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>> Focus on sustainability, innovation and international BRI: an innovation platform in the heart of an integrated biorefinery Jean-Marie Chauvet,PhD ARD Agroindustrie Recherches & Développements From Biomass to Bioproducts May 14th, 2013

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Page 1: BRI: an innovation platform in the heart From Biomass to ... Chauvet.pdf · BRI: an innovation platform in the heart of an integrated biorefinery Jean-Marie Chauvet,PhD ARD ... From

>> Focus on sustainability,

innovation and international

BRI: an innovation platform in the heart of an integrated biorefinery

Jean-Marie Chauvet,PhD

ARD

Agroindustrie Recherches & Développements

From Biomass to Bioproducts

May 14th, 2013

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ARD is Owned by a Large Consortium of French Agrobusinesses

53.20 % SICLAE

An industrial and financial agro-business player with significant

expertise in processing and valorizing plant products (consolidated

turnover : 1 638 M€). Belongs to Vivescia (one of the leading

European grain producers stemming from the merging between

Champagne Céréales and nouricia), EMC2, other shareholders

(Champagne Coligny, Coopérative Agricole de Sézanne…), FSI,

Unigrains, Crédit Agricole du nord Est,

Subsidiaries : Malteurop, Nutrixo, Kalizea, Chamtor, Nestal, Inéos-

Champlor, LMT-Oléagineux

17.82 % Cristal Union

Sugar & ethanol producer from sugar beets (turnover €1,5 Bn€).

Trademark : Daddy Sucre

14.59 % Crédit Agricole du Nord Est

7.92 % Chamtor

Wheat refiner, subsidiary of SICLAE. Produces starch, glucose,

gluten, wheat bran, etc…

4.18 % LRD

Union of alfalfa producers

1.35 % CRD

Union of cereals cooperatives

0.94 % Unigrains

99 %

100 %

3.93 %

2.21 %

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ARD is a Private Mutualised Research & Development Centre

Who we are

ARD is a private mutualised R&D centre in the field of biotechnologyand bio-based chemistry

What we do

We develop innovative processes to produce chemicals derived from biomass

What we stand for

We add value to agricultural products via R&D and we introduce new outlets for the agricultural economy.

We develop innovative and competitive products and processes that are sustainable and ecologically sound alternatives to petrochemicals.

We focus on bio-refinery concepts that are designed to process all plant fractions to valuable products.

We capitalize on synergies among various crops for discovery of innovative molecules.

We actively promote utilization of bio-based resources in industrial applications and more generally in the economy and the society.

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� Pentosides fromwheat bran

� Plants extracts isolation

� Crops elicitors

� Cellulosic Ethanol

� Proteins from alfalfa

Biomass Fractionation

IndustrialBiotechnology

� Di-Hydroxy-Acetone

� Biopolymers incl. Hyaluronic Acid

� 1st and 2nd generation Bio-ethanol

� Succinic acid

� Chemical intermediates

Bio-basedChemistry

� Succinic acid derivatives

� Polyesters &Agro-materials

� Organic synthesis

� Green surfactants

� Epoxydized oil resins

Environment

� Olfactory pollution analysis

� Methanisation & Waste treatment

� Biodegradability tests

� Eco-toxicity tests

� Life Cycle Analysis

ARD’s Activities are Focused on Biorefinery Management

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Page 5: BRI: an innovation platform in the heart From Biomass to ... Chauvet.pdf · BRI: an innovation platform in the heart of an integrated biorefinery Jean-Marie Chauvet,PhD ARD ... From

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ARD offers an Open Biotech Platform for Process Scale-up

With all necessary DSP equipment (filtration, ion exchange, electrodialysis, evaporator, crystalisator,

centrifuges, etc…)

ARD scaled-up several technologies: Eladium™ (exo-polysaccharide), biolygel, hyaluronic acid,

dihydroxyacetone, bioethanol, sophorose lipids, 5-ceto-gluconic acid, succinic acid…

ARD’s partners can benefit from this platform for their own process scale-up

Microbiology

Molecular biology

Pilot Scale

5m3, 10m3, 40m3 and 80m3

Lab Scale

2l, 5l, 20l, 120l, 450l Fermenters

Demonstration

2000 tons capacity plant

Page 5

Page 6: BRI: an innovation platform in the heart From Biomass to ... Chauvet.pdf · BRI: an innovation platform in the heart of an integrated biorefinery Jean-Marie Chauvet,PhD ARD ... From

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A leading company in the field of bio-based chemistry since 1989:

More than100 employees in its facility

ARD budget : 12 Mn €

Investment budget : 500 000€

Investment development not included

ARD is member of :

- IAR cluster

- the french association ACDV

- EuropaBio

ARD Facts and Figures

Page 6

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………………………………………………………………………………………….........

