compatible

maintenance free

bürkert fluid control systems. company profile08.05.2007page 2 bürkert fluid control systems facts...

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