Optimise production - lower operating costs!

Briquetting presses Economical and space-saving disposal

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Full energy efficiency to save space and reduce costs

Chip storage takes up space, is relatively expensive and involves high safety requirements. Compacto briquetting presses make effective use of the latent energy in sanding dust, wood chips and sawdust.

Chip briquettes require little storage space and have a high calorific value. Depending on the grade of the chips, the volume can be reduced to 1/5 of the original quantity of chips. Schuko provides effective and compact solutions.

Schuko briquetting pressCompacto 2200 S-20/75

Compacto briquetting presses are available in six different power classes, which are adapted to the power requirement and existing space. Depending on the Modele of chip, moisture content and bulk weight, it is possible to press 25 to 200 kg of chip material per hour. The power consumption is exceptionally low.

Compacto briquetting presses are hydraulically operated and can be fed manually, by a bagging or filter system or a cargo floor. If a plant is already available on site, the connections to the briquetting press are manufactured according to drawing.

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A large number of materials can be compacted by a Compactobriquetting press:> wood chips,> shredded plastic (Styrol, Styropor, PU and PVC),> paper scrap, paper dust,> sanding dust,> biomass (Miscanthus and hemp),> nonferrous shredded metals (copper, aluminium, zinc, bronze and brass),> shredded recycling materials,> shredded tobacco,> and shredded denim.

That is a selection of the materials tested in practice.

Take advantage of the features of the Compacto briquetting system:

> low purchase price,

> powerful operation,

> space-saving and expandable to size,

> versatile,

> the opening cover makes the briquetting press easily accessible for maintenance and service purposes (see illustration on left).

Hydraulic unit

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Technical information for Compacto briquetting pressesCompacto sxeries briquetting pressesModel Item No. Hydraulic motor Approx. weight Approx. briquetting* Diameter (mm) of output in kW (kg) power (kg/h) chip briquettes

C 700 S-20 740 700 3.0 340 25-30 60

C 800 S-20 740 900 3.0 340 30-45 60

C 1100 S-20 741 100 4.0 390 60-75 60

C 1800 S-20 741 800 7.5 520 85-110 60

C 2200 S-20/75 742 200 11.0 761 100-150 75

C 2500 S-20/75 742 500 15.0 786 150-200 75*depending on Modele of material and moisture content

Compacto briquetting presses - powerful pressing and convincing arguments:

SPS controls (system-programmable controls)All Compacto briquetting presses are equipped with SPS controls. The latter control the control processes within the machine (see illustrations above).

Unbeatable advantages of SCHUKO SPS controls:> Automatic material metering. The briquette’s size can be individually

adjusted to the particular requirements (see illustration at top right and illustration on page 7).

> Service requirements are displayed.> Possible errors in the working process are indicated immediately.

“SCHUKO Tech“ special position dieAs an option, the Compacto briquetting presses can be equipped with the “SCHUKO Tech“ positioning die. This positioning die stands out for its special long-life coating.

You, too, can benefit from the pluses of the “SCHUKO Tech-positioning die”:> Service and maintenance work is minimised dramatically.> The special hardening distinctly lengthens the positioning die’s life.> The briquettes’ strength is increased.

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Possibilities for combining Compactobriquetting presses

SPB 50 chip container for mobile dust removerVACOMAT 160xp, 200xp, 250 and 300SPB 75 chip container for bagging unit

Model Item No. Contents Height m3 mm

Chip container SPB 50 750 120 0,47 910

Chip container SPB 75 750 100 0,75 980

Base for VACOMAT N-1000 shown on VACOMAT N-1000

Model Item No. Contents Height m3 mm

Base forVACOMAT N-1000 635 500 1,50 1.100

Expansion enlargement for N-1000 635 700 1,13 550

SPB 50 chip containerfor VACOMAT mobile dust removers160xp, 200xp, 250 and 300SPB 75 chip containerfor bagging unit

Base for VACOMAT N-1000on VACOMAT N-1000

Base for VACOMAT N-1000> Press feed container including extraction

screw with motor Drive and agitator> VACOMAT N-1000 filter attachment unit

SPB 50 chip container> SPB 50 chip container

with mobile VACOMAT 200xp dust remover

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SPB 2020 chip container with EcoVar filter attachment

Model Article Contents Height No. m3 mm

SPB 2020 chip container 751 100 2,70 990

Expansion enlargement 753 500 2,30 580

Expansion enlargement 753 600 3,40 850

SPB 2020 chip container with EcoVar filter attachment

SPB 2020 chip container> Press feed container including extraction screw

with motorised drive and agitator> EcoVar04 Model 2020 filter attachment

Compacto C 2200 S-20/75 briquetting press

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Centro 3000 chip container with Centro 3000 filter attachment

In a small space, the Centro 3000 filter series has many advantages. Combining it with a Compacto briquetting press produces a highly effective chip disposal unit.The Centro 3000 has a high intermediate storage capacity, while the briquetting press compacts the material into chip briquettes.

