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  • 7/28/2019 Brick Construction Guide

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    General

    Technical

    Reference

    Guide

    To

    Construction

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    BondsCreative use of unique bond variatio ns can add

    to the subtle elegance of any home or buildi ng.

    Through the use of these bonds and variations

    of the color and texture of the brick and of joint

    typesand colors, an almost unlimited number

    of patternscan be developed. Famili arity with

    these patterns and a li ttle creativi ty can insure

    a saleable home.

    Brick Types, Sizes & Estimating

    Brick Type STANDARD MODULAR OVERSIZE QUEEN CLOSURE UTILITY

    T H L T H L T H L T H L T H L T H L

    Si ze ( actual ) 33/4" 21/4" 8" 35/8" 21/4" 75/8" 33/4" 23/4" 8" 3" 23/4" 8" 31/2" 31/2" 71/2" 31/2" 31/2" 111/2"

    Nominal Joint 3/8" 3/8" 3/8" 3/8" 1/2" 1/2"

    Thi ckness

    Units per 6.5 6.75 5.5 5.5 4.5 3.0

    Square Foot

    of Wall

    Cubic Feet 19 19 20 16 24 30

    of M ortar per

    1000 Brick

    (includi ng waste)

    Careful estimating is important.

    Correct quantities and priceswill enable

    completion o f the job without unnecessary

    waste and cost.

    H

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    LH

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    Brick Positions In Wall

    Stretcher

    RowlockHeader

    FlatHeader

    RowlockStretcher

    SailorSoldier

    Join

    Finishi

    mortar

    serves

    purpos

    insure

    tightne

    also in

    the apof the

    Carefu

    of join

    can su

    enhanc

    all appe

    of a st

    Brick Types, Sizes & Estim ati ng

    Bonds

    Brick Positions In W all

    Joints

    1

    Types, Sizes and Estimating 1

    Bonds, Joints and Positions 1

    Wall T ypes 2

    Insulating Brick Walls 3

    M ortarless I nteri or Bri ck Floori ng 4

    Fireplaces 5

    Arches 6

    Q uoin Corners & Water Table 7

    Steps 8

    Exterior Paving 9

    Brick D riveways 10

    Walkways & Patios 11

    Brick Cleaning 12

    M ailboxes 13

    G arden Walls 14

    Retaining Walls 15

    Exterior Brick Siding 16

    Brick Does Not Leak 17

    Cold Weather M asonry 18

    G arage D oor O penings 19

    Introduction

    This publication hasbeen prepared asa

    guide to brick construction for the home

    builders. It is especially for the builder who

    may not be famili ar with all areas of brick

    construction in the home building field.

    We have attempted to cover parti cularly

    those details of construction w hich wil l be

    most often used. H owever, since we cannot

    cover all possibili ties we hope you will ask

    for additional information when needed.

    Simp ly contact:

    Brick SouthEast

    Suite 800

    8420 Uni versity Ex ecutive Park

    Charlotte, NC

    28262

    800.62.BRI CK /Charlotte, N C

    888.37.BRI CK /Conyers, GA

    www.gobri cksoutheast.com

    Important Note

    The products described in this booklet involve

    the use of hazardousm aterials, op erations and/

    or equipment. Thi s booklet doesnot purport to

    address all of the safety practicesassociated wi th

    the use of these products. It i s the responsibili ty

    of the user of this book let to establish appropri-

    ate safety and health practices and to determine

    the applicabil ity of regulatory limi tations prio r

    to the use of the products described.

    The i nformation and suggestions contained

    in this book let are based on available data

    and experience of the technical staff of Brick

    SouthEast. T his informati on should be recog-

    nized as recommendations and should be used

    with judgement. Fi nal decisions on the use of

    the inform ation discussed herein are not withi n

    the purview of Bri ck SouthEast and m ust rest

    with the project owner, designer, or both.

    GuideTo BrickConstruction

    Table of Contents

    Introduction

    Important Note

    Running Bond Flemish BondDutch Corners

    Flemish BondEnglish Corners

    H

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    Your bri ck manufacturer is available to help in

    estimati ng and selecting brick sizes and styles.

    Call on them for their expertise and advice.

    *Typical uni t sizes and di mensions may vary

    from manu facturer to manufacturer.

