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TRANSCRIPT
PRESS RELEASE
From Sylke BeckerTelephone +49 69 756081-33Telefax +49 69 756081-11Email [email protected]
Hannover, 11 September 2019.
EMO Hannover TRENDSPOTS - Discover the product innovations of the world of metalworking!- No. 4
Solutions with the moves!ALPHA LASER and Picum have announced a collaboration that meets a long-held
industry desire for an end-to-end mobile laser welding and milling solution, without
any need to transport components.
Rapid mobile servicing of tools, molds and other components and making changes
to them represents a major customer benefit. Mobile laser welding machines located
directly on-site can shorten the process chain considerably, as they eliminate time-
consuming transportation of often cumbersome workpieces. Yet welding alone isn’t
usually enough. Generally speaking, workpieces need further machining. This has
so far been the job of stationary milling machines, whose work first has to be
planned and scheduled by experts, involving major outlay, before the actual
machining can start. And, as a result, the resource-saving on-site idea is no longer
feasible. That, at least, has been the case until now. In the run-up to EMO Hannover
2019, ALPHA LASER GmbH, a specialist in developing and manufacturing laser
VDW – Generalkommissariat EMO Hannover 2019Verein Deutscher Werkzeugmaschinenfabriken e.V.Corneliusstraße 4, 60325 Frankfurt am Main, GERMANYTel. +49 69 756081-0, Fax +49 69 [email protected] · www.emo-hannover.de
Registergericht/Registration Office: Amtsgericht Frankfurt am MainVereinsregister/Society Register: VR4966Vorsitzender/Chairman: Dr. Heinz-Jürgen Prokop, DitzingenGeschäftsführer/Executive Director: Dr.-Ing. Wilfried ((Name)), Frankfurt am MainUst.Id.-Nr./t. o. tax id. no. DE 114 10 88 36
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systems, and the startup Picum MT have announced they are working together on
mobile laser welding and milling – in other words, complete machining on-site.
Picum’s mobile milling machine makes this a reality. Weighing just 150 kilograms, it
can be easily mounted on or next to a component and then performs machining
operations fully automatically. After initial setup, the machine determines the
component’s position and orientation and automatically generates the required
machining code. The accuracy of this solution is said to be more than a match for
stationary milling machines. Even complex free-form surfaces can be produced in
virtually all materials on-site, thanks to five-axis simultaneous machining. An
integrated measuring system also enables on-site quality assurance for the finished
geometry. That’s why at EMO Hannover, ALPHA LASER isn’t just showcasing its
own ALFlak 900 F laser system for repair welding using wire or powder but also the
Picum solution for mobile milling.
ALPHA LASER GmbH (82178 Puchheim, Germany), Hall 16, Stand F22Contact: Claudia ThorntonTel.: +49 89 890237-113Send E-Mail
Crème de la crèmeTECNO.team is ensuring all eyes are on its stand at EMO Hannover 2019 with
impressive productivity champions, bestsellers and two world grinding firsts.
As a renowned specialist in grinding and milling machines, and boasting decades of
experience in high-precision finishing, TECNO.team GmbH has deliberately chosen
only the best grinding and milling machines from European and Japanese market
and technology leaders to enhance its product portfolio. The company is now
seizing the opportunity at EMO Hannover 2019 to showcase a wide range of
exhibits and innovations.
Pride of place goes to the two premieres from Curtis Machine Tools (CMT). “The
two world firsts from CMT enable users to reach new heights in productivity,” says
TECNO.team product manager Michael Blank. CMT has simply doubled the number
of spindles. Vector Quad is fitted with four spindles, while Victor Pendulum features
two workpiece spindles. This is set to boost productivity when grinding large series
of small parts to unprecedented levels. At the same time, the chip-to-chip time has
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decreased, as setup can be performed in parallel with the machining operations and
because loading can be carried out automatically.
Visitors to Hannover can also explore the GPH, a mainstay of the portfolio at
SHIGIYA, Japan’s number one in cylindrical grinding. Meanwhile, MICRON, the
country's leading supplier of centerless grinding solutions, is showing off its MSL – a
highly productive machine for through-feed grinding. Finally, two innovative solutions
for coolants from BIX and Innogrind round off TECNO.team’s showcase of
innovations.
