british board of agrÉment test report no 46675 · refer to bs 6375 -1:2009 table 1, for further...

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Test Report No 46675 Page 1 of 22 pages 'British Board of AgrØment 2010 Bucknalls Lane, Garston Watford, Herts WD25 9BA Tel: 01923 665300 Fax: 01923 665301 e-mail: [email protected] http://www.bbacerts.co.uk BRITISH BOARD OF AGRMENT TEST REPORT No 46675 Tests to determine the weathertightness performance to BS 6375-1:2009 of the Clearview Windows Limited Alumatherm Vertically sliding window. Contents 1 Report conditions 2 Introduction 3 Test method 4 Samples 5 Results Appendix 1 Characterisation Appendix 2 Window test data recording Approved by: Authorised by: (Test Technician) Test Unit Leader Date: 28 July 2010 Date: 29 July 2010 On behalf of the British Board of AgrØment

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Page 1: BRITISH BOARD OF AGRÉMENT TEST REPORT No 46675 · Refer to BS 6375 -1:2009 Table 1, for further details of UK exposure categories and classification notes. Refer to Appendix 2 for

Test Report No 46675 Page 1 of 22 pages

©British Board of Agrément 2010

Bucknalls Lane, Garston Watford, Herts WD25 9BA Tel: 01923 665300 Fax: 01923 665301 e-mail: [email protected] http://www.bbacerts.co.uk

BRITISH BOARD OF AGRÉMENT TEST REPORT No 46675

Tests to determine the weathertightness performance to BS 6375-1:2009 of the Clearview Windows Limited Alumatherm Vertically sliding window.

Contents

1 Report conditions 2 Introduction 3 Test method 4 Samples 5 Results

Appendix 1 � Characterisation Appendix 2 � Window test � data recording

Approved by: Authorised by: (Test Technician) Test Unit Leader Date: 28 July 2010 Date: 29 July 2010

On behalf of the British Board of Agrément

Page 2: BRITISH BOARD OF AGRÉMENT TEST REPORT No 46675 · Refer to BS 6375 -1:2009 Table 1, for further details of UK exposure categories and classification notes. Refer to Appendix 2 for

Test Report No 46675 Page 2 of 22 pages

Client: Clearview Windows Limited Northfield Industrial Estate Blenheim Way Market Deeping Peterborough PE6 8LD Job No: T1/46675 Work period: July 2010 1 REPORT CONDITIONS 1.1 This Report:

● relates only to the product/system and sample/specimen thereof named and described herein ● relates only to the test conditions described herein

● is issued only to the company, firm, organisation or person named herein � no other company, firm, organisation or person may hold this Report or claim that it has been issued to them ● has to be read, considered and used as a whole document � it may be misleading and will be incomplete to be selective

● is copyright of the BBA ● is subject to English Law. 1.2 No verification of any of the materials, samples, specimens, information, data or documents

supplied to the BBA has been made, except where otherwise stated. 1.3 Publications, documents, specifications and similar matter that are referred to herein, are those

that were current at the date of issue of this Report, except where otherwise stated. 1.4 The BBA has used due skill, care and diligence in preparing this Report, but no warranty is given

or implied. 1.5 In issuing this Report, the BBA is not responsible; and is excluded from any liability to any

company, firm, organisation or person; for any matters arising directly or indirectly from:

● the presence or absence of any patent, intellectual property or similar rights subsisting in the product/system

● individual installations of the product/system, including their nature, design, methods, performance, workmanship and maintenance ● any works and constructions in which the product/system is installed, including their nature, design, methods, performance, workmanship and maintenance ● any loss or damage, including personal injury, howsoever caused by the product/system, including its manufacture, supply, installation, use, maintenance and removal.