………………………………………………………………………………………….........

Logistic & pre-treatment

ARD is an Active Member of IAR

• 230 members

• 40% SMEs

• 120 R&I projects

• Total R&I budget: 1 bn

€ www.iar-pole.com

Su

sta

inab

le D

evelo

pm

en

t

Biobased products

Biobased feedstockBiobased feedstock

Agronomy

MarketsMarketsMarketsMarkets

biofuels, chemicals, materials, ingredients

A world class cluster world class cluster world class cluster world class cluster

dedicated tobiobased products biobased products biobased products biobased products

and BiorefineryBiorefineryBiorefineryBiorefinery

Green

Chemistry

Industrial

Biotech

LabPilot plant

Industrial demonstration

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The Bioeconomy: a global issue facing big and universal challenges

From Becoteps program

Farmers, involved in ARD, via their cooperatives, realized early their potential

contribution for mitigating the environmental issues while creating value from their

productions by processing and by investing in R&D for opening new opportunities

of market.

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a PPP for an European Bioeconomy at Large Scale

Fully convinced of the importance

and the opportunity opened through

the new bioeconomy, promoted by

the commission, ARD decided to

join, like the cluster IAR, the

dynamic of the BioPPP, as founding

partner.

The target is to accelerate the

setting up of new value chains, in

particular, for agricultural products.

Around 40 companies are members

of BIC (BioIndustry Consortium), the

private part of the PPP.

A great adventure for Horizon 2020

in perspective…

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Biorefineries: Heart of the « New Bioeconomy »

*

The development of the

biorefineries is fully integrated in

the “new bioeconomy” as defined

in the USA as well as in Europe.

For Europe, it is one of the top

priorities of its strategy for 2020

and for Horizon 2020*.

It represents a important

opportunity for rural

development .

The challenges are global, but the

local contexts will be

determinant. *http://ec.europa.eu/research/bioeconomy/pdf/201202_innovating_sustainable_growth_en.pdf

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The Future of the Biorefineries: StarColibri and the way forward

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StarColibri: Biorefineries will have a key role to play !

In 2030 biorefineries will provide:

•A wide spectrum of competitive biobased products.

•A competitive edge for Europe by focusing on sustainable products.

•A growing integration of biobased industrial sectors.

•A renewed, competitive and knowledge intensive rural economy.

Source: Star-COLIBRI Joint European Biorefinery Vision for 2030

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« Harbour’s biorefineries » « Territorial biorefineries »

© Vivescia

Ex: Ghent Bio-Energy Valley, Belgium Ex: Les Sohettes, France

What kind of biorefineries in 2030 ?

Biomass available on the world market Biomass locally produced

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The Biorefinery of Bazancourt-Pomacle is located 15 km north of Reims, in the middle of a vast agricultural area that

counts among the most productive in Europe…

…in the perimeter of the

competitiveness cluster Industrie et

Agroressources.

The Biorefinery of Bazancourt-Pomacle: the Future already on Track

On this site, 2 « ecosystems » coexist:

One is industrial and the other one is dedicated to research and innovation

A territorial biorefinery by excellence

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The Testimony of a Farmer (Chairman of Cristal Union)

http://fbheuropabiovideos.co.uk/

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This Biorefinery is one of Most Integrated Existing Biorefineries

Page 16Page 16

ARDMutualised research center

ChamtorWheat processing

Cristanol1st generation ethanol production

Cristal UnionSugar beet refinery

Procéthol 2GFUTUROL Project

2nd generation ethanol

BioDémo (ARD)Industrial demonstration plant

Cre

dit p

ho

to :

Pro

ceth

ol 2

G

SolianceActives and ingredients for cosmetics

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Une double réalité: industrie et recherche

Within this Site a lot of Synergies have already been established…

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… An industrial complex…

On Site 2 Types of « Ecosystems » can be identified…

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On Site 2 Types of « Ecosystems » can be identified…

… & an Innovation Platform (BRI)

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Industrial Synergies

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Industrial Synergies: the main players

CRISTANOLEthanol plant

A.R.D.Research center

& SolianceCosmetic

Cristal UnionSugarbeet

refinery

CHAMTORWheat refinery

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Cristal Union

CHAMTOR

Water synergy

50 000 m3 of water coming

from the sugar production sent

to CHAMTOR during the campaign.