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    Table of Contents

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    Typical Brick Cavi ty Wall Details

    Brick Cavity WallA cavity wall consists of two wythesof masonry

    separated by a continuous air space that is

    between two and four inches in wi dth. T he

    cavity wall is utilized because it i s an excep-

    tional all-weather wall. B ecause of its ease of

    insulation, it i s an efficient energy saver. The

    cavity wall helpsresist noise penetration, i s fire

    resistant and is virtually mai ntenance free.

    The two walls are tied together with metal ties.

    Spacing and type of ties can vary and should be

    determi ned on a case by case basis.

    The bri ck cavity wall, a drainage type wall, is

    particularly imp ervious to moisture penetration

    because the air cavity ( space) allows any mois-

    ture to drain to the bottom of the wall. Proper

    flashing and weep holes are important to drain-

    age. Flashing di rects moisture from the interior

    wythe to the outside of the exterior wythe.

    Flashing should be i nstalled over all openings,

    under sills and, most importantly, at the bottom

    of the cavity wall just above ground level.

    For addi tional i nformation you may request

    Tech Note 21B, Brick Masonry Cavity Wall s

    Detailing.

    T ypical Brick Veneer Wall Details

    Brick Veneer WallBrick veneer wallsare currently the most widely

    used walls for residential construction. T he brick-

    work i s a veneer since it is a non-loadbearing

    facing built after framing is complete. This is a

    drainage type wall. A n air space is provided

    back of the brickwo rk to allow any penetrating

    water to fall to the base of the veneer where

    flashing and weep holes are provided to di vert

    water back out of the wall.

    Footing size and foundation anchorage should

    be determined per local building codes.

    Foundations should extend not less than 12

    inches below the fini shed natural grade or

    engineered fill and i n no case less than thefrost line depth.

    WallTypes

    Insulating

    Brick W alls

    GuideTo BrickConstruction

    Wall Types

    2

    Insulating Brick Walls

    Insulating The Brick Veneer Wall

    T he brick v eneer wall may be insulated by

    use of standard insulating sheathing and fiber

    glassbatt insulation placed between studs,

    giving an R value of approximately 14,

    and a U value of approxim ately 0.07.

    M ass of the brick veneer and the nominal

    one inch air space between veneer and

    sheathing adds greatly to energy efficiencyof the brick veneer wall.

    Insulating The Brick Cavity Wall

    O ne of the most important advantageso f

    the brick cavity wall i s that the cavity may be

    used for placing insulation withi n the wall.

    In order to insulate the wall properly it i s

    absolutely essential that the cavity be kept

    clean during construction.

    Insulations that have been used in cavity

    walls include loose fill poured type, rigi d

    board type and foamed-in-place type.

    R value for a 12 inch brick and brick

    cavity wall insulated with p oured vermiculite

    or a 2 inch rigid styrene board would be

    approxi mately 14, and the U value would

    be approximately 0.07.

    M ass of the brickwork provides additional

    energy saving quali ties not recognized in

    standard U value calculations.

    Bri ck Veneer Wall

    Brick Cavity Wall

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    Fireplaces

    FireplacesToday, bri ck fi replaces are considered standard

    in almost all homes. The need for a backup o r

    secondary heati ng system has created a renewed

    interest in the open fireplace that has historically

    been the H eart of the H ome.

    Todays fireplace is subjected to higher tempera-

    turesand more prolo nged use than at any other

    time i n memory. Because of i ncreased tempera-

    turesand l ength of use, the hom e builder m ustascertain i f his fireplace design meets all require-

    ments of the Buildi ng Code and insure that con-

    stant supervision be given to the carpentry and

    masonry crews during construction of the struc-

    ture and surrounding frami ng. Since the safety

    of human life is involved, these details should

    not be left solely to subcontracting crews.

    Also, special attention should be given to deter-

    mining the type of chimney footing required.

    Buildi ng Codes require that concrete footings

    for chimneysrest on solid ground, and/or

    extend down to the level of main foundation

    footings and that they be bonded with m ain

    footings. Solid G round meansfirm, undisturbed

    soil or adequately controlled fi ll.

    5

    Mortarless InteriorBrick Flooring

    M ortarless brick flo oring may be placed on

    a concrete slab or on a wood flooring system

    as shown i n the ill ustrations.