TECNO.team GmbH (72138 Kirchentellinsfurt, Germany), Hall 11, Stand D62Contact: Kirstin DankerTel.: +49 7121 68085631Send E-Mail
Weight loss par excellence (and material savings)Visitors to the Autodesk stand at EMO Hannover 2019 can discover how to use
intelligent production technologies to optimize the entire process from design
through to production. In particular, the company is turning the spotlight onto the
untapped potential of generative design.
Generative design is a relatively recent approach to design that involves creating a
broad range of possible solutions in a short space of time. Thanks to the high-
performance capabilities and speed of modern cloud technology, generative design
software can examine all the geometrical possibilities and then return a wide
selection of options – all based on the materials, production processes and
performance requirements stipulated for the object in question. Designers and
engineers using this approach can very quickly establish an overview of different
potential solutions to a specific design issue and then choose the solution that best
suits their project. All in all, the process saves time, money and resources. This
innovative approach is also part and parcel of Fusion 360, a product development
platform that combines design, engineering and production in a single software
package – and which Munich-based Autodesk GmbH is exhibiting at EMO
Hannover.
One of the projects on show at the fair that demonstrates the Autodesk approach to
design is the electric version of the well-loved VW transporter, known as Bulli in
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Germany. During this project, several components from the particularly popular
Type 2 model of the transporter were optimized in a technical design environment
before being produced. The designers were able to reduce the amount of materials
used and thus achieve significant weight savings, which in turn have reduced the
vehicle’s power consumption and increased its range. “The less a vehicle weighs,
the less energy it takes to get it moving on the road,” explains Karl Osti, Industry
Manager Manufacturing at Autodesk. “This is precisely where generative design can
deliver huge benefits. It gives us the option to minimize material consumption and
therefore manufacture lighter parts, all while ensuring technical requirements are
met and without compromising stability.”
Autodesk GmbH (81379 Munich, Germany), Hall 9, Stand D24Contact: Tom RuttemanTel.: +49 89 54769-0Send E-Mail
Sparks are most certainly flyingZimmer & Kreim GmbH & Co. KG has completely overhauled its die erosion
technology and is exhibiting the end result – the genius 900 NOVA – at EMO
Hannover 2019.
Zimmer & Kreim (ZK) has more than 30 years of experience in engineering cavity-
sinking machines. Its genius range enjoys a particularly strong position on the
market and has been continuously developed and improved over the years.
Recently, however, the company decided to reconsider its approach – should it
continue to tweak the technology, or break the mold? That’s how the company’s
founder, Klaus Kreim, recalls the beginnings of the “genius 900 NOVA”, a die
erosion machine that has been completely redeveloped from the ground up and is
being exhibited for the first time at EMO Hannover 2019.
Although the company’s in-house generator technology and the 5th generation of its
control system are still the beating heart of all ZK machines, virtually no other stone
has been left unturned. For example, the substructure of the machine is no longer
made of gray cast iron, but of thermo-symmetric mineral casting instead. This
increases the weight of the machine base, which results in even faster axis
movements and more accurate circular motions. The drive of the controlled C axis
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and the position of the coupling have also been modified. The aim was to gear the
machine’s power and performance toward the profile of a high-end machine. “We
have set out to build the best machine in its class,” says Armand Bayer, Managing
Director of Zimmer & Kreim, describing the project. The previous genius user
interface has also been completely overhauled to account for groundbreaking
human-machine interfaces. It now offers systematic, intuitive user guidance on a
Windows 10-based touchscreen with an aspect ratio of 16:9. What’s more, the
machine has even more innovations to offer. If all that sounds appealing, then a visit
to EMO Hannover 2019 is highly recommended. After all, why pass up on the
chance to scrutinize the brand new solution in detail and put its capabilities to the
test live?
Zimmer & Kreim GmbH & Co. KG (64395 Brensbach, Germany), Hall 13, Stand B94Contact: Michael HuthTel.: +49 6161 9307-0Send E-Mail
A real looker! Austrian measurement technology supplier Bruker Alicona is at EMO Hannover
2019 with an optical coordinate measuring system designed to provide optimum
support for automatically placing and measuring components and sorting them into
OK / not OK parts.