Benefit: less withdrawing into the groundwater

and energy saving

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Steam Synergy

CRISTANOLCristal Union

CHAMTOR

Mutual help

benefit : reliability of industrial

tools

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CRISTANOL

Soliance & A.R.D.

Cristal Union

CHAMTOR

Effluent Synergy

Water treatment –Storage –Spreading

Benefit :

Global management

of the agronomic approach

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Site de la distillerie CRISTANOL

Cristal UnionSucrerie de Bazancourt

CHAMTORAmidonnerie-

Glucoserie

Wheat/sugarbeet

coproducts

Sugarbeet

Wheat

Product Synergy

Ethanol production

from different sources of substrates

locally produced.

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CRISTANOL

A.R.D.Soliance

Cristal Union

CHAMTOR

Biomass

CHP

Biomass CHP Mutualized Project

Project of Combined Heat & Power Plant from

Biomass:

Benefit :

• whole plant

valorization

• 100 000 t of CO2

avoided

• substitution of fossil energy

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CRISTANOL

A.R.D.

Cristal Union

CHAMTOR

R & D Synergy

Cooperative research programs

between the different

shareholders of ARD.

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The Innovation Platform

BRI

Bioraffinerie Recherches & Innovations:

Preparing the future

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BIOREFINERY RESEARCH AND INNOVATION

BRI: an Open Innovation Platform built around ARD

Page 29

TechnopoleFor start-ups

Appliedresearch

Teaching& academic

research

Lobbying

Foundation : Cristal Union, Cristanol, Champagne Céréales, Siclaé, Chamtor, ARD

With the financial support from :

In progress

Centre d’Excellence en

Biotechnologie Blanche

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BRI: a Platform dedicated to sugars and fermentation …

Fermentable sugars

Starch and sucrose

Cellulose and hemicelluloses « Building blocks »

ethanol

Improved

microorganisms

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FUTUROL: a Major Project near BRI

This project focused on ethanol 2G is carried on by a consortium of 11 partners gathered in a company so-called: Procéthol 2G

Budget: 76,4 M€ among them 29 M€ of public support

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Biodémo: a Demo Plant owned by ARD

An investment of € 22 million funded with € 17 million in private funds and up to € 5 million from public funds

For the time being, ARD-BioDémo is under contract with BioAmber for producing succinic acid

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Succinic Acid Production in BioDémo for BioAmber: the future is now!

OUTPUT

Sucrose

Sugar Refinery

Succinic Acid Plant

OUTPUT

Glucose

Wheat Refiner

OUTPUT

CO2

Ethanol Plant

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Plate -form e B .R .I. – m a rs 2010

PING AT Ingén ierie mai 2009

BRI-PLATFORMArtistic v iew o f the innovation pla tfo rm BRI

1

Coming soon: a New Building for welcoming Academic Partners

In connection with

CEBB: Centre d’Excellence en Biotechnologie Blanche

A public investment of 30 M€ for building and launching operations

Grand opening: 2015 Q1

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One cannot understand the « system » set up

on the site of Bazancourt-Pomacle, without

taking into account the time and the spirit of

cooperation

Cooperation among farmers, cooperation

among cooperatives, cooperation with local

authorities and finally with academics

Today, this site, within the cluster IAR, is

recognized as one the most integrated

biorefineries in Europe but progressively as

one of the leading innovation platforms.

With a steady support of local authorithies, with

commitment on long term of the coops and

with the arrival of prestigious academic

partners we ambition to become a

« campus » dedicated to the new

bioeconomy

To conclude

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Thank you for your attention

www.a-r-d.fr

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>> Focus on sustainability,

innovation and international37

In case of further questions

• Please contact our NOST offices abroad directly,

• or through the central office:

• internet: www.IAnetwerk.nl

• telephone: + 31 88 602 8237

• e-mail: [email protected]

• or contact this speaker directly: Jean-Marie Chauvet,PhD

• internet: www.a-r-d.fr

• telephone: +3330326054280

• e-mail: [email protected]