box support for concrete elements as101 installation with
TRANSCRIPT
— BOX SUPPORT FOR CONCRETE ELEMENTS
AS101Installation with magnet
—ABB OyPO Box 16 (Porvoo Sisäkehä 2)FI-06101 Porvoo, FinlandTel. +358 10 22 11
installationmaterials.com
—01 Attach the vemo magnet to the box support and tighten it in place with a hex key.
—02 Remove the four highest pins from the box supports that will be installed against the casting table.
—03 Attach the prepared box supports to the casting table in the planned places.
—05 Cut the rebars to the correct length (see the tables).
—04 Prepare the element.
Element thickness
Rebar cutting length (3 mm spare)
AU3.2 AU5.2 AU5.32 AU5.6 AU60.1 AU67
200 125 125 98 115 116 116
220 145 145 118 135 136 136
250 175 175 148 165 166 166
Box Rebar cutting length (3 mm spare)
AU3.2 element thickness – 75 mm
AU5.2 element thickness – 75 mm
AU5.32 element thickness – 102 mm
AU5.6 element thickness – 85 mm
AU60.1 element thickness – 84 mm
AU67 element thickness – 84 mm
Rebar cutting dimensions for different box types
Calculation formulas for rebar cutting dimensions
PE
M11
42
/ 4
110
36B
—06 Take a new box support with the pins not cut off. Attach the rebars to the holes (A/B) corresponding to their thickness. Make sure the rebars go all the way to the bottom.
—07 Secure the box to the box support firmly. The mounting boxes are fastened with quick fastening (snap). The junction boxes can be fastened either with screws or with a binding wire (fastening holes in the box support).
—09 Prepare the concrete element.
—08 Attach the box to the box support on the casting table. Make sure the rebars go all the way to the bottom.
—10 When the element is complete, remove the magnets from the box support if they are not stuck to the casting table.
NOTE: Fill the holes from the box support magnet with filler to prevent them from getting mixed up with the attachment points in the element supports on site.
—ABB OyPO Box 16 (Porvoo Sisäkehä 2)FI-06101 Porvoo, FinlandTel. +358 10 22 11
installationmaterials.com
CLICK!
A (10 mm) B (8 mm)
— BOX SUPPORT FOR CONCRETE ELEMENTS
AS101Installation without magnet
—ABB OyPO Box 16 (Porvoo Sisäkehä 2)FI-06101 Porvoo, FinlandTel. +358 10 22 11
installationmaterials.com
—02 Cut the rebars to the correct length (see tables below).
—01 Prepare the element.
Element thickness
Rebar cutting length (3 mm spare)
AU3.2 AU5.2 AU5.32 AU5.6 AU60.1 AU67
200 120 120 93 110 111 111
220 140 140 113 130 131 131
250 170 170 143 160 161 161
Rebar cutting dimensions for different box types
Box Rebar cutting length (3 mm spare)
AU3.2 element thickness – 80 mm
AU5.2 element thickness – 80 mm
AU5.32 element thickness – 107 mm
AU5.6 element thickness – 90 mm
AU60.1 element thickness – 89 mm
AU67 element thickness – 89 mm
Calculation formulas for rebar cutting dimensions
—03 Attach the rebars to the holes corresponding to their thickness (A/B). Make sure the rebars go all the way to the bottom.
A (10 mm) B (8 mm)
—04 Secure the box to the box support firmly. The mounting boxes are fastened with quick fastening (snap). The junction boxes can be fastened either with screws or with a binding wire (fastening holes in the box support).
—07 Prepare the concrete element.
—06 Place the box supports in the planned places on the casting table and fasten them to the reinforcement rods so that the box cannot move up/down or to the sides.
—05 Attach the assembly to another box support. Make sure the rebars go all the way to the bottom.
—ABB OyPO Box 16 (Porvoo Sisäkehä 2)FI-06101 Porvoo, FinlandTel. +358 10 22 11
installationmaterials.com
CLICK!
6.4
17
(WH
)(S
H)
(SH
)
(XL)
(BH
)
6.4
21
(WH
)
(XL)
(BH
)
Magneetin kanssa Ilman magneettia
6.4
17
(WH
)(S
H)
(SH
)
(XL)
(BH
)
6.4
21
(WH
)
(XL)
(BH
)
Magneetin kanssa Ilman magneettiaWith magnet Without magnet
XL Rebar cutting dimension
WH Element thickness
BH Box height
SH Box support height according to the type of attachment
XL = WH-BH-6.4-SH
— Calculation formula for rebar cutting dimensions for different box heights
34
133
21176373110 4799
5561
82
99
110
34
133
21 17
63
73
110
47
99
5561
82
99
110
— Distance dimensions of the box support attachment points