Enhancing measurement systems with collaborative robots to create the
cornerstone of an automated quality assurance system is nothing new for Bruker
Alicona. What is a first, however, is the pick & place solution the company has
developed by combining the µCMM optical coordinate measuring system with a
collaborative robot arm – and this innovation is on show at EMO Hannover 2019.
Visitors to the fair can see the exhibit in action for themselves.
The component being inspected live in Hannover using the coordinate measuring
system is a tried-and-tested customer application from an industrial quality
assurance background. Bruker Alicona has partnered with Stepper, one of
Germany’s leading lights in high-performance punching tools, to demonstrate the
automated measurement of 3-up stamping inserts. Only a single optical sensor is
used to measure the position, shape and roughness of the tool. The stamping insert
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is found in stamping tools used to manufacture automotive contacts, among other
things. Stepper manufactures up to 2,550 contacts every minute, which equates to
three billion parts over just a few years. “Dimensional accuracy, surface quality and
the position of the embossing die relative to the outer contour are the most important
factors for stamping inserts,” explains Marcel Heisler, Head of Laser Ablation and
High-Speed Cutting at Stepper. “Thanks to Bruker Alicona, I can cover all that with
just one sensor.”
The µCMM optical coordinate measuring system is designed to provide the ideal
solution in a whole variety of ways. The system exhibits excellent precision, even for
shapes with tolerances measured in the single-digit µm range, and also ensures
users benefit from efficient user guidance that has been designed so it can be used
by several different operators. Stepper, which uses optical measuring technology as
standard in quality assurance, believes the use of an optical coordinate measuring
system ought to lead, first and foremost, to a clear reduction in measurement times.
One crucial condition, according to the company, is that there should be no need to
scan the entire component in order to check the relevant geometries with high
precision. “We only measure the areas of the outer contour we really need to,”
explains Heisler. “This reduces measurement times by more than two thirds.”
Alicona Imaging GmbH (8074 Raaba-Graz, Austria), Hall 6, Stand E39Contact: Astrid KrennTel.: +43 316 40 30 10 742Send E-Mail
Bearing up in tight spaces!HIWIN is setting out to make a big impression at EMO Hannover 2019 with the
compact and exceptionally rigid crossed roller bearings of its CRB range. The
space-saving solutions have been designed specifically to help engineers working
on robots, machine tools and other automation systems.
HIWIN GmbH has specialized in developing, manufacturing and distributing linear
technology for more than 25 years. Besides linear guideways, its product portfolio
also includes ballscrews, linear actuators and ball bearings, not to mention complete
positioning systems that incorporate linear motor axes, linear modules, planar
motors, torque motors, position measurement systems, rotary tables and industrial
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robots. HIWIN manufactures both standard solutions and special customer-specific
designs, and its service team offers consulting and product training, in addition to a
maintenance and repair service. Among the company’s customers are individual
users and OEMs from numerous and varied branches of industry, such as machine
tool manufacturers and businesses that manufacture packaging machinery,
specialist machinery and medical technology. The HIWIN exhibits at EMO Hannover
2019 include a solution for engineers who repeatedly come up against the same
challenge when developing robots, rotary tables, machine tools and many other
automation systems – how to integrate precise and rigid bearings into an incredibly
tight space.
According to HIWIN, this is one challenge that nobody need fear now – thanks to the
crossed roller bearings of the CRB range. The crosswise arrangement of the rollers
at an angle of 90 degrees means the bearings can accommodate axial forces from
both directions, radial forces, overturning torque loads and any combination of
these. The secret to their high load-bearing capacity becomes clear on looking
inside the bearings. Thanks to their special geometry, the spacers between the
rollers need very little room, which means more rolling elements can be incorporated
into the bearing than is the case with similar models. The special shape of the
spacers also minimizes the points of contact with the rollers, thereby reducing
friction losses to a minimum. The end result is a clear advantage over angular
contact ball bearings and designs that use two bearing points – the HIWIN crossed
roller bearings are much more compact and can therefore be used in the tightest of
installation spaces. What’s more, the HIWIN crossed roller bearings score highly
when it comes to rigidity, too. According to the manufacturer, the linear contact of
the rolling elements makes the bearings three times more rigid than conventional
ball bearings. The company offers five different designs of crossed roller bearing,
two preload classes and three accuracy classes and supplies the bearings with or
without optional sealing. In short, it has the right variant for pretty much any
application.