    The size of the brick i s optio nal, except for

    patternssuch asbasket weave and herring-

    bone, which require brick wi th length dim en-

    sions exactly twice that of the wi dth, such

    as 4"x8" or 3 3/4"x7 1/2", etc.

    Thi cknessof brick used on a concrete slab

    may vary up to 2 1/4", but maxi mum thi ckness

    of 1 5/8" is recommended for wood flooring

    systemsto reduce weight. Joist spacing of w ood

    flooring systems should be li mited to 12" o.c.

    Buil ding paper is first placed on the supporti ng

    base with edges butted rather than lapped. T wo

    layers of 15 lb. felt are recommended. Brick are

    placed directly on the felt in the desired pattern.

    Uni ts should be placed tightly together.

    Clean, dry sand is then placed on the brick

    and swept into all j oints. Surplussand is swept

    off and sealer may be appli ed when floor is com-

    pletely dry. Sealing is necessary asit lo cks sand in

    jointsand creates an imperviousfloor finish.

    Because sealing is so important, i t is suggested

    that great care be given to choosing and applyi ng

    a ceiling product. For specific questions on sealing

    concerns, contact the technical depar tment at

    Brick SouthEast.

    GuideTo BrickConstruction

    Mortarless Interior

    Brick Flooring

    4

    Size of the fireplace should be in proportion

    to the room size. The U.S. D epartment of Agri -

    culture has determined that a fireplace 30 to 36

    inch wide i s generally suitable for a room hav-

    ing 300 square feet of floor space.

    A fresh air suppl y substantially increasesthe

    effici ency of a fireplace by reducing the amount

    of heated air tak en from the livi ng space. D etails

    of the adjustable fresh air damper and ductwork

    are shown.

    The fi replace builder should be cautioned to

    leave room in m asonry work fo r expansion of

    metal lintels, dampersand firebrick li ningsi n

    order to avoid masonry cracks.

    For complete details of construction, refer

    to Brick SouthEasts publications, G ood

    Practice for Construction of B rick Fireplace

    and Fireplaces.

    Brick floor on wood support system

    Brick floor on concrete slab

    Section Plan &

    Front Elevation

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    Quoin Corners

    Water Table

    7

    GuideTo BrickConstruction

    Arches

    6

    ArchesThe arch provides a method of spanning mason-

    ry wall openings that not only has structural

    advantages over lintels and beams, but gives

    designers a method of expressing various archi-

    tectural effects and styles.

    Arches are constructed wi th the aid of tempo-

    rary forming o r centering w hich must carry

    dead loads until the arch hasgai ned sufficient

    strength to suppo rt itself and other superi m-

    posed loads. G enerally, forms should remain

    in p lace a mini mum of ten daysafter completion

    of all masonry work to b e suppo rted by the

    arch. To help simpli fy construction of flat or jack

    arches, a steel angle ( lintel) is sometimesused asa

    permanent form in bri ck veneer construction.

    Complete filling of all mortar joints is especially

    imp ortant in arch construction since joi nts are

    vital in maintaining the compression ring or

    wedging effect of the arch. Any movement

    caused by the slightest sliding, settlement or

    rotation of abutments or supportsor the arch

    itself may result in failure of the arch.

    O rdersfor bri ck archesshould be placed with

    the brick manufacturer at the inception of the

    job, and detailed drawings, preferable full draw-

    ings of a half arch, should accompany the

    order. The following i nformation should be

    on drawings:

    1. M asonry Opening D imensions

    2. Mortar Joint T hickness

    3. Number of CoursesH igh

    4. Bonding of Arch (O ne, Two, T hree Piece)

    5. Skewback A ngle

    6. Type and T exture of Brick used

    7. Radius of Radiuses, if applicable

    For design i nformation on brick arches,

    see Brick I nstitute of Am erica Technical

    Notes, Number 31 series.

    Jack Semicircular

    T ypical Water Table:

    Bri ck Veneer Wall

    Q uoin Elevations;

    Front & Side

    Elliptical

    Arch Form

    Segmental

    Details

    Quoin Corners

    Q uoins are special ornamental projections exe-

    cuted in brickwork to mark corners of buildings

    and to create an overall appearance of strength,

    grandeur, and solidi ty.

    When constructing quoins, brick i s laid in the

    standard method with a two inch air space

    allowed between the brick and the sheathing

    rather than the normal one inch of space. I t

    is imp ortant that an adequate number of tiesbe used.

