bridon service procedures sp - 001

8/12/2019 Bridon Service Procedures SP - 001

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MMSL SERVICE PROCEDURES

Examination and Test Procedures

THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCESAND ACCESSORIES IN COMPLIANCE WITH SI2306 (PUWER)

SI2307 1998 (LOLER)

MMSL- 001

P !" 1 #$ %&

Revision Amendment Detail PreparedBy

ApprovedBy

Date

INTRODUCTION TO THOROUGH EXAMINATION PROCEDURES

1'0 I *#+, .#

T!e procedures contained "it!in t!is document are desi#ned to $e used $y a competentand experienced person %no"led#ea$le in t!e &ield o& 'i&tin# and (andlin# E)uipment*T!ese procedures are intended to #uide t!e tec!nician t!rou#! t!e various pre+determinedtas%s to carry out a T!orou#! Examination* T!e procedures also contain #uidance ontestin# &or e)uipment in so &ar as t!e conditions &or testin# are deemed to $e sa&e andsuita$le &or t!e purpose*

2'0 L"!./ .#

,it!in t!e Bptt unit t!e le#islative re)uirements #overnin# t!e use and examination o&li&tin# e)uipment are as &ollo"s-

T. " T!e Provision and Use o& ,or% E)uipment .PU,ER/D " 0112S , #* I / *, " 3o* 45 6D " C# . ! I # F#* " 7t! Decem$er 0112

T. " T!e 'i&tin# Operations and 'i&tin# E)uipment Re#ulations.'O'ER/

D " 0112S , #* I / *, " 3o* 45 8D " C# . ! I # F#* " 7t! Decem$er 0112

T!e carryin# out o& T!orou#! Examinations "it!in t!e U9 s!all $e done so under t!ere#ulations contained "it!in SI45 6:SI45 8 and at t!e re)uest o& t!e client in con;unction"it! t!e procedures contained "it!in t!is document*T!ese re#ulations and procedures may $e supplemented as and "!en re)uired $y t!eclient in accordance "it! t!eir o"n re)uirements or any operational conditions< "!ic! mayexist< in so &ar as t!e minimum re)uirements o& t!e le#islation are ad!ered to*T!e sites out "it! t!e U9 "!o are not #overned $y t!e le#islative re)uirements to t!atcountry< it is recommended t!at t!e procedures contained "it!in t!is documented $eutili=ed as a minimum standard and "!ere applica$le $e used in con;unction "it! localcountry le#islative re)uirements*


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THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES

AND ACCESSORIES IN COMPLIANCE WITH SI2306 (PUWER)SI2307 1998 (LOLER)

MMSL- 001

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S 5"+, " 1 I $#* .# # " # . "+ . R"4#* #$ T5#*#,!5 E: . .#


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THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCES

AND ACCESSORIES IN COMPLIANCE WITH SI2306 (PUWER)SI2307 1998 (LOLER)

MMSL- 001

P !" 3 #$ %&

2'1 A44 . .# #$ LOLER

I *#+, .#On t!e 7t! Decem$er 0112 Statutory Instrument 0112:45 8 $ecame la"* SI0112:45 8 ist!e 'i&tin# Operations and 'i&tin# E)uipment Re#ulations .'O'ER/ and t!is document !as$een prepared as a practical #uide &or all t!ose "!o !ave involvement< !o"ever remote Sa&ety at ,or% Act 018? .(S, Act/ as ameans o& implementin# t!e li&tin# provisions o& t!e Amendin# Directive to t!e Use o& ,or%E)uipment Directive .AU,ED< 17:65:EC/*

Unli%e previous le#islation used to control t!e operation and use o& li&tin# e)uipment'O'ER is industry "ide< coverin# all "or%places su$;ect to t!e (S, Act< $e t!ey ons!oreor o&&s!ore* As a conse)uence "!ole ra&ts o& le#islations !ave $een revo%ed< includin#SI0186-0 01 T!e O&&s!ore Installations .Operational Sa&ety< (ealt! and ,el&are/Re#ulations 0186< SI0160-0720 T!e Construction .'i&tin# Operations/ Re#ulations 0160and SI0114-017 T!e 'i&tin# Plant and E)uipment .Records o& Test and Examination etc/Re#ulations 0114*

