bsm profile 2015
TRANSCRIPT
Bluestar Review
Safety, Customer Service, Commitment
Safety Safety FirstFirst
CompaCompany ny
OverviOverviewew
CapabiCapabilitieslities
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Safety> House Keeping> Safety equipment for employees > Safety Education > Reduction in accidents
BSM 2015
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Safe
ty E
quip
men
tClean uniforms, eyes and head protection to insure safety and guarantee good working conditions.
Protective GlassesSafety Hat
Identification
Safety GlovesSafety Gloves
Uniform
Safety Shoes
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Hou
se k
eepi
ng a
nd S
afet
y Ed
ucati
on
Clear walkways and clean floors to avoid falls and injury
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Example of Fire safety Training
Redu
ction
in a
ccid
ents
Yearly Injury Summary
2011 2012 20132014 (Sept)
All Accidents 9 8 8 53 day Accidents 4 5 4 27 day Accidents 4 3 2 2
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Who we service
Company Overview> Locations> Markets>Turnover>Organization and Management>Employee Statistics>Global Network>Customer Reference
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Loca
tions
“A” Main Factory 20,000 ㎡ in Baoan, Shenzhen
(45 minute drive from Shekou to Baoan)
“B” Corporate Headquarters, Technology Building, Shekou, Shenzhen
“C” Hong Kong Airport (40 minute ferry ride to Shekou)
A
B
C
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Mar
kets
and
Tur
nove
r510 employees, With Engineers in America and Mexico2015 estimated sales at approximately $78,000,000USD
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Glo
bal N
etw
ork,
aft
er s
ale
serv
ice
After sales service center
Production plant
Ontario, Canada
New York, USA
Arizona, USA
Alagoas, Brazil
Nagoya, Japan
Shenzhen,
China
Slavkov, Czech
Istanbul, Turkey
SenSei Tooling
Join Venture
Facility
London, UK
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Current and Future Developments
Capabilities>Research and Development>Engineering and Analysis >Tooling>Molding>Quality>Capital Investments
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Rese
arch
and
Dev
elop
men
t
Laboratory19 R&D staff mainly engaged in auto components, body parts, internal and external products research, design and development.
Cooperate with Guangdong Mold Association and Automobile Research Institute in South China University of Technology.
Test laboratory abrasion resistance, moisture resistance, cold resistance, wet & heat cycle, hardy impact, light aging resistance, high temperature aging resistance, materials tensile,…
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Engi
neer
ing
and
Anal
ysis
Technical Dept. has 8 senior engineers, who are specialized to do DFM and Moldflow.
Design Dept. has 40 design engineers, they use Pro Engineer, UG, SolidWork, AutoCAD and Master cam UG to design and program.
Tooling Dept. has about 200 professional mold makers. We can produce 700~800 sets of molds per year, from 150mmX150mm to 2.5mX3.5M, up to 30T.
We do trial-production and keep the mould running well in the machine for around 6 hours.
Mold Checking Team has 10 Mold checking engineers. They check the manufacturing process and inspect the molds.
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Tool
Mak
ing
Capa
city
CNC - 19 Machines• Maximum machining capability 3.2 x 1.9m• Mori Seiki CNC machine, 1500 x 600m, tolerance ±0.003mm• Mikron CNC machine, 710 x 400mm, tolerance ±0.005mm• Fanuc CNC machine, 500 x 400 x 200mm, tolerance ±0.005mm
EDM – 15 Machines• Sodick mirror EDM machine, tolerance ±0.002mm• Other EDM machines
Wire-cut – 9 Machines• Makino Wire-cut machine , tolerance ±0.005mm• Charmilles Wire-cut machine , tolerance ±0.005mm• Sodick Wire-cut machine, tolerance ±0.002mm• Tolerance ±0.002mm 20
Com
pone
nt S
uppl
iers
SteelSteel
Hot runnerHot runner
TextureTexture
Mold baseMold base
ResinResin
Hydro-cylinderHydro-
cylinder
Standard parts
Standard parts
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Tier
1 a
nd 2
sup
plie
rs to
Toy
ota
Current Programs include;BSM >> Ecoplas >> 466ABSM >> Ecoplas >> 053ABSM >> Ecoplas >> 883ABSM >> Mecaplast >> 466ABSM >> Farplas >> 466ABSM >> Roush >> 760A
2 years of successful Partnerships with Tier 1 Toyota suppliers
Dedicated Project Management team
70 tools in 2012 and 2013
Current program 870A and 982A underway
Holder, Hood Stay
Panel Sub Assy Instr Cluster
Finisher
Garnish Sub Assy Instr Cluster Finisher Lower
Centre
Control Pillar Lower
Front Side Panel
Door Console
Cover Front FloorCup Holder
Front Seat Cushion Inner Shield
Grip AssyControl Armrest
Hinge
Seat Track Bracket Inner Cover
Console Box Insert
Instrument Panel Under Cover RH
Front Door Armrest Insert
Grill
Front Seat Cushion Edge Protector
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Mirr
or P
roje
cts
for M
ekra
Lan
g
Current Programs include;BSM >> MEKRA Lang >>Evobus projectBSM >> MEKRA Lang >>Volvo projectBSM >> MEKRA Lang >> Cadillac prototypeBSM >> MEKRA Lang >> Chrysler project
4 years of successful Partnerships with Mekra Lang Dedicated Mekra Project Management team
60 tools from 2011 to 2014
Current program Scania Mirrors underway
ROU
SH/F
ORD
/CH
RYSL
ER
Ded
icat
ed P
roje
ct M
anag
emen
t
Current Programs include;BSM >> Roush >> Toyota 760ABSM >> Roush >> (Interior trim) FordBSM >> Roush >> ChryslerBSM >> Roush >> (exterior) FordBSM >> Roush >> HondaBSM >> Roush >> WilberBSM >> Roush >> Summit Polymers
5 years of successful Partnership
Dedicated Roush Project Management team
90 tools in 2013, commitment for 120 tools in 2014
2013 Euromold Partner to show strong China partner
Full time dedicated Roush Engineer on staff with dedicated office space in Corporate facility and factory
Daily transportation for engineers to & from the factory
China cell phone and IT support
BSM Engineering support in America for quick design approval and tooling trials.