HIWIN GmbH (77654 Offenburg, Germany), Hall 8, Stand A20Contact: Werner Mäurer Tel.: +49 781 93278-0Send E-Mail
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See what’s really what! vectorcam GmbH is exhibiting a whole load of innovations from the latest version of
its vectorcam software at EMO Hannover 2019. It aims to show how its customers
can make their production even more efficient by directly machining a 3D model and
utilizing the NC-Features Groove Milling and Circular Pocket.
NC-Features are designed to open up a wide range of functions for users and
include impressive features such as exceptionally straightforward handling, optimum
ease of use and a high level of safety in programming. According to the company,
both simple and complex workpieces can be created with ease and dramatically
reduce run times. Machining, which takes place directly on the 3D model, facilitates
the automatic adoption of geometry data. Intelligent machining strategies enable
short tool paths, and vectorcam automatically recognizes model features and
shapes such as grooves, slots, drilled holes, contours and curves.
What’s more, machining processes that are repeated frequently are immediately
saved and can also be called up and edited as often as necessary. Meanwhile, the
integrated collision check safeguards tools, materials and machines. “Workpieces
are becoming more complex and processing times are getting shorter, which makes
smooth, flexible and cost-effective machining processes essential.” explains Günter
Böhning, Managing Director of vectorcam GmbH. “We provide the perfect solution –
innovative CNC software that is not only easy to handle and easy to learn but also
uses the freshest technologies in the area of CNC programming. Through our
CAD/CAM system, we help our customers get ahead – and we’ve been doing that
for more than 25 years!”
vectorcam GmbH (33100 Paderborn, Germany), Hall 9, Stand A23Contact: Lisa NonnenmacherTel.: +49 5251 180 80 16Send E-Mail
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Tools at the cutting edgeMachine tool manufacturer CERATIZIT is using its expertise to develop special tools
for electric motor production. This Luxembourg-based company is now unveiling two
innovations at EMO Hannover designed for cost-effective and reliable use on large-
series involving complex stator bores.
CERATIZIT, a privately owned company headquartered in Luxembourg, has been a
pioneer in sophisticated hard material cutting and wear protection solutions for over
95 years. It develops and manufactures highly specialized cutting tools, indexable
inserts and carbide rods. Indeed, the company is the world market leader in various
application areas for wear parts. It is also successfully developing new carbide,
cermet and ceramic grades for the wood and stone working industries, for example.
At EMO Hannover 2019, the world’s premier trade fair for the metalworking sector,
CERATIZIT is showcasing two complete new developments that are ideal for the
cost-effective and reliable series processing of complex stator bores.
Stators, the rigid counterparts of rotors in electric motors, for instance, are playing a
key role in the increasing shift toward e-mobility. As stator bores generally have a
diameter of over 200 millimeters, CERATIZIT’s tool developers had to pay particular
attention to the boring tool’s weight. Thanks to ingenious designs and additive
manufacturing processes, the company has now succeeded in going well below the
standard minimum on the market, which means the multi-blade boring bars can also
be used on CNC machining centers. What’s more, CERATIZIT offers useful add-ons
such as digital fine adjustment and service life monitoring that are designed to
increase process reliability.
CERATIZIT Deutschland GmbH (87435 Kempten, Germany), Hall 5, Stand B70Contact: Norbert StattlerTel.: +49 831 57010-3405Mobile: +49 170 448 36 43Send E-Mail
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A colleague of few words but many talentsIndustrie-Partner has developed Robo Operator to help out when staff shortages
loom and is unveiling its state-of-the-art solution at EMO Hannover 2019.
Many parts manufacturers, particularly SMEs, continue to use CNC machine tools
that cannot be automated or are not configured for automation. These tools need at
least one skilled employee to operate and monitor them at all times, which means
the tools are idle when the employee is not present. If there is a shortage of skilled
staff due to annual leave, sickness, parental leave or urgent orders, it is often
difficult, or impossible, for companies to adapt their capacity. Industrie-Partner, an
innovative and customer-focused supplier of mechanical engineering solutions, is at
EMO Hannover 2019 to unveil Robo Operator, which aims to help out when staff
shortages loom.