Alt!ou#! 'O'ER covers all aspects o& li&tin# operations and e)uipment re&erence is madeto ot!er statutory Instruments< upon "!ic! 'O'ER $uilds* T!ey are SI0112-45 6 Provisionand Use o& ,or% E)uipment 0112 .PU,ER 12/ and SI0114-4 70 @ana#ement o& (ealt!and Sa&ety at ,or% Re#ulations 0114 .@(S,R/* It is essential t!at re&erence $e made tot!ese re#ulations "!en plannin# any li&tin# operations or procurin# li&tin# e)uipment*

In addition to t!e Statutory Instrument an Approved Code o& Practice .ACoP/ !as $eenissued $y t!e (ealt! and Sa&ety Commission* T!e SI is t!e la"< "!ic! must $e complied"it!* T!e ACoP is t!e #uide to t!e la" i& you comply "it! t!e re)uirements o& t!e ACoPyou "ill comply "it! t!e la"* T!e ACoP also contains extensive #uidance to t!ere#ulations*

Tec!nical uidance &or t!e O&&s!ore Industry is issued $y t!e (SE< (S 440 O&&s!ore'i&tin# and (andlin# Appliances*

T!is document ta%es Re#ulations 0 to 00 and provides a $rie& synopsis o& t!e re#ulation< alist o& t!e %ey points< roles and responsi$ilities under t!e re#ulation and< "!ere applica$le

CRA-%-0 P"+"/ D" C* "CRA+?+0 @ain (oist SystemCRA+?+4 Aux (oist System

CRA+?+5 Boom (oist SystemCRA+?+? Boom Pendant .Support/CRA+?+7 @ain (oist Bloc%CRA+?+6 Aux (oist Bloc% .(eadac!e Ball/CRA+?+8 Crane S'I and Sa&ety DevicesCRA+?+2 Sle" Bearin# and Boltin# In&ormationCRA+?+1 Crane Component Examination Report

CRA-&-0 O "*5" + T* " . ! C* "CRA+7+0 Brid#e > Cra$ Unit

CRA+7+4 ,ire Ropes and (oo% Bloc%sCRA+7+5 antry Rails and Support Steel"or%CRA+7+? Electrical Catenary< Pneumatic System< (ydraulic

SystemCRA+7+7 Sa&ety Systems and Cut Outs

CRA-6-0 O "*5" + T* " . ! C* "CRA+6+0 Brid#e > Cra$ UnitCRA+6+4 ,ire Ropes and (oo% Bloc%sCRA+6+5 antry Rails and Support Steel"or%

CRA+6+? Electrical Catenary< Pneumatic System< (ydraulicSystemCRA+6+7 Sa&ety Systems and Cut Outs

CRA-7-0 O "*5" + T* " . ! C* "CRA+8+0 Brid#e > Cra$ UnitCRA+8+4 ,ire Ropes and (oo% Bloc%sCRA+8+5 antry Rails and Support Steel"or%CRA+8+? Electrical Catenary< Pneumatic System< (ydraulic


CRA-8-0 O "*5" + T* " . ! C* "CRA+2+0 Brid#e > Cra$ UnitCRA+2+4 ,ire Ropes and (oo% Bloc%s


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CRA+2+5 antry Rails and Support Steel"or%CRA+2+? Electrical Catenary< Pneumatic System< (ydraulic




THOROUGH EXAMINATION AND TEST OF LIFTING APPLIANCESAND ACCESSORIES IN COMPLIANCE WITH SI2306 (PUWER)SI2307 1998 (LOLER)

