bruce watson - csl transhipment - transhipment – no port? no problem!

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Bruce Watson delivered the presentation at the 2014 Mining the Pilbara Conference. The 2014 Mining the Pilbara Conference explored current projects and regulatory updates in the Pilbara region. For more information about the event, please visit: http://www.informa.com.au/pilbaramining14

TRANSCRIPT

Page 1: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

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Page 2: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

HIGH CAPACITY TRANSHIPMENT SYSTEMS

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“Mining The Pilbara” Port Hedland 9th July 2014

Page 3: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

About CSL

Why Transhipment

Transhipment Solutions

Transhipment Evolution

Next Generation of Transhippers

Agenda

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Page 4: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

• HISTORY

• 1845: The first of the original companies founded

• 1913: 11 shipping companies merged to create Canada Steamship Lines

• 2013: Centenary celebrations

• CORE BUSINESS

• Designs, builds, owns and operates bulk material handling assets

• Handles nearly 100 Million tons of bulk cargo annually, including ~ 30 million tons transhipment

• GLOBAL

• Largest owner of self-unloader vessels in the world

• Operations in Asia, Australia, Africa, the Americas and Europe

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About CSL

Page 5: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

CSL’s WORLDWIDE FLEET

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About 70 bulkers and transhippers

Page 6: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

A quicker route to market

Earlier cash-flows, to fund the high cost of upstream infrastructure projects

Earlier royalty payments to fund Government projects

Earlier economic stimulus trickling down through the economy

Reduced risk of environmental wars

Transhipment – The Benefits

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Page 7: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

Economies of Scale not otherwise available (up scaling to Cape vessels)

Minimal Investment in Shore side Infrastructure

Minimal Port Infrastructure

Minimal or No Dredging

Minimal Environmental Impact

Transhipment – The Savings

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Page 8: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

Transhipment Solutions Approach

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High Volume Systems

Gravity based

Reliable Built-for-Purpose solutions

“Incremental Engineering” around proven solution – No prototyping

Focus on safety/environment

Page 9: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

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Transhipment Solutions TSV – Optimization

Red numbers = laytime for a 172,000dwt Cape in days All basis Single shore loader: 6,000 TPH

4.2d

5.7d

8.1d

2.1d

2.9d

4.1d

2.0d

2.3d

2.7d

-

2,500,000

5,000,000

7,500,000

10,000,000

12,500,000

15,000,000

17,500,000

20,000,000

22,500,000

25,000,000

5 nm 20 nm 40 nm

Distance Shore to Anchorage

MT

/An

nu

m

20,000 MT TSV Annual Throughput (300 days/80%)

3.2d

3.9d

5.1d

1.7d

2.0d

2.6d

1.7d

1.9d

5 nm 20 nm 40 nm

Distance Shore to Anchorage

40,000 MT TSV Annual Throughput (300 days/80%)

Page 10: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

Transhipment Solutions Incremental Expansion

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$-

$2.0

$4.0

$6.0

$8.0

$10.0

$12.0

$14.0

$16.0

$18.0

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

$/t

Million Tonnes

Transhipment Cost per Tonne

1 TSV

2 TSV

3 TSV

Page 11: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

Transhipment in The Pilbara - Potential

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Oceanic Bathymetry

Limited opportunity for new deep water ports … little spare capacity in the current deep water ports

Typically – deep water (25m) found 10 - 20 nm from shore; means significant channel dredging to accommodate cape ships

Capital & Environment

$billion savings in infrastructure & port dredging

Limited environmental impact minimizing the “eco-wars”

Uncertainty

Volume ramp-up, Fluctuating iron ore price,

Lead time

Reduced Capex because of smaller infrastructure

Smoother approval process

Leads to earlier start up

Page 12: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

PORT HEDLAND

14m channel + tide = max depth ~ 22m

Cape ship departures restricted to high tides

Transhipment – Better Port Utilization

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Cla

ss A

- H

r 0

.0

Cla

ss A

- H

r 1

.0

Cla

ss A

- H

r 2

.0

Cla

ss A

- H

r 3

.0

Cla

ss A

- H

r 4

.0

Cla

ss A

- H

r 5

.0

Cla

ss B

/C -

Hr

6.0

Cla

ss B

/C -

Hr

7.0

Cla

ss B

/C -

Hr

8.0

Cla

ss B

/C -

Hr

9.0

Cla

ss B

/C -

Hr

10.