1.6 This Report does not constitute an approval or endorsement of the product/system.

Page 3: BRITISH BOARD OF AGRÉMENT TEST REPORT No 46675 · Refer to BS 6375 -1:2009 Table 1, for further details of UK exposure categories and classification notes. Refer to Appendix 2 for

Test Report No 46675 Page 3 of 22 pages

2 INTRODUCTION

The tests reported here were commissioned to determine the performance of the sample listed in section 4 when tested as detailed in Section 3 Test Method. The results are only valid for the conditions under which the test was conducted and for the specific window tested.

3 TEST METHOD

Tests were conducted in accordance with BS 6375 -1 : 2009 Performance of Windows and doors � Part 1: Classification for weathertightness and guidance on selection and specification.

Using the following standards as modified by BS 6375 -1 : 2009 :-

Air permeability to BS EN 1026 : 2000 Windows and doors � Air permeability � Test method. Watertightness to BS EN 1027 : 2000 Windows and doors � Watertightness � Test method. Resistance to wind BS EN 12211 : 2000 Windows and doors � Resistance to wind � Test method. The samples were Classified in accordance with BS 6375 -1 : 2009 Performance of Windows and doors � Part 1: Classification for weathertightness and guidance on selection and specification.

Using the following standards as modified by BS 6375 -1 : 2009 :- BS EN 12207 : 2000 Windows and doors � Air permeability � Classification. BS EN 12208 : 2000 Windows and doors � Watertightness � Classification. (Incorporating Corrigendum No 1). BS EN 12210 : 2000 Windows and doors � Resistance to wind � Classification. (Incorporating Amendment Nos 14690 and Corrigendum No 1). All testing was carried out using the BBA Schulten Window Test Facility.

4 SAMPLES

Clearview Windows Limited supplied the following sample: BBA ref/batch Quantity Description T1/46675/1

1

Vertically sliding, double glazed, aluminium window, 1480mm high by 1200mm wide.

For full characterisation of the sample see Appendix 1

Page 4: BRITISH BOARD OF AGRÉMENT TEST REPORT No 46675 · Refer to BS 6375 -1:2009 Table 1, for further details of UK exposure categories and classification notes. Refer to Appendix 2 for

Test Report No 46675 Page 4 of 22 pages

5 RESULTS SUMMARY Exposure category and classification, BS 6375 -1

Air permeability Watertightness Resistance to wind load

UK exposure category

Class Max� test pressure Class Max� test pressure Class P1

2000 3 600Pa 6A 250 A5 2000

Refer to BS 6375 -1:2009 Table 1, for further details of UK exposure categories and classification notes.

Refer to Appendix 2 for full test results. T1-46675-1 Clearview.wt.ext.rep

Page 5: BRITISH BOARD OF AGRÉMENT TEST REPORT No 46675 · Refer to BS 6375 -1:2009 Table 1, for further details of UK exposure categories and classification notes. Refer to Appendix 2 for

Test Report No 46675 Page 5 of 22 pages

APPENDIX 1 � CHARACTERISATION

The samples were characterised by the Client as follows:-

(Total of 3 pages)

Page 6: BRITISH BOARD OF AGRÉMENT TEST REPORT No 46675 · Refer to BS 6375 -1:2009 Table 1, for further details of UK exposure categories and classification notes. Refer to Appendix 2 for

Test Report No 46675 Page 6 of 22 pages

Page 7: BRITISH BOARD OF AGRÉMENT TEST REPORT No 46675 · Refer to BS 6375 -1:2009 Table 1, for further details of UK exposure categories and classification notes. Refer to Appendix 2 for

Test Report No 46675 Page 7 of 22 pages

Page 8: BRITISH BOARD OF AGRÉMENT TEST REPORT No 46675 · Refer to BS 6375 -1:2009 Table 1, for further details of UK exposure categories and classification notes. Refer to Appendix 2 for

Test Report No 46675 Page 8 of 22 pages

Page 9: BRITISH BOARD OF AGRÉMENT TEST REPORT No 46675 · Refer to BS 6375 -1:2009 Table 1, for further details of UK exposure categories and classification notes. Refer to Appendix 2 for