MMSL- 001

P !" 3% #$ %&

CRA-9-0 A,: D" C* "CRA+1+0 Boom (oist System

CRA+1+4 @ain (oist SystemCRA+1+5 Se"in# SystemCRA+1+? Control SystemCRA+1+7 (oo% Bloc% Arran#ement

CRA-10-0 A,: D" C* "CRA+0 +0 Boom (oist SystemCRA+0 +4 @ain (oist SystemCRA+0 +5 Se"in# System

CRA+0 +? Control SystemCRA+0 +7 (oo% Bloc% Arran#ement

CRA-11-0 A,: D" C* "CRA+00+0 Boom (oist SystemCRA+00+4 @ain (oist SystemCRA+00+5 Se"in# SystemCRA+00+? Control SystemCRA+00+7 (oo% Bloc% Arran#ement


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MMSL- 001

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T5" $# # . ! " ,/"+ / $#* . "+ $. . ! / / " $#* ,/" #$$/5#*"

C "!#* D"/ *.4 .#

2'0 W. 5"/

WIN-1-0 U . . + G" "* D, W. 5"/,I3+0+0 @oon Pool and @e==anine Dec%,I3+0+4 uidelines,I3+0+5 Pod 'ines,I3+0+? Cat"al%

,I3+0+7 Drill loor ,I3+0+6 @on%ey Board,I3+0+8 "d To" Bridle,I3+0+2 @ain Dec%,I3+0+1 ,ire Rope .Spares/

3'0 M R.+. ! E ,.4 "

M -1-0 M R.+. ! W. 5"/ + I $#* .#

@an+0+0 @an Ridin# ,inc! G @oon Pool@an+0+4 @an Ridin# ,inc! G Drill loor @an+0+5 @an Ridin# ,inc!es in eneral Areas

M -2-0 W#* P $#* /@an+4+0 Casin# Sta$$in# Board@an+4+5 @on%ey Board@an+4+5 BOP ,or% Plat&orm@an+4+8 BOP ,or% Plat&orm

@an+4+7 (in#ed ,or% Plat&orm

M -3-0 P"*/# " C **."*/@an+5+0 Billy Pu#!


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@an+5+4 ,or% Bas%et .Used &or Personnel@an+5+5 ro# Type Carrier




MMSL- 001

P !" 36 #$ %&

M -%-0 P"*/# " G##+/ E " #*?L.$@an+?+0 Sa&ety Devices< Ca#e Condition< 'andin# ates:Areas@an+?+4 ,ire Rope and ,ire Rope Termination@an+?+5 Tests and Details@an+?+? Emer#ency Bra%in# System

M -&-0 P"*/# " G##+/ E " #*?L.$@an+7+0 Sa&ety Devices< Ca#e Condition< 'andin# ates:Areas@an+7+4 ,ire Rope and ,ire Rope Termination

@an+7+5 Tests and Details@an+7+? Emer#ency Bra%in# System

M -6-0 P"*/# " G##+/ E " #*?L.$@an+6+0 Sa&ety Devices< Ca#e Condition< 'andin# ates:Areas@an+6+4 ,ire Rope and ,ire Rope Termination@an+6+5 Tests and Details@an+6+? Emer#ency Bra%in# System

M -7-0 P"*/# " G##+/ E " #*?L.$@an+8+0 Sa&ety Devices< Ca#e Condition< 'andin# ates:Areas@an+8+4 ,ire Rope and ,ire Rope Termination@an+8+5 Tests and Details@an+8+? Emer#ency Bra%in# System

M -8-0 P"*/# " G##+/ E " #*?L.$@an+2+0 Derric%man Sa&ety 'ine@an+2+4 Inertia Reels . all Arrest Devices/

@an+2+5 Body (arness and 'anyards@an+2+? S%yloc% Device


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MMSL- 001

P !" 37 #$ %&

T5" $# # . ! " ,/"+ / $#* . "+ / / " $#* ,/" #$$/5#*"