    T his relatively simp le masonry technique is a

    sign of elegance that will be a lasting reminder

    of the quality of the builders work

    Water Table

    A brick water table can add that touch of early

    Am erican architectural detail to any colonial

    style house.

    Your brick representative can help in selecting

    the most appropriate factory-made bri ck water

    table design for a p articular situation.

    Q uoins:

    Perspective

    & Plan

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    GuideTo BrickConstruction

    Steps

    8 9

    Exterior Paving

    Exterior PavingBrick walk ways, patios and driveways are more

    popular now than ever before. Hom ebuilders

    are finding brick paving a must in todays

    highly competitive market. Brick paving is an

    easy way of adding value to the property you

    are putting on the market.

    M ortarless paving is much cheaper to build than

    mortared paving and, if built properly, can pro-

    vide the same enduring qualities of conventional

    pavi ng systems and materials.

    T he most impo rtant consideration for mortar-

    less paving i s a good base. Soli dly compacted

    earth and other base materials wil l generally elim-

    inate settlement problems. Go od drainage of

    the general area where mortarlessp aving is to

    be installed wi ll help mai ntain a stable base and

    help prevent growth of algae on paving units.

    Providing good edge retention of mortarless

    paving is essential, and, of course, specifying

    weather-resistant brick paving units is important

    to a quality installation.

    Rowlock T read/7" R iser

    Use 8"x8"x4" factory ma de corners

    A few pattern s

    O gee Rowlock Step Tread

    Special u nit s add a

    designer appearance.

    Check with your

    brick manufacturer

    for availability.

    End Elevation and

    Step Elevation

    Respectively

    StepsBri ck steps can be the final vi sual touch to pro-

    vide handsome curb appeal for any home. Since

    steps are normally expo sed to severe weathering,

    quality materials and good work manship are essen-

    tial for good construction and performance.

    Al l brick steps should be placed on concrete

    footi ngs. Concrete should be 2500 PSI ( 28 days)

    placed in an area excavated to solid earth with

    a 12" minimum depth below finished grade. All

    footings should be a minim um of 8" deep and

    have a 4" projection past steps except where they

    abut an adjoi ning wall. In situations of question-

    able soil conditi ons, reinforcing steel should be

    used. A ll masonry used in steps should be lai d

    with type S mortar.

    Rowlock tread steps having 7" risers and 12"

    treadsshould b e buil t using factory-made corners

    which are available from all bri ck manufacturers.

    For specific tread and riser dimensions, consult

    with your local code official.

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    Perspective Sections

    GuideTo BrickConstruction

    Driveways

    DrivewaysSpecificationsM ortarless brick pavi ng should conform to the

    alignment and grade as shown on the plans.

    T he subgrade (earth) should be well compacted

    with all organic material and soft soil removed

    and replaced with an approved soil. Paving

    brick should conform to ASTM C902, C lass

    SX. C olor and dimensions should be approved

    from a sample. M ortarless brick pavi ng may

    be i nstalled by semi-ski lled labor.

    Installation1. Install a row of curb brick on one side of

    the driv eway, settling units to the required

    height. Use mortar behind and under curb

    units as needed for support. Set a temporary

    form on the opposite side of driveway to

    proper grade, 2-3 inches outside of the

    location of curb brick i nstallation.

    2.A base course should be p laced and com-

    pacted. The base material should be of

    Aggregate Base Course (AB C) conforming

    to D O T specifications. T he aggregate

    should be placed on an approved subgrade

    between the curb brick row and the tempo-

    rary form. T he aggregate can be compacted

    with a vibratory place compactor or by hand

    and should have a slight crown upon comple-

    tion. When compaction i s complete the base

    course should be smooth, hard, dense, un-

    yielding and well bonded.

    Perspective

    3. Place a 1/2" to 1" layer of sand or stone

    screenings on the base course, using screed

    to spread uniform ly over the entire area.

    M oisten and compact by hand or a mechani-

    cal devise. Rescreed this layer as required

    to bri ng surface to the exact grade.

    4. Begin laying paversalong previously installed

    rows of curb brick , using specified bondi ng

    pattern and continui ng until all paving is laid.