Test Report No 46675 Page 9 of 22 pages

APPENDIX 2 � WINDOW TEST-DATA RECORDING

(Total of 13 pages)

Page 10: BRITISH BOARD OF AGRÉMENT TEST REPORT No 46675 · Refer to BS 6375 -1:2009 Table 1, for further details of UK exposure categories and classification notes. Refer to Appendix 2 for

Test Report No 46675 Page 10 of 22 pages

SCHULTEN TEST RIG

WINDOW & DOOR TEST - DATA RECORDING Sample No: T1/46675/1 Date: 21 Juy 2010 Operator: MAB Sample details:

Clearview Windows, double glazed, white, aluminium, vertical slider, 1200mm wide by 1480mm high.

Outline sketch viewed from the inside:

Transducer positions o Hinge positions ♦ Locking positions ! Window to subframe fixing method: Wood screws Position of visible window to subframe fixings �X� on sketch above - none all hidden by trim. Note that any references in this report to right-hand side (RHS) and left-hand side (LHS) are assuming the sample is being viewed from its internal face. The sample was conditioned for four hours prior to test at an ambient temperature between the range of 10ºC to 30ºC and a relative humidity of 25% to 75%. The results contained in these worksheets do not in any way assess the joint between the sample and the test surround, and hence the joint between the window/door and the fabric of any building is not covered by this assessment.

Page 11: BRITISH BOARD OF AGRÉMENT TEST REPORT No 46675 · Refer to BS 6375 -1:2009 Table 1, for further details of UK exposure categories and classification notes. Refer to Appendix 2 for

Test Report No 46675 Page 11 of 22 pages

Sample No T1-466675-1

Date 22-Jul-10 Operator MAB

1 Air permeability BS EN 1026:2000 (before gusting)

Length of opening joint (m) = 6.11Total area of sample (m²) = 1.776

Air Temperature (°C) = 20.6 Air Pressure (mbar) = 1001.5Room Humidity (%) = 59 Vo Calculation = 0.98662718

Setting pulses 3 x 0 to Pmax +10% (500Pa min)

Positive Pressure

Pressure(Pa) Sealed calc Unsealed calc m-1 m-2

50 5.5 5.4 12.9 12.7 1.19 4.11100 8.1 8.0 21.5 21.2 2.16 7.44150 10.1 10.0 28.9 28.5 3.04 10.44200 12.0 11.8 35.1 34.6 3.73 12.83250 13.7 13.5 40.3 39.8 4.30 14.78300 15.2 15.0 44.7 44.1 4.76 16.39450 19.0 18.7 55.5 54.8 5.89 20.28600 22.2 21.9 62.8 62.0 6.56 22.55

14.5 14.3060942Negative Pressure

Pressure(Pa) Sealed calc Unsealed calc m-1 m-2

50 5.6 5.5 13.6 13.4 1.29 4.44100 8.2 8.1 21.3 21.0 2.12 7.28150 10.1 10.0 24.9 24.6 2.39 8.22200 11.9 11.7 29.4 29.0 2.83 9.72250 13.6 13.4 33.3 32.9 3.18 10.94300 15.1 14.9 37.0 36.5 3.54 12.17450 18.8 18.5 45.8 45.2 4.36 15.00600 22.1 21.8 53.6 52.9 5.09 17.50

WINDOW & DOOR TEST - DATA RECORDING

LEAKAGE (m3hr-1) Net Leakage

Net LeakageLEAKAGE (m3hr-1)

BS EN 12207: Class (see individual graphs) BS 6375 -1:2009: Class 3 (600Pa)

Page 12: BRITISH BOARD OF AGRÉMENT TEST REPORT No 46675 · Refer to BS 6375 -1:2009 Table 1, for further details of UK exposure categories and classification notes. Refer to Appendix 2 for

Test Report No 46675 Page 12 of 22 pages

AIR PERMEABILITY CLASSIFICATION GRAPHS

Derived from the corrected average value of both positive and negative readings as described in BS 6375 -1:2009.