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%'0 L.$" # / ? L.$"* $ /

DA>-1-0 L.$" # D .DAV+0+0 ,inc! > S!eavesDAV+0+4 ,ire Rope allsDAV+0+5 (an# O&& Pad EyesDAV+0+? (an# O&& Pendants

DAV+0+7 S!ac%lesDAV+0+6 ,eldless Rin#DAV+0+8 @iscellaneous E)uipment






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MMSL- 001

P !" 38 #$ %&

%'0L.$" # / ? L.$"* $ / (C# = )

DA>-%-0 L.$" # D .DAV+?+0 ,inc! > S!eavesDAV+?+4 ,ire Rope allsDAV+?+5 (an# O&& Pad EyesDAV+?+? (an# O&& PendantsDAV+?+7 S!ac%lesDAV+?+6 ,eldless Rin#DAV+?+8 @iscellaneous E)uipment

DA>-&-0 F / R"/ ," C* $ D .DAV+7+0 ,inc! > S!eavesDAV+7+4 ,ire Rope allsDAV+7+5 (an# O&& Pad EyesDAV+7+? (an# O&& PendantsDAV+7+7 S!ac%lesDAV+7+6 ,eldless Rin#DAV+7+8 @iscellaneous E)uipment

DA>-6-0 L.$"* $DAV+6+0 @iscellaneous E)uipment





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MMSL- 001

P !" 39 #$ %&

T5" $# # . ! " ,/"+ / $#* . "+ $. . ! / / " $#* ,/" #$$/5#*"

C "!#* D"/ *.4 .#

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RIG-1-0 M, . L"! S . !/RI +0+0 7 'e# ,ire Rope Slin#RI +0+4 ? 'e# ,ire Rope Slin#RI +0+5 5 'e# ,ire Rope Slin#RI +0+? 4 'e# ,ire Rope Slin#

RIG-2-0 S. ! " L"! W.*" R#4" S . !RI +4+0 Sin#le 'e# ,ire Rope Slin#RI +4+4 Sin#le 'e# ,ire Rope Slin#RI +4+5 Sin#le 'e# ,ire Rope Slin#RI +4+? Sin#le 'e# ,ire Rope Slin#RI +4+7 Sin#le 'e# ,ire Rope Slin#RI +4+6 Sin#le 'e# ,ire Rope Slin#RI +4+8 Sin#le 'e# ,ire Rope Slin#RI +4+2 Sin#le 'e# ,ire Rope Slin#

RIG-3-0 C5 . S . !RIG-%-0 W" . ! R#, + S . !/RIG-&-0 S5 "/ (A T 4"/)RI +7+0 S!ac%leRI +7+4 S!ac%leRI +7+5 S!ac%leRI +7+? S!ac%le

RIG-6-0 M./ " "#,/ E ,.4 "RI +6+0 Sa&ety (oo%RI +6+4 Sortin# (oo%

RIG-7-0 E " # (C# *?S . " )


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RIG-8-0 S . "RIG-9-0 T,* , " (R.!!. ! S *" /RIG-10-0 O4" W"+!" ? O4" ?C #/"+ S# " (R"/. #*

W5. " M" T"* . #*/)MMSL SERVICE PROCEDURES



MMSL- 001

P !" %0 #$ %&

6'0L.$ . ! A44 . "/

POR+0+ C!ain Bloc% .@anual/POR+4+ C!ain Bloc% .Pneumatic/POR+5+ Pulli&t : 'ever 'i&tPOR+?+ Plate Clamp .Universal/POR+7+ Snatc! Bloc%POR+6+ S!eave Bloc%POR+8+ Beam Trolley : Beam clampsPOR+2+ (ydraulic Cylinder : Kac%s : PumpsPOR+1+ Tir&ors and Tir&or Ropes

POR+0 + (and Pallet Truc%sPOR+00+ Beam TrolleyPOR+04+ Beam ClampPOR+05+ @edical Stretc!ersPOR+0?+ Com$ination (oistsPOR+06+ @ulti ym E)uipment