0

Cla

ss B

/C -

Hr

11.

0

Cla

ss A

- H

r 1

2.0

Cla

ss A

- H

r 1

3.0

Cla

ss A

- H

r 14

.0

Cla

ss A

- H

r 1

5.0

Cla

ss A

- H

r 1

6.0

Cla

ss A

- H

r 1

7.0

Cla

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/C -

Hr

18.

0

Cla

ss B

/C -

Hr

19.

0

Cla

ss B

/C -

Hr

20.

0

Cla

ss B

/C -

Hr

21.

0

Cla

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/C -

Hr

22.0

Cla

ss B

/C -

Hr

23.

0

Tid

e

Tide restrictions ____ Cape departures ____ Under utilized

Page 13: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

Biggest Ship Biggest Cargo Most Efficient

Date 11 Feb 2014 5 Dec 2013 3 May 2014

Ship CSB Glory Hugo N Bao Fu

Deadweight 315,063 dwt 297,088 dwt 250,877 dwt

Cargo Lift 235,512 mt 263,962 mt 247,572 mt

% Cargo to DWT 74.75% 88.85% 98.68%

Transhipment – Better Port Utilization

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Some Port Hedland Statistics 1

1 Port Hedland Port Authority Website

Page 14: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

Transhipping Potential on the Pilbara Coast

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Transhipping Options

Page 15: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

Transhipment Small Port Development

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A suitable strip of coastal land

Build a stock pile pad, or load direct from a rail car dumper

Construct a jetty

Add a conveyor and ship-loader …

Out to Depth of 6.5m

Page 16: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

Transhipment Small Port Development

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No Tugs

No Pilots

Fixed Loader & Conveyor

Short Jetty 6.5m draft

Page 17: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

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Transhipment Evolution

“Interim Solutions” – Existing Gravity Self-Unloaders

“Lakers” – topping off capes for export “Lakers ” – blending off-shore

“CSL Atlas” - transhipping Iron ore in Liberia “CSL Spirit” - transhipping Iron ore in Canada

Page 18: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

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Transhipment Evolution Generation Change

Iron ore in Whyalla – 1st Generation Iron ore in Whyalla – 2nd Generation

Interim Solutions – Iron Ore West Africa High Capacity TSV – 3rd Generation

Page 19: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

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Transhipment Evolution “2nd Generation CSL WHYALLA” – TSV Conversion

Prior to conversion

Transhipping off Whyalla Cape loading boom fitted

Existing SUL boom replaced

Page 20: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

Transhipment Evolution “2nd Generation CSL Trimnes” – Next conversion

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Page 21: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

Transhipment Evolution - Trimnes Conversion Plans

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Installation of shiploader

Bigger Bow/stern thrusters

Single point loading system

Upgraded winches

New auxiliary engines

Bridge Modification

Plastic lining in cargo holds

Fendering installed

Modification of incline boom

Hold strengthening for heavy cargoes

Page 22: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

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CSL Whyalla – Transhipping Iron Ore

Page 23: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

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Next Generation Transhipment Shuttle Vessels

Flexible Design – Built for Purpose

Environmentally friendly – zero dust

Single Point Loader system if required

Gravity based unloading system

Up to 10,000tph peak transhipment rate with two ship-loaders

Up to 5,000tph peak transhipment rate with a single ship-loader

Highly maneuverable with azimuth thrusters – no tugs required

Loading directly to Capes.

30k – 60k tonnes dwt 12k – 25k tonnes dwt

Page 24: Bruce Watson - CSL Transhipment - Transhipment – No Port?  No Problem!

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NO PORT? NO PROBLEM!