Mean air permeability based on overall area (m³/hr)

0.00

10.00

20.00

30.00

40.00

50.00

60.00

70.00

0 100 200 300 400 500 600 700

Air pressure (Pa)

Class 1 Class 2 Class 3 Class 4 Air permeability

Mean air permeability based on length of opening joint (m³/hr)

0.00

2.00

4.00

6.00

8.00

10.00

12.00

14.00

16.00

18.00

0 100 200 300 400 500 600 700

Air pressure (Pa)

Class 1 Class 2 Class 3 Class 4 Air permeability

Page 13: BRITISH BOARD OF AGRÉMENT TEST REPORT No 46675 · Refer to BS 6375 -1:2009 Table 1, for further details of UK exposure categories and classification notes. Refer to Appendix 2 for

Test Report No 46675 Page 13 of 22 pages

AIR PERMEABILITY CLASSIFICATION GRAPHS

Individual graphs derived from the positive air pressure readings BS EN 12207

Air permeability based on overall area (m³/hr)(Positive air pressure)

0.00

10.00

20.00

30.00

40.00

50.00

60.00

70.00

0 100 200 300 400 500 600 700

Air pressure (Pa)

Class 1 Class 2 Class 3 Class 4 Air permeability

Air permeability based on length of opening joint (m³/hr)(Positive air pressure)

0.00

2.00

4.00

6.00

8.00

10.00

12.00

14.00

16.00

18.00

0 100 200 300 400 500 600 700

Air pressure (Pa)

Class 1 Class 2 Class 3 Class 4 Air permeability

Page 14: BRITISH BOARD OF AGRÉMENT TEST REPORT No 46675 · Refer to BS 6375 -1:2009 Table 1, for further details of UK exposure categories and classification notes. Refer to Appendix 2 for

Test Report No 46675 Page 14 of 22 pages

AIR PERMEABILITY CLASSIFICATION GRAPHS

Individual graphs derived from the negative air pressure readings BS EN 12207

Air permeability based on overall area (m³/hr)(Negative air pressure)

0.00

10.00

20.00

30.00

40.00

50.00

60.00

70.00

0 100 200 300 400 500 600 700

Air pressure (Pa)

Class 1 Class 2 Class 3 Class 4 Air permeability

Air permeability based on length of opening joint (m³/hr)(Negative air pressure)

0.00

2.00

4.00

6.00

8.00

10.00

12.00

14.00

16.00

18.00

0 100 200 300 400 500 600 700

Air pressure (Pa)

Class 1 Class 2 Class 3 Class 4 Air permeability

Page 15: BRITISH BOARD OF AGRÉMENT TEST REPORT No 46675 · Refer to BS 6375 -1:2009 Table 1, for further details of UK exposure categories and classification notes. Refer to Appendix 2 for

Test Report No 46675 Page 15 of 22 pages

WINDOW & DOOR TEST - DATA RECORDING

Sample No: T1/46675/1 Date: 22/7/2010 Operator: MAB

2 Water penetration BS EN 1027:2000 Water flow rate (l min-1) = 6.0 Water temperature (°C) = 18.9 to 19.9 Ambient temperature (°C) = 20.6 Test chamber (°C) = 20.4 RH (%) = 59 Atmos (mbar) = 1001.5 Setting pulses 3 x 0 to Pmax +10% (500Pa min) Water penetration as indicated: Time duration

(mins) Pressure

(Pa) Comments

(Position and time of any leakage) 15 0 No visible leakage 5 50 No visible leakage 5 100 No visible leakage 5 150 No visible leakage 5 200 No visible leakage 5 250 No visible leakage 5 300 Leak from lower weather seal after 4mins (1)

Position of water penetration

BS EN 12208: Class 6A BS 6375 -1:2009: Class 6A (250 Pa)

Page 16: BRITISH BOARD OF AGRÉMENT TEST REPORT No 46675 · Refer to BS 6375 -1:2009 Table 1, for further details of UK exposure categories and classification notes. Refer to Appendix 2 for