Centro 3000 chip container> Press feed container including extraction

screw with motorised drive and agitator> Filter attachment model Centro 3000

Centro 3000 chip containerwith Centro 3000 filter

Model Article Contents Height No. m3 mm

Centro 3000 chip container 756 600 11,00 1.600

Expansion enlargement forCentro 3000 755 610 3,60 400

Expansion enlargement for aCentro 3000 765 620 5,40 600

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Electronic length monitoring of the briquettes via impeller-controlled pulse sensor in combination with press shutdown when no more material is present.

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Zyklo filter base shown on Zyklo filter

Model Item No. Content Height m3 mm

Zyklo base 792 600 3,40 1.320

Zyklo filter shown with Zyklo filter base

Zyklo filter base> Base assembly with stirring hook and screw

discharge including gear motor

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Cargo floor with EcoVar filter attachment

Cargo floor with EcoVar filter attachment

Model Item No. Contents Height

m3 mm

SB 1 cargo floor 758 000 2,70 950

SB 2 cargo floor 758 100 5,40 950

SB 3 cargo floor 758 200 8,20 950

Expansion enlargement* 753 500 2,30 580

Expansion enlargement* 753 600 3,40 850

*One expansion enlargement per cargo floor

Cargo floor> Press feed container including extraction

screw, hydraulic system and electrical controls

> EcoVar04 Model 2020 filter attachment

Cargo floor SB 1 Cargo floor SB 2 Cargo floor SB 3

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hydraulic oil cooler - Hydraulic fluid is cooled. Example of area of application: operation in shifts with large C 1800 S-20, C 2200 S-20/75 and C 2500 S-20/75 presses, it is recommended that an oil cooler be installed.

hydraulic oil heater switching - Hydraulic fluid is heated. Area of application: press is located in an unheated area

cabinet heater - the switching cabinet is heated. Area of application: press is located in an unheated area.

automatic run-up control - The blower's operating times are added up in the briquetting press’s SPS controls. After the selected running time has been reached, the press starts and the totalled-up running time is set to zero. When the material is finished, the press switches off again automatically and the running time is recalculated.

Fill-level sensor - the mechanical level sensor is installed directly in the storage container. If the material level rises as far as the rotating paddle sensor, this activatesa microswitch which switches the briquetting press on. After the material is finished, the press switches off automatically

Die lubrication system - Area of use: materials which is(see illustration right) difficult to compact

Accessories supplied with the Compacto briquetting press

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Quality – professional competence and safetyAs an owner-managed company with 150 employees in five factories, Schuko has been manufacturing suction and filter systems used in wood, paper and plastic processing, for over 40 years. The customer base ranges from craftsmen through medium-sized businesses to major industries.

As a member company of VDMA - “Verband Deutscher Maschinen- undAnlagenbau e.V.” [German Mechanical and Systems Engineering Association] we place great value on system safety in accordance with the latest state of technology and the currently applicable standards. Many of our products have been tested and approved by the appropriate trade associations (timber trade associations). These products bear the GS symbol and the “dust tested” test stamp. The Schuko brand is a sign of performance and quality.

Customer proximity – everything from the same sourceAdvice, planning, manufacture, deliveries, assembly, commissioning,maintenance, operator training and customer service right across theboard, adding up to fast service from qualified people. That is what theword “service” means to us.

SCHUKO - a reliable partner

VACOMAT 200xp with SPB50 chip container and Compacto briquetting press

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D-49196 Bad Laer · Gewerbepark 2 · Telefon +49 (0) 54 24 / 8 06-0 · Telefax +49 (0) 54 24 / 8 06-80 · info@schuko.deD-88348 Bad Saulgau · Mackstraße 18 · Telefon +49 (0) 75 81 / 48 71-0 · Telefax +49 (0) 75 81 / 48 71-81 · saulgau@schuko.de

D-97478 Knetzgau · Industriestraße 22 · Telefon +49 (0) 95 27 / 92 28-0 · Telefax + 49 (0) 95 27 / 92 28-32 · knetzgau@schuko.deD-55481 Kirchberg/H. · Hugo-Wagener-Straße 11 · Telefon +49 (0) 67 63 / 5 01 · Telefax +49 (0) 67 63 / 5 04 · kirchberg@schuko.de

D-14959 Trebbin · Gewerbegebiet Zossener Straße 4 · Telefon +49 (0) 3 37 31 / 8 67-0 · Telefax +49 (0) 3 37 31 / 8 67-55 · trebbin@schuko.deD-25451 Quickborn · Theodor-Storm-Straße 29 · Telefon +49 (0) 41 06 / 76 71-0 · Telefax +49 (0) 41 06 / 76 71-1 · quickborn@schuko.de

PL-62-561 Ślesin · Kolonia Sarnowa · Biskupie Sarnowskie 9 · Telefon +48 (0) 63 / 241 85 55 · Telefax +48 (0) 63 / 241 85 55 · info@schuko.com

www.schuko.com

Quality that pays off!