    Norm ally, paving units are placed tightly

    together leaving no space between individualpavers. H owever, if units have very smooth

    uniform edges or if paversare very uniform

    in size, 1/16" should be left between units to

    allow a space for sand to surround each unit.

    5. Remove the temporary form. Install final row

    of curb brick ti ghtly along the outer row of

    paversby removing groups of 5 or 6 pavers

    from the outer row and excavating a small

    trench for the curb brick in thi s area. Place

    the curb brick i n this trench, backfi ll and

    tamp on both sides and use mortar behind

    and under units as needed for support. Set

    curb units to required grade. Replace and

    smooth screenings and replace paving brick.

    6. Scatter stone screenings or sand over entire

    surface and sweep i nto cracks.

    10

    Walkways

    & Patios

    Walkways & PatiosSpecificationsM ortarless brick p aving should conform to the

    grade asshown on pl ans. The subgrade (earth)

    should be well compacted with all organic material

    and soft soil removed and replaced with an

    approved soil. The p aving brick should conform

    to ASTM C902, ClassSX. C olor and dimensions

    should be approved from sample.

    Installation

    1.I nstall a row of edge brick on one side of

    the walk to the required ali gnment and grade.

    Set a temporary form on the other side of the

    walk to the proper grade, 2"-3" outside of

    edge brick location.

    2.C omplete grading asshown in sketch below

    and place stone screenings or sand between

    the formsto approxim ate required depth using

    the screed to spread uni formly ov er the area.

    M oisten screenings or sand and compact by

    hand or mechanical equipment. Rescreed

    screenings or sand, as required, to smooth

    base and bring surface to the requi red grade.

    3.Start laying pavers along the previously

    installed row of edge brick, using specified

    bonding pattern, and continue this until all

    pavers are laid.

    Normally, paving units are placed tightly

    together, leaving no space between individual

    pavers. H owever, if the units have very

    smooth uniform edgesor if pavers are very

    uniform i n size, 1/16" should be left between

    units to allow a space for sand to surround

    each uni t.

    4.R emove the temporary form. I nstall final row

    of edge brick tightly along outer row of pavers

    by removing groups of 5 or 6 pavers from

    outer row and excavating a small trench for

    edge brick i n this area. Place edge brick in

    this trench, backfi ll and tamp on both sides,

    repleni sh and smooth the screenings or sand

    and replace paving bri ck.

    5.Scatter stone screenings or sand over enti re

    surface and sweep i nto the cracks.

    For addi tional i nformation see

    Brick Paver Paths, Patios, & Mor e

    avail able from Bri ck SouthEast.

    11

    Sections

    NOTCHTHICKNESSOFBRICK(BOTHENDS)

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    3.A pply cleaning solution

    with brush, mi xed as directed

    on container. Follow printed

    instructions asto length

    of time solution should

    remain on wall. Scrape

    asneeded, and continue

    brushing.

    4.R inse thoroughly

    with water immediately.

    Remember, the secret

    of good masonry

    cleaning is using

    plenty of water.

    App ly acid solutions, mix ed according to

    instruction on container. Scrape any remaining

    mortar particles, reapply solution and ri nse wall

    thoroughly, flushing off all acid and dissolved

    mortar particles.

    Care should be tak en to pro tect nearby painted sur-

    faces, glass, m etal, etc. T est areas should be treated

    and necessary approval secured before continuing.

    High p ressure water systems may be used to

    rinse masonry, but may not be used to applyacids. T est areas should be rinsed and necessary

    approval secured before continuing with high

    pressure water systems.

    Sandblast cleaning is an acceptable method for

    cleaning new masonry. As with all cleaning systems,

    test sections should be cleaned and necessary

    approval secured before continui ng sandblasting.

    For complete information on the cleaning

    systems described above and for informatio n

    on specialty cleaning see the Brick Associati on

    publication Cleaning New Brickwork. *

    *Th e publi cation can be accessed atwww .gobri cksoutheast.com (p rofessional segment).

    Mailboxes

    13

    Brick Cleaning

    Four Simple Steps For Better Brick Cleaning

    O ften forgotten, brick cleaning is actually one

    of the most imp ortant parts of new home con-

    struction so far as the Home B uyer is concerned.

    Why not gi ve brick cleaning the same concern

    given other Final Appearance items?

    Brick cleaning is not difficult if properly done.

