brc gas equipment
DESCRIPTION
BRC GAS Equipment. GROWING TOWARD THE FUTURE. ALTERNATIVE FUELS. The use of traditional fossil fuels is a major cause of air pollution, concerning carbon monoxide emissions, photochemical smog, toxic and particulate emissions. Environmental problems are becoming more and - PowerPoint PPT PresentationTRANSCRIPT
BRC GAS EQUIPMENT
ALTERNATIVE FUELS
The use of traditional fossil fuels is a major cause of air pollution, concerning carbon monoxide emissions, photochemical smog, toxic and particulate emissions. Environmental problems are becoming more and more urgent, exactly like energy dependence.
The use of alternative fuels reduces pollutants and exhaust emissions. In addition, most of these fuels can be domestically produced and derived from renewable sources. Operating on alternative fuels reduces dependency on shrinking oil supplies and improve air quality.
pollution energy ecowareness
BRC GAS EQUIPMENT
INDEX
1 the company
who we are
structure
milestones
the plants
2 company departments
marketing
production
quality
D-OEM customized installations
engineering R&D
emissions lab
3 our products
injection systems
traditional systems
CNG compressor stations
4 our markets
After*market worldwide
Worldwide Market
OEM & D-OEM worldwide
BRC Group of Companies logistics
Approval
BRC GAS EQUIPMENT
BRC Gas Equipment is among the world leaders in designing and manufacturing components and complete system for vehicle conversion from gasoline to LPG or CNG and complete CNG filling station. All the production comply with most stringent international rules in force.
WHO WE ARE
■ Lambda Control Systems
■ solenoid valves■ reducers■ injectors ■ Electronic Control Units
■ LPG / CNG valves■ CNG compressors
1* THE COMPANY who we are structure milestones the plants
BRC GAS EQUIPMENT
BRC SrlBRC Srl
WMTMWMTMBrazilBrazil
MTEMTESrlSrl
JEHIN JEHIN koreakorea
IMPCOIMPCOTechnologiesTechnologies
IMPCO EuropeIMPCO Europe IMPCO JapanIMPCO Japan
FUEL SYSTEM FUEL SYSTEM
SOLUTIONSSOLUTIONS
MTM | BRC MTM | BRC Gas Gas
EquipmentEquipment
BRC BRC ArgentinaArgentina
BRC BRC PakistanPakistan
Rohan BRC Rohan BRC IndiaIndia
ZavoliZavoli
TommasettTommasetto Achilleo Achille
Impco Impco AustraliaAustralia
MTM WORKFORCE >1000 units
MTM Italy TURNOVER 2008 168 milion €
EXPORT more than 70 countries
WORLDWIDE STRUCTURE
1* THE COMPANY who we are structure milestones the plants
Teleflex Teleflex GFIGFI(Necam , Koltec ,AG ,
GFI)
IMPCO USA and IMPCO USA and KanadaKanada
BRC GAS EQUIPMENT
Creation of BRC (Bogetti Romano Cherasco), located in Cherasco, Italy for the commercialization of LPG/CNG products provided by different vendors;
Foundation of M.T.M. (Meccanica Tecnica Moderna) in Cherasco made by two brothers, Mariano and Piero Costamagna
Acquisition of BRC trademark by M.T.M.; development and production of a complete LPG and CNG systems; first BRC Lambda control systems
(about 150.000 kits sold) Launching of “Flying Injection”, first “serial” multipoint injection system on the market (available until 2003; about 35.000 kits sold)
Development and mass production of BRC multipoint sequential injection systems, called “SEQUENT”. This is a family of products always under progress accordingly to the upgraded engine technology available in the new car models.
M.T.M. – BRC Gas Equipment and the American IMPCO TECHNOLOGIES start to cooperate in the alternative fuels with important synergies
Merger with IMPCO TECHNOLOGIES and creation of the world largest group in the field of alternative fuel. The Holding company called “Fuel Systems Solutions” is stock listed at NASDAQ stock exchange.
Delivery of the first BRC compressor for CNG filling station.
MILESTONES
196196
22197197
77
199199
22
199199
88
200200
22
200200
55
1* THE COMPANY who we are structure milestones the plants
200200
66
200200
33
BRC GAS EQUIPMENT
THE ITALIAN HEADQUARTER PLANTS
“SEDE”
TOTAL SURFACE: 25.000 m2.
COVERED SURFACE: 11.200 m2.
“ALTO”
TOTAL SURFACE : 4.100 m2.
COVERED SURFACE: 3.300 m2.
“OCI”
TOTAL SURFACE: 22.500 m2
COVERED SURFACE: 11.500 m2. TOTAL SURFACE: 89.100m2.
COVERED SURFACE: 41.000 m2.