7'0R, " /

RU3+0+0 Run"ay BeamRU3+0+4 S"in# Ki$


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MMSL- 001

P !" %1 #$ %&

T5" $# # . ! " ,/"+ / $#* . "+ $. . ! / / " $#* ,/" #$$/5#*"

C "!#* D"/ *.4 .#

8'0P + E "/ (W" +"+ #* # "+)

PAD+0+ @ud Pump RoomPAD+4+ S!a%er RoomPAD+5+ Sac% StorePAD+?+ Cement Room

PAD+7+ @ac!ine S!opPAD+6+ En#ine RoomPAD+8+ @oon Pool Spider Dec%PAD+2+ Drill loor PAD+1+ Derric%PAD+1+0 @on%ey BoardPAD+1+4 Cro"n Bloc%PAD+0 + Column St$d "dPAD+00+ Column Port "dPAD+04+ Column St$d A&tPAD+05+ Column Port A&tPAD+0?+ T!ruster CompartmentPAD+07+ @ain Dec%PAD+06+ Pipe Dec%PAD+08+ @iscellaneous Areas

9'0S #* !" + T* /4#* .# E ,.4 "

STO+0+ Car#o Carryin# UnitsSTO+4+ 'i&tin# &rame : Spreader BeamSTO+5+ Bottle Rac%


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STO+?+ Bas%et




MMSL- 001

P !" %2 #$ %&

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C "!#* D"/ *.4 .#

M./ " "#,/ L.$ . ! A44 . "/

@IS+0+ or%li&t@IS+4+ Bus!in# Puller @IS+5+ Samson Post@IS+?+ @iscellaneous ,ire Ropes

@IS+7+ Anc!or (andlin#@IS+8+ T!ird Party Companies


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MMSL- 001

P !" %3 #$ %&

EXAMINATION AND TEST PROCEDURES

CURRENT LEGISLATIONUSED IN EXAMINATION AND TESTING OF LIFTING E UIPMENT

BS ??1 Part 4 Speci&ication &or Structural Steel in Buildin#BS ?65 Speci&ication &or Soc%ets .,ire Rope/BS ?66 Po"er Driven Over!ead Travelin# CranesBS 041 :BS*E3*05?0?+0 Speci&ication o& ,ire Rope Slin#s &or eneral PurposeBS 4?74 Electrically Drive Ki$ Crane Portal Carria#e

BS 4785 Parts 0 > 4 Crane Desi#nBS 425 Speci&ication &or Suspended Access Plat&ormsBS 4275 Speci&ication &or Desi#n and Testin# o& Over!ead

Run"ay BeamsBS 54?5:BS E3 05078 Speci&ication &or (and Operated C!ain Bloc%sBS 5770:BS E3 05221 Speci&ication &or or#ed and Alloy S!ac%lesBS 5846 Speci&ication &or Counter Balance or% 'i&t Truc%sBS ? 02 Speci&ication &or Pulley Bloc%sBS ?482 Speci&ication &or Eye Bolts &or 'i&tin#

BS ??41 Speci&ication &or Ri##in# Scre"s and Turn$uc%lesBS ?756 Speci&ication &or (eavy Duty Pulley Bloc%sBS ?212 Speci&ication &or C!ain 'ever (oistsBS 771? Speci&ication &or 'ea& C!ain . or% 'i&ts/BS 7651 or% Arms &or or% 'i&t Truc%sBS 7677 : Part 0 > 0 Passen#er : oods 'i&t .pre+0 Kuly 0111/BS E3 20 Part 0+5< 42< 72< 8 Sa&ety rules &or t!e construction

and installation o& li&ts .post+0Kuly 0111/BS 78?? Over!ead and Underslun# CranesBS 6066 Sa&e Use o& 'i&tin# Slin# @ulti Purpose


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SI2307 1998 (LOLER)

