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BPW TRANSPEC AIR LIGHT II SERIES AIR SUSPENSIONS SPARE PARTS CATALOGUE FOR AUSTRALIAN ASSEMBLED AXLES

BPW Transpec ALII Air Suspension Catalogue 3/2013

TABLE OF CONTENTS 1992

CONTENTS PAGE

BPW Air Suspension Series 3

Hangers 4

Trailing Arms and Attachments 5

Spring Eye Bolt Assembly 6

Shock Absorbers and Attachments 7

Airbags and Airbag Parts 8

Axle Clamping 9

2

This book is intended to assist with the identification of spare parts for Australian assembled axles fitted with ALII Series Air

suspensions with M24 Spring Eye Bolts only. It is not intended to give detailed technical service and/or maintenance information.

For technical service and/or maintenance information please refer to the BPW Operator’s Manual and workshop manual or

contact your nearest BPW Transpec Branch listed on the back cover of this book.


BPW AIR SUSPENSION SERIES

ALI (Air Light I) Single leaf springs, 51mm D30, D30K & D36 Airbags Webbing Sling axle retainers Optional steel wire ropes

ALII (Air Light II) M30 spring eye bolts

Single leaf springs, 62 mm 70mm wide springs M30 spring eye bolts

ALII (Air Light II) * M24 spring eye bolts

Single leaf springs, 62mm 70mm wide springs M24 spring eye bolts

SL Series See note below Single leaf springs, 51mm 100mm wide springs M30 springs eye bolts

O Series Heavy Duty Two leaf springs, 2x 43mm 100mm wide springs M30 spring eye bolts

D36 Airbags Steel wire rope catch straps

AL Series

Please note: As of mid September 2008 the new ALII Suspension is supplied as the standard BPW Highway Suspension Series and from that date supersedes ALI and SL Series Suspension for all new deliveries.

IMPORTANT NOTE

This catalogue shows parts for ALII AIR SUSPENSIONS WITH M24 SPRING EYE BOLTS only. For information regarding parts to suit M30 Spring Eye Bolts please contact BPW Transpec.

3

BPW AIR SUSPENSION SERIES1992


Part No ST B D F Shape

0537544458 268 84 150 41 Tapered sides

0537544468 268 84 90 35 Tapered sides

0537544478 350 105 100 150 Parallel sides

NON ALIGNABLE HANGERS

Part No ST B D F Shape

0537544318 268 84 150 41 Tapered sides

0537544328 268 84 90 35 Tapered sides

0537544308 184 91 70 35 Tapered sides

0537544338 350 105 100 150 Parallel sides

ALIGNABLE HANGERS

4

HANGERS AND HANGER BOSSES To suit M24 Spring Eye Bolts1992

Hanger Type Part Number

Non Alignable 0311300560

Alignable 0311303100

HANGER BOSSES

B

83

D

ST

F

L


Part No BH D L1 L2

0508213952 0534830370 (Fig A)

10 62 500 380

0508213962 0534830360 (Fig A)

80 62 500 380

Description

Trailing Arm Catch Strap to suit


0508214022 0534830360 (Fig A)


80 62 500 310

Fig

B2

B1

B1

5

The BPW code number is punched into the underside of the tip of the trailing arm (in the area of the airbag). If this code is missing or no longer legible the type of trailing arm can be determined by taking the following measurements, referring to the diagram above: 1. Measure the thickness (D) 2. Measure the build height (BH) 3. Measure the dimension from the middle of the spring eye bolt to the middle of the axle (L1) 4. Measure the dimension from the middle of the axle to the centre of the airbag (L2)

IDENTIFYING REPLACEMENT TRAILING ARM SPRINGS

TRAILING ARMS AND ATTACHMENTS To suit M24 Spring Eye Bolts1992

BH

BH

Fig A

Fig B1 Fig B2

K

L 1

120Ø 360

70Ø 300

L 2 (BPW 30)

L 2 (BPW 36)

L 5

(Centre air bag)

D

75

ling arm with mounted

h plate (with mounted

ng screws) see page 9.

se spring screws for

Dimensions to measure

L2 L1


1168

1165

1155

1540

1525

1165

1161

1155

1540

1168 1525

6

SPRING EYE BOLT ASSEMBLY To suit M24 Spring Eye Bolt 1992

SPRING EYE BOLT ASSEMBLY PARTS

Item Description Alignable Non Alignable Hanger Shape Qty Per

Axle

Kits

Spring Eye Bolt Kit (Includes items 1155, 1165 - 1540)

0203142KIT-P Parallel sided 1

0203142KIT-T Tapered sided 1

Spring Eye Bolt Kits (Includes items 1155-1540)

0203142KIT-1ALP Parallel sided 1

0203142KIT-1ALT Tapered sided 1

1155 Spring Eye Bolt M24 x 166 0334014200 2

1161 Alignment Plate 0328144250 4

1165 Spring Eye Washer M24 0332034550 2

1168 Spring Eye Nut 0326014130 2

1525 Wear Plate * See below 0311303100 0311300560 4

1540 Steel Rubber Steel Bush 0203142400 2

Wear Plate to suit Tapered sided Hanger Wear Plate to suit Parallel sided Hanger

Alignable Hanger Non Alignable Hanger


1300

1330

1315

Fig D

Front Mount

* The part number for the sling will depend on the suspension. To obtain the correct part number please refer to the tag on the sling or contact BPW Transpec.