WORKFORCE: >700 units
1* THE COMPANY who we are structure milestones the plants
“RAYTON”
TOTAL SURFACE: 22.500 m2.
COVERED SURFACE: 7.500 m2.“MTM
COMPRESSOR”
TOTAL SURFACE : 15.000 m2.
COVERED SURFACE: 7.500 m2.
BRC GAS EQUIPMENT
“SEDE”
•R&D
•Press & Advertising Office
•Manuals Redaction
•Homologation
•Emission test and power test bench
•Installation Workshop
•Quality Dept.
•Purchasing Office
•Products Assembly Line
•Technical Support
SEDE* OCI * ALTO * RAYTON * COMPRESSOR *
BRC GAS EQUIPMENT
“ALTO”
Mechanical machining plant for brass and aluminum components (valve, reducer, gauge, rail, joint, etc..)
SEDE* OCI * ALTO * RAYTON * COMPRESSOR *
BRC GAS EQUIPMENT
“OCI”
WarehouseKit packaging lineMarketing & Sales Dept.Shipping Dept. Warranty Dept.
SEDE* OCI * ALTO * RAYTON * COMPRESSOR *
BRC GAS EQUIPMENT
“RAYTON”
SEDE* OCI * ALTO * RAYTON *
Vehicle Installation Center
Finance Dept.
Administrative Dept.
COMPRESSOR *
BRC GAS EQUIPMENT
“MTM COMPRESSOR”
CNG Compressor Station Assembling
SEDE* OCI * ALTO * RAYTON * COMPRESSOR *
BRC GAS EQUIPMENT
MARKETING
• New market approach and Customer contacts from first stage up to sales with a customer-oriented approach
• Project management designed following customer’s policy and requirements [After-Market, D-OEM and OEM]
• sales strategies definition and markets analyses
• organization of promotional activities (trade fairs, exhibitions, advertising campaigns etc.)
• Market trend analysis
2*DEPARTMENTS marketing
production
quality
Iinstallations
engineering
emissions lab
Logistics
BRC GAS EQUIPMENT
•processing raw and semi processed material, mainly brass and aluminum components
•Transfer and dedicated machines, assembly lines, designed and customized for specific product manufacturing
• Final Product assembly
PRODUCTION
2*DEPARTMENTS marketing
production
quality
Installations engineering
emissions lab
logistics
BRC GAS EQUIPMENT
•Kit assembly lines
•Goods packaging
•Shipments and billings
•Fully processed materials stock, suppliers management based on client’s orders forecast
•Production planning and stock management
LOGISTICS
2*DEPARTMENTS marketing
production
quality
installations
engineering
emissions lab
logistics
BRC GAS EQUIPMENT
D-OEM CUSTOMIZED INSTALLATION
In “RAYTON” plant the LPG/CNG systems are installed on the basis of specific processes and lay-out defined for each model as per homologation requirements.
AUTOMATIC ASSEMBLY LINES:N° 2 AUTOMATIC 13 stations eachN° 3 M.T.M. Automatic with 9 stations eachN° 2 M.T.M. Manual with 9 stations each
PRODUCTION CAPACITY: 15 ~ 25 cars / shift (8h) AUTOMATIC12 ~ 18 cars / shift (8h) M.T.M.6000 cars/month
FINAL TESTINGFinal test for system parameter testing, leakage control, electronic control, functionality and performance
2*DEPARTMENTS marketing
production
quality
installations
engineering
emissions lab
logistics
BRC Gas Equipment is improving the D-OEM (Delayed-OEM) service with the set up of two new plants that are operative since June 2008 in Livorno & Pisa, Italy, with an actual max capacity of 6.000 vehicles per months. In Poland has been just started a new plant for supporting Chevrolet Europe on LPG retrofittment. Thanks to the present structure, BRC is able to fulfill all the request arriving from Italian and European Car Manufacturers and Importers (14.000 vehicles/months production capacity).
BRC GAS EQUIPMENT
ENGINEERING AND R&D
The BRC Engineering Department represents almost 10% of the entire workforce, and is in charge of:
• Mechanical components R & D
• Electronic components R & D
• Production line engineering and
development
• Industrialization of production and
productive process rationalization
• Advanced electronic R & D
• Engine Tuning Dept. (ACM)
• Emissions Laboratory
• Technical assistance to the installer
• Component Testing Department
2*DEPARTMENTS marketing
production
quality
installations
engineering
emissions lab
logistics
BRC GAS EQUIPMENT
■ BRC Gas Equipment has developed within its facilities an advanced and complete emission/power test laboratory with three benches (emission, power and engine) equipped with a sophisticated modal analysis analyzer, in order to be able to provide all the analysis reports required by all OEM and D-OEM Clients about emission and calibration parameters, drivability and all the test required for international homologation. BRC laboratory is certified by TUV agency.