MMSL- 001

P !" %% #$ %&

CURRENT LEGISLATIONUSED IN EXAMINATION AND TESTING OF LIFTING E UIPMENT (C# . ,"+) BS 65 ? Speci&ication &or C!ain Slin#sBS 6? 7 Speci&ication &or 3on+Cali$rated S!ort 'in% C!ainBS 8 84:BS E3 04 81* Repair and Inspection o& O&&s!ore Containers

BS 8040 Parts 0 to 00 Sa&e Use o& CranesBS 8464 Automatic Sa&e 'oad IndicatorsBS 8555 Speci&ication &or Sle"rin# KIB CranesBS ISO 4542 or% 'i&t Truc%s (oo%+on TypeBS ISO 455 or% 'i&t Truc%s Tec!nical and Testin#BS E3 57? 'anyardsBS E3 577 S!oc% A$sor$ersBS E3 572 ,or% Positionin#

BS E3 56 Inertia Reel : Bloc% InspectionBS E3 560 ull Body (arnessBS E3 564 Inspection o& Connectin# (oo%sBS E3 616 i$re Ropes eneral Service PolyamideBS E3 618 i$re Ropes eneral Service Polyester BS E3 612 i$re Ropes eneral Service @anila and SisalBS E3 611 i$re Ropes eneral Service Poly PropyleneBS E3 8 0 i$re Ropes eneral Service Speci&icationBS E3 205 Prevention o& alls rom (ei#!tsBS E3 202+? C!ain Slin#sBS E3 0 00 Part 0+2 Recommendations &or "eldin# o& metallic

materialsBS E3 0?1? @o$ile or @ova$le Kac%sBS E3 0?18 Rescue E)uipment (arnessBS E3 0688+7 or#ed steel li&tin# !oo%s "it! latc!* rade ?BS E3 04 81 Repair and Inspection O&&s!ore ContainersBS E3 04527 Part 0+7 Spec &or Steel ,ire Ropes

BS E3 05?00+5 errule secured terminations &or steel "ire ropeBS E3 05?0?+4 ,ire Rope Slin#s

API RP+4L Ultrasonic and @a#netic< Examination- or O&&s!oreStructures

API SPEC 1A Speci&ication &or ,ire Rope


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SI2307 1998 (LOLER)

MMSL- 001

P !" %& #$ %&

CURRENT LEGISLATIONUSED IN EXAMINATION AND TESTING OF LIFTING E UIPMENT (C# . ,"+)

API SPEC 4D Operations and @aintenance o& O&&s!ore Cranes API SPEC 4C Speci&ication &or O&&s!ore Cranes API RP+? Speci&ication &or Drillin# and ,ell Structures

API RP+? @aintenance o& Drillin# and ,ell Servicin# Structures API RP+2B Inspection o& (oistin# E)uipment API RP+2C:ISO 05757 Speci&ication &or Drillin# > Production (oistin#

E)uipment

API RP+4 I @oorin# (ard"are &or loatin# Drillin# Units AST@ E 8 1 @a#netic Particle Examination @et!od AST@ E 067 'i)uid Penetrant Examination @et!od

ed Spec RR+C+480D Type IV ederal Speci&ication &or S!ac%les(S 440 Tec!nical uidance on t!e Sa&e Use o& 'i&tin#

E)uipment O&&s!ore

C"* .$ . ! A, 5#*. ."/

'loyds Re#ister o& S!ippin#- Code &or 'i&tin# Appliances in a @arine EnvironmentDet 3ors%e Veritas- Rules &or Certi&ication o& 'i&tin# E)uipment

American Bureau o& S!ippin#- Certi&ication o& CranesSO'AS 4 0- Sa&ety o& 'i&e at Sea

@odu Speci&ication Code o& t!e Construction and E)uipment o& @o$ileO&&s!ore Drillin# Unit

'EEA Copsule- Code o& Practice &or t!e Sa&e Use o& 'i&tin# E)uipment

bridon service procedures sp - 001

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