    First thing to do is to ask the brick manufacturer

    for recommendation on cleaning the parti cular

    brick. If a decision is made to use an acid clean-

    ing system, then a parti cular acid product should

    be agreed upon.

    Before applying acid solution, larger mortar par-

    ticles should be removed by use of hand tools,

    reducing unwanted mortar deposits to paper-

    thin smears.

    Nex t, app ly plenty of water to the masonry,

    enough to satisfy thirst of the wall and k eep

    water standing on surface of masonry.

    GuideTo BrickConstruction

    Brick Cleaning

    12

    1.Remove large

    particles of mortar

    with hand tools

    before washing

    the wall.

    2.T horoughly pre-wet with water

    before cleaning. Plenty of water

    is the secret of good masonry

    cleaning. Be sure the brickwork

    below the area being

    cleaned is thoroughly

    soaked with water so

    dissolved mortar

    from above wont

    be drawn into face

    of the brick below.

    Mailboxes

    A brick mailbox is a simple, but unique way

    to dress up your front yard and add that final

    touch of class to your home. It is a simp le,

    do-it-yourself project that can be done by the

    weekend mason in the family.

    Pi ctured here are just a few of the many

    designs available. U se one of these or design

    your own. Brick mail boxes let you be as

    creative asyou lik e.

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    Retaining Walls

    Note: For back fill u p to 3 feet

    above footin g

    Retaini ng Walls

    15

    Garden Walls

    English Bondwith pattern formed

    by headers alternately

    projected and

    omitted

    Flemish Bond

    with op en pattern

    of crosses

    Flemish Bond

    with open headerpattern

    GuideTo BrickConstruction

    Garden Wall s

    14

    Elevation Section A-A

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    Brick Does Not Leak

    O ccasionally one may encounter the problem

    of a l eaky wall. Ex perience shows, however,

    the cause of the problem is not the brick, but

    improper construction technique.

    The following improper conditions may con-

    tribute to the leaky wall prob lem and should

    be avoided:

    Brick Does

    Not Leak

    Poor bond between brick and mor tar

    Use of raked or scratched join ts

    Use of poor qua lity mortar

    Excessive morta r dr oppings in ai r space or cavity

    Poor foundation walls

    In spite of the need to supervise all aspectsof

    construction, it is obvi ous one cannot be every-

    where and do everything. For thi s reason, we offer

    this information to acquaint you with some basic

    techniques to help prevent these problems.

    It wi ll be helpful i f you keep a copy on the job site.

    17

    apart than 16" vertically, and

    24" horizontally.

    FootingsIf the exi sting footi ng projectsat least 5",

    this is sufficient to start the new brick

    veneer. O therwise, an addi tional concrete

    footing approximately 8" deep (m inimum)

    should be installed. Note: Engin eerin g

    anal ysis required for all details.

    GuideTo BrickConstruction

    Exterior Remodelin g

    with Brick

    16

    Exterior Remodelingwith BrickBrick VeneerAn experienced builder can transform old

    buildings into new oneswi th brick veneer.

    Brick veneer is applied asi n regular new

    brick veneer construction. T he brick are

    secured with metal veneer ti es attached

    to the existing wall and spaced no further

    Details

    Head Joint Construction

    Brick Veneer on Wood Frame

    Solid (Composite) Walls

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    Alternate Method for

    Support of Bri ck Veneer

    above Garage Door

    Openings

    19

    Cold Weather MasonryConstruction & ProtectionRecommendations*

    Cold weather masonry construction and its

    quality control require some additional attention

    to construction practicesand pro tection. Atten-

    tion should be directed to the following details

    as well as those normally attended.

    1. The cold weather construction and protection

    recommendation of thi s recommended prac-

    tice should be closely followed.

    2.C onstruction materialsshould be received,

    stored, and protected in ways that prevent

    water from entering the materials.

    3. If climactic condition warrant, temperatures of

    construction materi als should be measured

    frozen sand and wet masonry units must be

    thawed. M asonry units below 20oF must be

    heated above 20oF without overheating.

    *Thi s brochure containsgeneral cold weather constructionrecommendations. Code specific recommendations for hot

    and cold weather construction can be found i n the M asonry

    StandardsJoint Commi ttee document.

    Mean Daily Construction ProtectionTemperature* Requirement Requirement

    Above 40oF Normal masonry procedures. Cover wallswith plastic or canvasat end ofwork day to prevent water entering masonry.