EMISSIONS LAB
2*DEPARTMENTS marketing
production
quality
installations
engineering
emissions lab
logistics
BRC GAS EQUIPMENT
QUALITY
BRC Gas Equipment is certified UNI EN ISO 9001:2000.This target has been reached and guaranteed by the BRC Quality Dept through a day by day auditing of all production phases, lines, vendors and final product test.It is under progress the certification process to get ISO/TS 169.49:2002 certification.
2*DEPARTMENTS marketing
production
quality
installations
engineering
emissions lab
logistics
BRC GAS EQUIPMENT
INJECTION SYSTEMS
► injection in the gaseous phase► multipoint sequential system
► OBD compatibile
■ The BRC Gas Equipment multi-point phased sequential injection system, called “SEQUENT”, is the most advanced technology available on the marketplace in the field of CNG and LPG gaseous injection for controlled ignition engine feeding (aspirated and turbocharged). Latest product, the “Sequent Direct Injection”, has been the first LPG kit available for new direct injection petrol engine retrofitting. New products are under development in order to enable BRC Gas Equipment to remain the leading brand in the alternative fuel retrofitting kit.
■ The Sequent systems is designed to meet the technical requirements of the present and future car generations, concerning emissions, diagnostic and integration with the original system, following latest E-OBD II norms.
3* OUR PRODUCTS
injection systems
traditional systems
service stations
approval
BRC GAS EQUIPMENT
TRADITIONAL SYSTEMS
■ BRC Gas Equipment can offer a complete range of components for vehicle retrofitting to LPG and CNG in full safety for every specific requirements, offering a good solutions for both traditional engine systems (injection and carburetor). All the BRC components comply with most stringent international rules in force ECE ONU R67-01 for LPG and ECE ONU R110 or ISO 15500 for CNG applications. All electronic devices comply with EC 95/54 and ECE ONU R10 [electromagnetic compatibility]
3* OUR PRODUCTS
injection systems
Traditional systems
service stations
approval
BRC GAS EQUIPMENT
CNG COMPRESSOR STATIONS
■ BRC Gas Equipment has developed a CNG refueling station, and is engaged in designing and manufacturing complete “build in-house” products. The technical state of the art of BRC compressor is guaranteed by skilled engineers and technicians well experienced in CNG applications. BRC has thus reached, high targets in terms of safety, reliability and performances. Furthermore the user-friendly architecture of BRC machine implies easy servicing and operating. BRC compressor comply with P.E.D. the European rule in force on high pressure CNG machinery.
3* OUR PRODUCTS
injection systems
traditional systems
service stations
approval
BRC GAS EQUIPMENT
CERTIFICATIONS AND HOMOLOGATIONS
BRC COMPONENTS HOMOLOGATIONS ISSUED BY THESE BODIES:
Ministero Italiano dei Trasporti, Luxcontrol (Luxembourg), TUV (Germany), D.O.E. (India), ARAI (India), INMETRO (Brazil), Bureau Veritas (Argentina)
BRC APPROVALS: Ministero Italiano delle infrastrutture e Trasporti, TUV (Germany), VCA
(UK), RDW (Holland), UTAC (France), ARAI (India),
3* OUR PRODUCTS
injection systems
traditional systems
service stations
approval
APPROVAL
BRC GAS EQUIPMENT
BRC Gas Equipment global share = 18%
BRC WORLDWIDEMARKET SHARE
MTM 2007 TURN OVER• 35% in Italy• 65% abroad
Europe 43% *excluded ItalyAsia/Pacific/Africa 16%South America 6%
4* OUR MARKETS after*market BRC worldwide
OEM vehicles OEM worldwide
Turnover trend
0
20
40
60
80
100
120
140
160
180
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008
WORLDWIDE MARKET
BRC Group
Mill
ion
Eur
o
2008 Turnover Forecast 168 Million €
BRC GAS EQUIPMENT
After Market | WORLDWIDE
After Market Sales Network in the world
AMERICA
Argentina, Brazil, Chile, Colombia, Ecuador, Mexico, Paraguay, Peru, Uruguay, Venezuela EUROPE
Albania, Belgium, Bulgaria, Croatia, Czech. Rep, France, Germany, Great Britain, Greece, Hungary, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Russia, Serbia-Montenegro-Macedonia, Slovakia, Spain, Sweden, Turkey, Ukraine.
AFRICA
Algeria, Egypt, South Africa, Tunisia
ASIAChina, Korea, India, Indonesia, Malaysia, Pakistan, Philippines, Qatar, Singapore, Sri Lanka, Taiwan, Thailand, United Arab Emirates, Uzbekistan, Vietnam
OCEANIA
Australia.