Robo Operator is designed to be a mobile and flexible automation solution that can
be used to run virtually any CNC machine tool independently. Thanks to the minimal
preparation, setup and programming involved, Robo Operator can be started up in
next to no time, even by staff with no programming experience. The robot is then
instantly able to take on the third shift or weekend work completely autonomously,
thus also significantly improving machine tool productivity.
Prospective users can check out the benefits of Robo Operator for themselves on a
completely risk-free basis by simply renting the robot from Industrie-Partner’s
subsidiary EquipmentRental for a short time. Industrie-Partner points out that any
problems can generally be resolved quickly and easily by a member of the service
team, who can access the robot directly via the cloud. What’s more, thanks to AI
and machine learning, Robo Operator “notes” the troubleshooting strategy so that it
can use it autonomously for future issues.
Industrie-Partner GmbH (01640 Coswig, Germany), Hall 6, Stand J15Contact: Ulrike PolnickTel.: +49 352 3831-0Send E-Mail
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True blue system Alongside a series of process control solutions for the smart factory, Renishaw is
also at EMO Hannover 2019 to unveil the new NC4+ Blue system, designed to
ensure greater precision in non-contact tool setting thanks to a blue laser.
UK-based Renishaw is a global engineering and technology company with expertise
in precision measurement and healthcare equipment. The company supplies
products and services for a wide range of applications, from jet engine and wind
turbine manufacture to dentistry and brain surgery. Its German branch is at EMO
Hannover 2019 to present Renishaw’s latest solution for non-contact tool setting.
The new NC4+ Blue system is the latest version of Renishaw’s non-contact tool
setting system. It is said to offer much greater precision in tool measurement than
the existing NC4 series, with tool-to-tool performance proven to industry standards.
NC4+ Blue features blue laser technology – an industry first – and enhanced optics.
These two elements are set to deliver much greater accuracy in tool setting, which
means workpieces can be machined more accurately and efficiently. Compared to
the red laser sources used in most non-contact tool setting systems, blue laser
technology has a shorter wavelength, resulting in improved diffraction effects and
optimized laser beam geometry. This makes it possible to measure even very small
tools accurately, while also reportedly minimizing tool-to-tool measurement errors.
Renishaw GmbH (D-72124 Pliezhausen), Hall 6, Stand D48Contact: Risshu BergmannTel.: +49 7127 9811404Send E-Mail
Not just hot air!The stand of Keller Lufttechnik at EMO Hannover 2019 is focusing on the need to
ensure staff in metalworking plants have clean air to breathe, even under tough
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conditions. One of its satisfied customers is on hand to help the company make its
point.
As is only fitting for EMO Hannover 2019, the clean air specialist Keller is centering
its exhibits around metalworking plants. However, rather than blow its own trumpet,
the company has brought along one of its customers to sing the praises of its
solutions, which are designed to keep the air in the workplace clean and healthy.
Emil Arnold GmbH & Co. KG was only too happy to help out and give credit where it
feels it is due. The manufacturer of renowned ARNO metalworking tools has been
using air filtration systems from Keller for more than ten years.
For a company to survive in today’s market, both its staff and its machinery need to
reliably perform to the highest standards. The CNC grinding machines and the
rounding machines used to put the finishing touches to manufactured parts function
in an atmosphere permeated with atomized cooling lubricant. That can’t be expected
of the staff in the workshop, though. “They need clean air at their workplace so they
can stay healthy and motivated. They’re also legally entitled to this,” says Thomas
Zeiträg, who is in charge of carbide machining at Emil Arnold. Back in the 1990s,
many of its grinding machines were operated in the cramped basement rooms
without any enclosures – with just one large fan to dispel the clouds of aerosol out
into the open air. Today, however, things are very different at Emil Arnold, and
visitors and employees alike can expect to enjoy clean air in the lofty, bright
workshop. Robots handle most of the work on the state-of-the-art grinding
machines, which are entirely encapsulated, and the clouds of lubricant are
continuously removed from the machining rooms by specialized extraction systems.