Test Report No 46675 Page 16 of 22 pages

WINDOW & DOOR TEST - DATA RECORDING

Sample No: T1/46675/1 Date: 22/7/2010 Operator: MAB 3 Resistance to wind load BS EN 12211:2000 (+ and - refer to pressure in box) Deflection limit = Most deforming member:- (see front page)

1080 mm ÷ 150 = 7.2 mm (Class A)

(a) Setting pulses 3 x ± 2200 Pa (b) P1 deformation test Pressures applied: ± 2000 Pa Comments: No visible damage

Pressure (Pa)

Deformation of frame member (1) (mm)

+ 2000 1.1

- 2000 2.5 (c) P2 repeated test Pressures applied: 50 x 1000Pa negative to 1000Pa positive Comments: No visible damage Air leakage within 20% of Class maximum? Mean values (BS 6375) Yes Individual ( BS EN 12210) Yes

BS EN 12210: Class A5 BS 6375-1:2009: Class 2000Pa (1) The test method specifies measurement of displacement accuracy of 0.1 mm, the quoted displacement accuracy of the instruments involved is 0.2mm.

Page 17: BRITISH BOARD OF AGRÉMENT TEST REPORT No 46675 · Refer to BS 6375 -1:2009 Table 1, for further details of UK exposure categories and classification notes. Refer to Appendix 2 for

Test Report No 46675 Page 17 of 22 pages

Sample No T1/46675/1

Date 22-Jul-10 Operator MAB

4 Air permeability BS EN 1026:2000 (after gusting)

Length of opening joint (m) = 6.11Total area of sample (m²) = 1.776

Air Temperature (°C) = 21 Air Pressure (mbar) = 1002.7Room Humidity (%) = 50 Vo Calculation = 0.98646541

Setting pulses 3 x 0 to Pmax +10% (500Pa min)

Positive Pressure

Pressure(Pa) Sealed calc Unsealed calc m-1 m-2

50 6.4 6.3 13.7 13.5 1.18 4.05100 9.3 9.2 22.0 21.7 2.05 7.05150 11.7 11.5 30.1 29.7 2.97 10.22200 13.8 13.6 35.5 35.0 3.50 12.05250 15.8 15.6 40.9 40.3 4.05 13.94300 17.3 17.1 45.6 45.0 4.57 15.72450 21.5 21.2 55.3 54.6 5.46 18.77600 25.0 24.7 63.8 62.9 6.26 21.55

Negative Pressure

Pressure(Pa) Sealed calc Unsealed calc m-1 m-2

50 6.3 6.2 14.9 14.7 1.39 4.78100 9.1 9.0 23.9 23.6 2.39 8.22150 11.4 11.2 27.5 27.1 2.60 8.94200 13.3 13.1 30.2 29.8 2.73 9.39250 14.9 14.7 34.7 34.2 3.20 11.00300 16.6 16.4 38.5 38.0 3.54 12.16450 20.6 20.3 47.1 46.5 4.28 14.72600 24.1 23.8 55.3 54.6 5.04 17.33

WINDOW & DOOR TEST - DATA RECORDING

LEAKAGE (m3hr-1) Net Leakage

Net LeakageLEAKAGE (m3hr-1)

BS EN 12207: Class (see individual graphs) BS 6375 -1:2009: Class 3 (600Pa)

Page 18: BRITISH BOARD OF AGRÉMENT TEST REPORT No 46675 · Refer to BS 6375 -1:2009 Table 1, for further details of UK exposure categories and classification notes. Refer to Appendix 2 for

Test Report No 46675 Page 18 of 22 pages

AIR PERMEABILITY CLASSIFICATION GRAPHS

Derived from the corrected average value of both positive and negative readings as described in BS 6375 -1:2009.