4* OUR MARKETS after*market BRC worldwide
OEM vehicles OEM worldwide
BRC Group
THERE’S A BRC DEALER WHEREVER THERE IS THE
REQUEST OF ALTERNATIVE FUELS
BRC GAS EQUIPMENT
OEM & D-OEM customers in the world
OEM and D-OEM | WORLDWIDE
AMERICA
EUROPE
ASIA
4* OUR MARKETS after*market BRC worldwide
OEM vehicles OEM worldwide
AUSTRALIA
BRC Group
ITALY
BRC GAS EQUIPMENT
OEM and D-OEM CUSTOMERS
BRAZIL
Santana
Kombi
ARGENTINA
Fiesta | Ecosport
Courier | Focus
EUROPE
Focus
C-Max
Transit
ARGENTINA
Partner 1.4 I
OEM & D-OEM IN ITALY
OEM & D-OEM in the world
OEM& D-OEM in the world
EUROPE
Sprinter LPG
TURKEY
Sequent systems installations
Albea LPG
INDIA
Maruti | Suzuki
Alto CNG
Swift CNG
PAKISTAN
Hyundai Santro, Mitsubishi Lancer
HooverC3 GPL
Picasso LPG / CNG
C4 CNGOutlander
Lancer
Matiz Kalos
Tacuma Nubira
Epica Captiva
Lacetti
Legacy
Outback
Forester
Impreza
4* OUR MARKETS after*market BRC worldwide
OEM vehicles OEM worldwide
Picanto
CHINA
Jimbei
Volkswagen
AUSTRALIA
GM Rodeoi
GM VZ
AUSTRALIA
L200
L300
PAKISTAN
APV
PorterJOLLY
BRC Group
EUROPE
Matiz
Kalos
Aveo
GERMANY
Bus LPG
Focus
C-Max
Fiesta
INDIA
Matiz,
Aveo
INDIA
Indica
Indigo
Marina
Cedia
INDIA
I10
V 50 207
BRC GAS EQUIPMENT
OTHER COMPANIES OF THE GROUP
MTE Srl
BRC Argentina
JEHIN korea
WMTM Brazil
4* OUR MARKETS after*market BRC worldwide
OEM vehicles OEM worldwide
BRC Group
BRC Pakistan
UNDER PROGRESS
Rohan BRC (India)
BRC GAS EQUIPMENT
MTE
MTE
This department is settled in a plant 35 km far from BRC headquarter. The production is focusing on:
• ECU
• Change over switch
• LPG and CNG gauge sensors
• Injector Emulators
• Spark Time Advancer
• General Electronic devices
4* OUR MARKETS after*market BRC worldwide
OEM vehicles OEM worldwide
BRC Group
BRC GAS EQUIPMENT
JEHIN LTD Korea
JEHIN Korea (13% MTM)
PARTECIPATION
Jehin Ltd, is located at 20 km far from Seoul, in the north-west area. It is a partner of BRC for the Korean and eastern markets, where it distributes BRC sequential injection systems.
4* OUR MARKETS after*market BRC worldwide
OEM vehicles OEM worldwide
BRC Group
BRC GAS EQUIPMENT
BRC Argentina
BRC ARGENTINA
(99% MTM)
Manufacturing and commercial branch. At the time being about 12 workers and technicians are involved in the manufacturing complete range of CNG kits for local market.
4* OUR MARKETS after*market BRC worldwide
OEM vehicles OEM worldwide
BRC Group
BRC GAS EQUIPMENT
WMTM Brazil
WMTM - MANAUS(50% BRC BRAZIL)
Manufacturing and commercial branch. At the moment about 90 workers and technicians are involved in the manufacturing of a complete range of CNG equipment for local market.
4* OUR MARKETS after*market BRC worldwide
OEM vehicles OEM worldwide
BRC Group
BRC GAS EQUIPMENT
BRC Pakistan
BRC PAKISTAN
(99,8% MTM)The company has already got the approval from the local authorities. The headquarter is located in the commercial area of Karachi (biggest city in Pakistan) and is fully operative since September 2008.
4* OUR MARKETS after*market BRC worldwide
OEM vehicles OEM worldwide
BRC Group
This company operates on the local aftermarket and provides the technical support to the installers and the OEM clients (Pak Suzuki, Dewan, Indus, etc..)
BRC GAS EQUIPMENT
BRC India
Rohan BRC Gas Equipment Pvt. Ltd.
India(50,01% MTM)
The company has already got the approval by the local authorities and will be fully operative in summer 2009.
4* OUR MARKETS after*market BRC worldwide
OEM vehicles OEM worldwide
BRC Group
This joint-venture company will produce BRC components for sequential kits in order to provide equipment to several local OEM clients (GMI, Maruti Suzuki, Tata etc..)