A total of three Keller extraction systems serve the machine park at Emil Arnold.
One of these is the oil mist separator AERO. “Just a few years ago, Keller
Lufttechnik succeeded in raising the bar for separation when it launched the AERO,
which filters out 99 percent of even the smallest particles,” explains Thomas
Schneider, who works in field sales at Keller. “The device uses MICOS-P fine fiber
filter elements, which are tubular cartridges that have an especially large surface.
That makes them more effective. A knitted metal mesh helps to pre-separate larger
particles while also adjusting the airflow to ensure it flows evenly into the filter
cartridges of the main filter stage from below.” The results have impressed the
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customer: “The AERO works like a well-oiled machine,” smiles Zeiträg, who is only
too happy to recommend Keller Lufttechnik to other companies.
Keller Lufttechnik GmbH + Co. KG (73230 Kirchheim unter Teck, Germany), Hall 7, Stand B67Contact: Michael HackTel.: +49 7021 574-165Send E-Mail
Don’t worry about getting too close! PCI SCEMM, Cetim and Arts et Métiers (AMVALOR) are unveiling a world-first to
international visitors at EMO Hannover 2019. Their new electrospindle is designed
to capture data directly at the site of machining work and intervene in the cutting
process in real time.
PCI SCEMM has set out to pave the way for smart machining with its latest
innovation – the e-SPINDLE. Developed in partnership with AMVALOR and Cetim,
the brand new electrospindle reportedly incorporates all the equipment needed to
monitor the cutting process as closely as possible and respond in real time. The
integrated technology, which supports the efficient management of sensors and
actuators in a rotating frame of reference, is the result of collaborative work on smart
machining at the campuses of Cetim and Arts et Métiers in Aix-en-Provence
(INTELUS project, 2014–2017). The objective is to increase productivity by
optimizing tool life and improve quality by ensuring processes can be immediately
corrected.
Systems like these are also designed to facilitate machining processes that create
very high added value or implement adaptive processes that can modify operating
parameters in real time. Three smart machining applications for the e-SPINDLE
concept are on show at EMO Hannover 2019: a tool holder for monitoring cutting
processes that identifies forces, vibrations and the pressure of the cutting fluid; a
tool holder for adaptive vibration drilling that is controlled by force threshold values;
and a honing tool holder that performs real-time measurements of the workpiece
diameter so it can control the position of the active parts (abrasive stones).
PCI – SCEMM (42030 Saint-Etienne Cedex 02, France), Hall 12, Stand A06
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Contact: Margot VesvreTel.: +33 4 77 42 61 85Send E-Mail
Time for a change?Tool specialist heimatec is at EMO Hannover 2019 to showcase a wide range of
innovations and productivity-boosting new products, including the new
heimatec.Capto quick-change system.
Alongside old favorites, tool specialist heimatec is also bringing a wide selection of
innovative solutions and new products to its stand at EMO Hannover 2019, all
arranged according to categories. As its name suggests, the INNOVATION AREA
pools the latest additions to the company’s portfolio. This particular category
includes driven and static tools with the polygonal tool interface “pti” and the latest
version of the digital tool management system heimatec.Sensoric. Also on show are
new products such as the heimatec.Cradle, the heimatec.SwissTooling product
family, and tools with the Capto quick-change system.
In heimatec.Capto, heimatec has added another modular quick-change tool system
to its portfolio that is designed to significantly increase set-up and changeover
efficiency. heimatec.Capto is modular, extremely flexible and offers high-availability
interchangeable inserts for lathes and machining centers. The quick-change tooling
system is available for Capto sizes C3, C4, C5, C6, C8 and C10.
heimatec GmbH (77871 Renchen, Germany), Hall 5, Stand D34Contact: Markus GschwindTel.: +49 7843 9466-0Send E-Mail
For photos and video clips, visit: Trendspots - Product Innovations
Accompany EMO Hannover on our social media channels as well.
http://twitter.com/EMO_HANNOVER
https://de.industryarena.com/emo-hannover
www.linkedin.com/company/emo-hannover
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http://www.youtube.com/metaltradefair