Mean air permeability based on overall area (m³/hr)

0.00

10.00

20.00

30.00

40.00

50.00

60.00

70.00

0 100 200 300 400 500 600 700

Air pressure (Pa)

Class 1 Class 2 Class 3 Class 4 Air permeability

Mean air permeability based on length of opening joint (m³/hr)

0.00

2.00

4.00

6.00

8.00

10.00

12.00

14.00

16.00

18.00

0 100 200 300 400 500 600 700

Air pressure (Pa)

Class 1 Class 2 Class 3 Class 4 Air permeability

Page 19: BRITISH BOARD OF AGRÉMENT TEST REPORT No 46675 · Refer to BS 6375 -1:2009 Table 1, for further details of UK exposure categories and classification notes. Refer to Appendix 2 for

Test Report No 46675 Page 19 of 22 pages

AIR PERMEABILITY CLASSIFICATION GRAPHS

Individual graphs derived from the positive air pressure readings BS EN 12207

Air permeability based on overall area (m³/hr)(Positive air pressure)

0.00

10.00

20.00

30.00

40.00

50.00

60.00

70.00

0 100 200 300 400 500 600 700

Air pressure (Pa)

Class 1 Class 2 Class 3 Class 4 Air permeability

Air permeability based on length of opening joint (m³/hr)(Positive air pressure)

0.00

2.00

4.00

6.00

8.00

10.00

12.00

14.00

16.00

18.00

0 100 200 300 400 500 600 700

Air pressure (Pa)

Class 1 Class 2 Class 3 Class 4 Air permeability

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Test Report No 46675 Page 20 of 22 pages

AIR PERMEABILITY CLASSIFICATION GRAPHS

Individual graph derived from the negative air pressure readings BS EN 12207

Air permeability based on overall area (m³/hr)(Negative air pressure)

0.00

10.00

20.00

30.00

40.00

50.00

60.00

70.00

0 100 200 300 400 500 600 700

Air pressure (Pa)

Class 1 Class 2 Class 3 Class 4 Air permeability

Air permeability based on length of opening joint (m³/hr)(Negative air pressure)

0.00

2.00

4.00

6.00

8.00

10.00

12.00

14.00

16.00

18.00

0 100 200 300 400 500 600 700

Air pressure (Pa)

Class 1 Class 2 Class 3 Class 4 Air permeability

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Test Report No 46675 Page 21 of 22 pages

WINDOW & DOOR TEST - DATA RECORDING

Sample No: T1/46675/1 Date: 22/7/2010 Operator: MAB 5 P3 safety test BS EN 12211:2000 (+ and - refer to pressure in box) Pressure applied: - 3000 Pa followed by + 3000 Pa Comments: No visible damage

BS EN 12210: Class 5A BS 6375 -1:2009: Class 2000 Pa

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Test Report No 46675 Page 22 of 22 pages

WINDOW & DOOR TEST - DATA RECORDING

Extra tests required by Client Sample No: T1/46675/1 Date: 22/7/2010 Operator: MAB

Water penetration BS EN 1027:2000 Extra test with sill inner upstand removed. Water flow rate (l min-1) = 6.0 Water temperature (°C) = 19.9 to 16.8 Ambient temperature (°C) = 20.6 Test chamber (°C) = 21.4 Setting pulses 3 x 0 to Pmax +10% (500Pa min) RH (%) = 50 Atmos (mbar) = 1002.7 Water penetration as indicated: Time duration

(mins) Pressure

(Pa) Comments

(Position and time of any leakage) 15 0 No visible leakage 5 50 No visible leakage 5 100 No visible leakage 5 150 No visible leakage 5 200 No visible leakage 5 250 No visible leakage 5 300 No visible leakage from weather seal, (leak from joint in lower frame

� not assessed as only looking at weatherseal performance) 450 Leak from all along lower weather seal (1)

Position of water penetration

P3 safety test BS EN 12211:2000 (+ and - refer to pressure in box) Pressure applied: - 3600 Pa followed by + 3400 Pa Comments: The screws were removed from the glazing beads for this

test - No visible damage, beads stayed in place. T1-46675-1 Clearview vs.wt int rep.