    40oF32oF Heat mixing water to produce Cover wallsand materialsfor a minimum of 24

    mortar temperaturesbetween hoursafter construction to prevent wetting and

    40oF120oF. freezing. Covers should be plastic or canvas.

    32oF25oF Heat mixing water & sand to With wind velocitiesover 15mph provide wind-

    produce mortar temperatures breaks during the work day and cover walls and

    between 40oF120oF m ateri als a t the end of the w ork day to prevent

    wetting and freezing. M aintain masonry above

    freezing for 24 hours using auxili ary heat or

    insulated blank ets.

    25oF20oF M ortar on boards should be

    maintained above 40oF.

    20oF 0oF Heat mixing water & sand to Provide enclosuresand supply sufficient heat

    produce mortar temperatures to maintain masonry enclosure above 32oF for

    between 40oF120oF 24 hours.

    GuideTo BrickConstruction

    Cold W eather Masonry

    Construction & Protection

    Recommendations

    4.Sufficient mortar i ngredientsshould be heated

    to produce mortar temperatures between 40oF

    and 120oF. Every effort should be made to

    produce consecutive batcheso f mortar with

    the same temperaturesfalling wi thin this range.

    The mortar temperature after mix ing and before

    use should be above 40oF, maintainable either

    by auxili ary heaters under the mortar board

    or by more frequent mixing of mortar batches.

    H eated mortar on mortar boards should not

    become excessively hot ( greater than 120oF).

    5 During below-normal temperatures, masonry

    should be placed only on sound unfrozen

    foundations. M asonry should never be placed

    on a snow or i ce-covered surface, because of

    the danger of movement when the base thaws

    and the possibility of very little bond being

    developed between the mortar and the sup-

    porting surface.

    6.A t the end of the day, the top surface of all

    masonry should be protected to prevent mois-

    ture, as rain, snow or sleet, from entering the

    masonry. T his protection must cover the top

    surface and should extend a mi nimum of 2

    feet down all sides of the masonry.

    18

    Alternate Method forSupport of Brick Veneerabove Garage DoorOpeningsTypi cally garage door openings over 10 feet

    are required to be designed by an engineer.

    Ho wever, some officials recognize an alternate

    method of support that incorporates the concept

    of reinforcing the brick veneer. Thi s technique

    allows the use of ladder wire joi nt reinforcing inthe first few horizontal mortar joi ntsabove the

    openings asdescribed by the diagram below.

    We recommend presenting this alternate method

    to your local official for approval in advance of

    actual construction.

    Construction Considerations:

    1.T he maximum openings allowed by this

    method is 18 feet 3 inches with a mini mum of

    1 foot 6 inches of brick required on either

    side of the opening.

    2.A maximum height of 5 feet of brick may be

    supported above the opening provided there is

    .

    a mini mum of 13 inchesof veneer above the

    opening edges (approxim ately 5 brick courses).

    3.A maxi mum height of 12 feet of brick may be

    supported above the opening provided there

    is a mini mum of 2 feet of veneer above the

    opening edges (approximately 9 br ick courses).

    4.A maxi mum height of 35 feet of brick may be

    supported above the opening provided there

    is a minim um of 5 feet of veneer above the

    opening edges (approxim ately 22 brick courses).

    5.Care must be taken wi th the placement of

    additional openings (i .e. windows) above the

    garage opening. I f the height of veneer is less

    than 3 feet no openings should be placed.

    For veneer heightsabove 3 feet the depth of

    openings should be limi ted to 1/2 the height

    of the veneer and they must be placed withi n

    12 inches of the bottom and 6 inches from

    the top of the veneer.

    6.A 5"x 31/2"x 5/16" angle should be used to

    facilitate installation and should be shored for

    at least 7 days after installation.

    * For questions regarding specific temperature concerns, contact theTechnical Department of Br ick SouthEast.

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    Notes

    GuideTo BrickConstruction

    20

    GuideTo BrickConstruction

    Although this document

    hasbeen provided for

    your use, i t should not be

    reproduced in part or

    in whole without prior

    written permission.

    Additi onal copies

    are available from

    Bri ck South East

    800.62.BRICK

    Copyright 2006

    BRICKSOUTHEAST

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    Construction

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