bosch rexroth and sercos

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Electric Drives and Controls

SERCOS III - Bosch Rexroth

A5

Dave Cameron

Regional Sales Mgr

9-13-09



Bosch Rexroth

Is a wholly-owned subsidiary of

Robert Bosch GmbH

Is a result of the merger of

Mannesmann Rexroth with

Bosch’s Automation Technology

Covers All relevant technology for

Drive, Control and Motion

Is dedicated to industrial and

factory automation, and mobile

applications

Has a worldwide presence




Bosch Rexroth AG within the Bosch Group

Consumer Goods and

Building Technology

Industrial Technology

Bosch Rexroth AG

Robert Bosch GmbH

Automotive Technology



Bosch Rexroth – The Products

Hydraulics,

mobile

Hydraulics,

industrial

Gears

Electric

drives and

controls

Linear

motion

technology

Assembly

technologies

Pneumatics

Service



A long history of SERCOS-II at Bosch Rexroth



SERCOS III – The Next Generation

Rexroth System Products with SERCOS III

IndraMotion

MLC

Inline

Block I/OInline

Bus coupler

IndraMotion

MLD

IndraControl L

Option module

(Master)

IndraControl

L15

(Slave)IndraDrive

IndraMotion

MLP

BDC

Pneumatic

Valve Manifold

IAC-R

Control Valve with

integrated hydraulic

axis control

IndraControl L45

IndraControl L65

IndraControl VEP

HNC100

Hydraulic

Axis control



InlineFieldLineIndraControl V

IndraDrive

IndraWorks

IndraControl L

IndraDyn

IndraControl V

Rexroth Pneumatic

Rexroth Hydraulic

Rexroth System Architecture



Rexroth IndraMotion MLC

Controller Based Motion Logic Solution

Compact Automation solution for Motion-

Logic based applications, supporting up to

64 axes

Motion-Control, PLC and Technology

Functions integrated in an innovative

system architecture

Scalable IndraWorks Framework for all

engineering tasks

Space-saving construction with the

IndraControl L Control Platform

Inline

Block I/O

Inline

Bus

Coupler



Rexroth IndraMotion MLD

Drive Based Motion Logic Solution

Powerful & compact solution for drive

based applications with integrated motion

& logic control for up to 8 axes.

Economical solution without the need for

additional control hardware

Scalable & expandable using the

IndraDrive Drive Platform

Ideal characteristics for modular &

decentralized Control topologies

MLD-S

(single axis)

MLD-M

(Multi-axes)



Partial list of Rexroth SERCOS III Customers

Robot control, Germany

More than 100 customers

in more than 20 countriesPackaging machine, Italy

Injection molding machine, Canada Press systems, Canada

Board turner in saw mill, Canada

System integrator, Canada

Automation systems, Canada

Pull nose box loader, NorwayConversion presses, Germany

Tubular bag machine, USA/Germany

Tea bag machines, Germany

Grinding machine, Japan

Packaging machine

Packaging machine, Germany

Pipe production machine, Germany

Roll forming machines, Belgium

Packaging machine

Production of wheel hub motor „Active Wheel“

Switzerland

Distributor, Automation

Switzerland

Die and device bonding

France/Sweden

Packaging machine, USA

Engineering, USA

http://www.durr.com/en

http://www.illig.de/index.html

http://www.toyodausa.com/index.shtml

http://www.gerhard-schubert.de/index.php?id=1&scriptlet=SBT/Home

http://www.teepack.com/index.htm

http://www.coltauto.com/main.html

http://www.michelin.com/corporate/front/templates/affich.jsp?codeRubrique=1&lang=EN



Examples of SERCOS III Applications

Printing MachinesPackaging MachinesPlastic Injection Molding

High Speed MillingCrank Shaft GrindingTest Stands

Profilers Roll Feeds Presses




Example

Panel with IndraDrive Cs and Indradrive C

Safety technology

IndraDrive Cs

750 Watts

Quantity 15

IndraDrive C

30HP

Quantity 2

MLC

Motion-Logic

Controller



Application - IndraMotion MLC

Press Automation

Full Motion Logic Controller for each

machine.

SERCOS III to drive systems

Independent machines

Very Energy Efficient (Green)

Press Form



Application - IndraMotion MLC

(Slave)

(Master)(Master)

(Master)

(Master)

Simatic S7

Web Machine of 150 Axis

http://images.google.com/imgres?imgurl=http://www.rosecom.net/rj45-1.jpg&imgrefurl=http://www.rosecom.net/connectors.htm&h=88&w=170&sz=5&hl=en&start=563&um=1&tbnid=b5yaKKrsh9bZjM:&tbnh=51&tbnw=99&prev=/images%3Fq%3Drj45%2Bconnector%26start%3D558%26gbv%3D2%26ndsp%3D18%26um%3D1%26hl%3Den%26sa%3DN








http://www.automationtraining.ca/images/s7-300.jpg



SERCOS III and Industrial Ethernet

Reference customers (Rovema)

Flow wrapper VPL260

PC based control architecture

ROVEMA P@ck-Control

with SERCOS III-Master

(from AUTOMATA)

IndraDrive drives with SERCOS III

SERCOS III I/Os

presented at Interpack 2008



SERCOS III and Industrial Ethernet

Reference customers (JTEKT)

Standard Grinding Machine

SERCANS III PCI card

IndraDrive Cs

IndraDyn etc.

IMTS, Chicago, 08-13 September 2008

New Generation of

High-End Grinding Machine

SERCANS III PCI board

IndraDrive M

Cross Communication & I/Os

IndraDyn etc.

In development!

http://www.toyodausa.com/index.shtml



SERCOS III – Drive Based with I/O

MLD-M

(Multi-axes)

Master Drive with PLC

– IEC61131

Material Handling

http://www.robots.com/comau.php



18Electric Drives and Controls

IndraDrive MLD/CCD System Layout

Ethernet

MASTER SLAVE 1

Ethernet IP

System PLC

Horizontal

#1

Horizontal

#2

Horizontal

#3

Vertical

#2

Vertical

#3

SLAVE 2 SLAVE 3 SLAVE 4

SSI Laser

Material Handling



THANK YOU

bosch rexroth and sercos

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