Global Projects, Duplicate tooling design for China, America and Europe
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Build
ing
a So
lid P
artn
ersh
ip
5 years partnership for mold and molding
Dedicated Pacific Insight Project Management team
110 tools in 2013, commitment for 140 tools in 2014
Rapid prototyping tooling and production tooling
Molding We produce all molded parts and ship to
Mexico for final assembly
Transfer tooling from other Asian and Canadian molders
We manage all logistics to Mexico and have a warehouse inside of PI to manage materials
We have a dedicated BSM employee to manage quality and the warehouse in Mexico
BSM Engineering support in America, full time BSM engineer on staff at Pacific Insight in Detroit, USA.
Current Programs include;BSM >> Pacific Insight >> FordBSM >> Pacific Insight >> GMBSM >> Pacific Insight >> Caterpillar
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Current Programs includeBSM >> Trucklite>> cascadia + BugattiBSM >> Trucklite>> NavistarBSM >> Trucklite>> Volvo projectBSM >> Wipac >> Aston Martin One-77 BSM >> Daimler
Housing Turnbody
LensBugatti front housing
Housing
LensTurnbody Head lamp Housing
Head lamp bezel
Close out
Rear lamp reflector Front lens
Lam
p pr
ojec
t for
Tr
uckl
ite/w
ipac
SKO
DA
Ded
icat
ed P
roje
ct M
anag
emen
t
Wheel Cover
Middle Console
Middle Console Assembly
Middle Console Outer part
Middle Console Inner partB Pillar
Bar
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Del
phi/
BMW
Ded
icat
ed P
roje
ct M
anag
emen
t
CAC tank CAC Tank Inlet & Outlet Central wheel
Central panel
Lateral L/R defrost cover
Instrument panelSpeaker
Glove box
Radiator Outlet
Radiator Inlet
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NIF
CO/H
onda
/Nis
san
Ded
icat
ed P
roje
ct
Man
agem
ent
Base Fr Lic Plate
Spacer Rear Bumper SideCover Filler Pipe
Cor Up Beam R&L Fr Bumper
Bracket Fog
ECU Cover
Upper Duct L&R Front Bumper
Cover & Holder
Garn &. Grille
Front Bumper Side
Upper Duct Front Bumper
Cover Intake
Cover & Cap T Gate Bracket
Garn Rear
Garn Control
Garn Rear Corner
Garn Ctr Corner
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Inje
ction
Mol
ding
Cap
abili
ties
43 injection machines with robot from 50T to 2000T • Toshiba high speed injection machines from 100T to 350T• Vertical injection molding machines• Haitian injection machines
Trial run – In-house tooling trials
High volume production• ABS, PC, PC + ABS, POM, PMMA, PA, PPT, PE, PVC and other common materials and engineering plastics
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HAITIAN 160 T HAITIAN 90 T
Double shot HAITIAN 530 T
Double shot 震雄 850 T
HAITIAN 160 T
PI P
rodu
ction
line
Par
tner
ship
PI Production line PI Production line
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东芝( TOSHIBA) 350 T HAITIAN 360 T
东芝( TOSHIBA) 230 T
Microsoft Office Excel 97-2003 ¹¤×÷±í
List of Equipment in attached file
PI P
rodu
ction
line
Par
tner
ship
注塑机设备清单
Microsoft Office Excel 97-2003 ¹¤×÷±í
注塑机周边设备清单
Qua
lity
Syst
ems
Certifications ISO9001:2008 since 2006 ISO14001:2004 since 2008 TS16949:2009 since 2010
BSM have the systems in place ensure traceability down to every process on a single part, component and material; from design to delivery.
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Inve
stm
ent
Pla
nInvestmentInvestment plan – Bluestar Industrial Park plan – Bluestar Industrial Park Focus on automotive parts design and manufacturing.
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Co
mp
any
Cu
ltu
reMission: create value for customers, benefits for employees and share the social responsibility
Company sipirit : Diligence, solidarity, innovation
Vaules : safety always first, never give up mission in times of difficulty, be practical and realistic, be innovativeInvestment Plan
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