Item Part Number Description Qty Per Axle Qty Per Axle

Front Mount Rear Mount

1300 0237228300 Shock Absorber 326-496mm 2

1300 0237021800 Shock Absorber 475-800mm 2

1330 0252207412 M24 Nut Lock 4 4

1315 0334014190 M24 x 240 Shocker Mount Bolt 2

1315 0250234980 M24 x 140 Shocker Mount Bolt Rear Mount 2

1318 0331031380 Lower Shock Spacer 4

Figure D

i * See Below Sling 2 2

ii AS0002 Rubber Ring Retainer 4 4

iii AS0001 Plate Webbing Sling 4 4

1315

1300

1330

1318

Rear Mount

iii

ii

i

7

SHOCK ABSORBERS AND ATTACHMENTS


Base Plates D30/D30K Base Plates D36

Fig E

Fig G Fig H

1200

1220 1220

1205

1210

1240

1205

1215

1210

1220

1222

1224

Fig F

Item No Fig Part No Description V X H B C D L Design

Airbag Assy's

1200 E 0542943660 Airbag Assembly D30 GFK AUST 0/20/60 70 180 150 25 70

1200 E 0542943650 Airbag Assembly D30K GFK AUST 0/20/60 70 135 150 25 70

1200 E 0542943690 Airbag Assembly D36 GFK AUST 45/80 70/120 180 210 25 95

Airbag Bellows

1205 E,F 0542942570 Airbag Bellow D30 GFK AUST 941MB

1205 E,F 0252942560 Airbag Bellow D30K GFK AUST 940MB

1205 E,F 0542942580 Airbag Bellow D36 GFK AUST 881MB

Airbag Pistons

1210 E,F 0513939500 Airbag Piston D30 GFK

1210 E,F 0513939510 Airbag Piston D30K GFK

1210 E,F 0513939520 Airbag Piston D36 GFK

Base Plates

1220 G 0328095020 Base Plate D30/D30K 0/20/60 70 20 110 135

1220 H 0328095030 Base Plate D36 45/80 70/120 20 150 170

Other Parts

1215 F 0317903080 Threaded Sleeve M16x51/SW 24

1222 F 0334012230 Centre bolt D30 Piston

1222 F 0334012240 Centre bolt D30K Piston

1224 F 0250709500 Bolt Airbag - Spring M16x65

1224 F 0550709600 Bolt Airbag - Spring M16x75

1240 F 0252733380 Lock Nut M12

8

AIRBAGS AND AIRBAG PARTS


Under Slung Non Alignable Hangers

1050

Over Slung Non Alignable Hangers

1041

1055

Fig I Fig J

Fig K Fig L

1050

1055

1041

1035

1057

Over Slung Alignable Hangers

Under Slung Alignable Hangers

1032 1033

1057

1040

1050

1055

1057

1035

1050

1032 1033

1057 1055

1040

* For suspensions fitted to BPW disc brake axles with 377mm rotor diameter (predominantly for disc brake axles to suit 19.5” tyres) flat U bolts part number 0313841130 are used. These should only be used in conjuction with axle seats that are made to suit flat U bolts.

OVER SLUNG UNDER SLUNG

Item No

Fig Part Number Description Qty Per Axle

Over Slung Non Alignable

Over Slung Alignable

Under Slung Disc

Under Slung Drum

1032 J,L 0514525060 Spring Plate Right Hand 1 ��

1033 J,L 0514525070 Spring Plate Left Hand 1 ��

1035 I,K 0314525050 Spring Plate 2 ��

1040 K,L 0308474430 Dowel 2 ��

1041 I 0328136140AL2 Alignment Plate with Dowel 2 ��

1041 J 0328136140AL2US Alignment plate 2 ��

1050 I,J,K,L 0313841014 U Bolt Round * 4 ��

1055 I,J,K,L 0254012507 M24 Washer 8 ��

1057 I,J,K,L 0252207412 M24 Nut 8 ��

9

AXLE CLAMPING

BPW Transpec ALII Air Suspension Catalogue 3/2013 10

NOTES

BPW Transpec ALII Air Suspension Catalogue 3/2013 11

NOTES

STATE BRANCHES

VICTORIA (Head Office) 1 - 11 Cherry Lane, North Laverton VIC 3026 Phone: (03) 9267 2444 Fax: (03) 9369 4826

Internet: www.bpwtranspec.com.au e-mail: [email protected]

NEW SOUTH WALES

10 Squill Place, Arndell Park, NSW 2148 Phone: (02) 8811 7000 Fax: (02) 8811 7050

QUEENSLAND

Cnr Archerfield Road & Bernoulli Street, Darra, QLD 4076 Phone: (07) 3217 0877 Fax: (07) 3217 0230

WESTERN AUSTRALIA

20 Brennan Way, Belmont, WA 6104 Phone: (08) 9479 5822 Fax: (08) 9479 6922

FREE CALL: 1300 651 652

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