bosch purchasing russia presentation of demand in 2015ff · presentation of demand in 2015ff . 1 ....

CP/PUR-EE | 10/01/13 | © Robert Bosch GmbH 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Presentation of material fields

Bosch Purchasing Russia

Presentation of demand in 2015ff 1

CP/PUR-EE | 10/01/13 | © Robert Bosch GmbH 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

• Confidential agreement • Bosch norm № 2580 • Certification acc. ISO9001 • Certification acc. ISO/TS16949 • Certification acc. ISO14001 (desirable) • Successful audit result (system and process) • QAA agreement between Bosch and supplier • Delivery and packaging condition agreement or a standard delivery

contract

Main- and quality requirements

Presentation of material fields Presentation of material fields

Information: The sign indicates additional requirements for the automotive suppliers

2

CP/PUR2-EE | 10/01/13 | © Robert Bosch GmbH 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Product Maximum dimension

mm

Thickness mm Material Additional

requirements

TT – WHB < 50 1.5 DX51D (1.0226) Powder painting

AA – SP ED – WS SG – STR

50 – 150 0.45

5 4.5

DC04 (1.0338) DX52D+Z275

(1.0350)

Zinc plate transparent passivate

TT – WHB ED – WS 150 – 400

1 1.5 2

DX53D (1.0355) DX51D (1.0226)

Powder painting

TT – WHB 400 – 700 1

1.2 DX51D (1.0226) DX53D (1.0355) DX54D (1.0306)

Powder painting

Stamping: demand and requirements Mio. pcs

020406080

100120140

14 15 16 17 18 19

AA ED GS TT SG

TT WHB Heat engine casing rear

04.2014 07.2014

Tbd. Serial

04.2015

SOP TT WHB GS FS ED WS AA SP

SG STR

SG STR Armature lamination

AA SP Seal ring


3


Stamping: demand and requirements for TT


4

Product Overall

dimensions mm


requirements

Rail LHS/RHS 700×80 1.2 DX51D (1.0226) DIN EN 10346

big cold stamping; powder painting;

Bracket Combustion

Chamber RHS/LHS

200×150 1 DX53D (1.0355) DIN EN 10346


Bracket hanging 400×60 1.5 DX51D (1.0226) DIN EN 10346


Cover LHS/RHS 700×200 1 DX53D (1.0355) big cold stamping; powder painting;

Bracket support expansion vessel 380×65 1 DX51D (1.0226)

DIN EN 10346 big cold stamping; powder painting;

Cover front 500×400 1 DX53D (1.0355) big cold stamping; powder painting;

Rail LHS/RHS

Bracket Combustion Chamber RHS/LHS

Bracket hanging

Cover LHS/RHS

Bracket support expansion vessel

Cover front Information: total 24 different metal sheets

0

20

40

60

80

100

120

14 15 16 17 18 19


Stamping: demand and requirements for TT


5

Product Overall

dimensions mm


requirements

Heat engine casing rear 500×400 1 DX54D (1.0306)

DIN EN 10346 big cold stamping; powder painting;

Hood flue top 300×85 1 DX53D (1.0355) DIN EN 10346

small cold stamping; powder painting;

Bracket flue maniflold fixation 25×25 1.5 DX51D (1.0226)

DIN EN 10346 small cold stamping;

powder painting;

Hood flue top Bracket flue maniflold fixation

Tsd pcs

04.2014 SOP

TT WHB


Stamping: demand and requirements for ED-WS


6

Motor Bracket

Tube

Links

Pivot Plate

Part description

Maximum dimension

mm


requirements

Pivot Plate 50-150 5 DIN EN 10277-2 S235JRG2C+C

Zinc plate Transparent passivation

Tube 100 – 500 1 DIN EN 10346 DX52D+Z275 NAC

Bending Machine

Motor bracket 90x120 1,5 DIN EN 10346 DX52D+Z275 MBC

Links 100 - 700 1,5, 2, 3 DIN EN 10346

DX51D+Z275 NAC PA12 GD30

Stamping Plastic injection


0102030405060708090

14 15 16 17 18 19AA ED SG GS


mm


requirements

AA - SP < 10 1-4 ZP0410 (DIN EN 12844)

Internal thread - М4 6H

ED –WS 50 –150 2 -10

EN AC-Al Si12Cu1(Fe)

(DIN EN 1706) ZP0410 (DIN EN 12844)

-

SG–STR SG–ALT 5 – 150 4-10

EN AC Al Si9Cu3 (DIN EN

1706)

Powder painting / Machining

GS–AM 100 2-10 EN 1706 Machining

Mio pcs

Tbd. Serial

04.2015 01.2014

SOP ED WS AA SP

SG STR/ALT GS AM

ED WS Pivot Housing

GS AM Throttle Housing


7

AA SP Nut

Casting: demand and requirements

SG ALT Drive end shield

ED WS Motor Bracket



8

Product Dimensions mm Material Roughness

Additional requirements

TT WHB Diameter – 60 Length – 123

ALSI (CU) EN AC – 47000

DIN EN 1706

- Surfaces Rz 63

Casting: demand and requirements for TT

020406080

100120

14 15 16 17 18 19

TT

04.2014 SOP

TT WHB

Tsd pcs


Product Dimensions mm Material Roughness Additional

requirements

SG ALT Pulley

Diameter – 55 Length – 27.7

S235JR (1.0038) Rz6

Deposition of a ZnNi alloy and

iridescent passivating

SG STR Armature

shaft

Diameter – 13 Length – 114

S235JR (1.0038) Rz10

Toothing z11/m1.125

Heat treatment

TT WHB Nut

Diameter – 26 Length – 14 CuZN39Pb3 - Internal thread-G 1/2”

Heat treatment

Turning parts: demand and requirements

02468

1012

14 15 16 17 18 19SG ED GSTT DS PT

04.2014 2015 2015 Tbd Tbd.

SOP TT WHB

SG STR/ALT ED WS GS FS

DS CRIN

SG STR Armature shaft

Mio pcs

9

SG ALT Pulley

Presentation of turning parts to be localized in Russia

TT WHB Nut


Product Dimensions mm Material Roughness Additional

requirements

DS-CRIN Nozzle nut

Diameter – 20 Length – 35 C45Pb - Phossphating,

Internal thread

DS-CRIN Magnet nut

Diameter – 28 Length – 20 ETG100 - Zincphossphating,

Internal thread

ED WS Pivot shaft

Diameter – 12 Length – 122

46S20 (1.0727) Rz6

External thread - M10x6h

Oxynitrocarbonization + impregnation rust protection round grinding

GS FS Guide Rod

Diameter – 6 Length – 170 – Rz16 –


ED WS Pivot shaft

GS FS Guide Rod

10

DS CRIN Nozzle nut

DS CRIN Magnet nut



Product Level of

deviations (max), mm

Material Weight g


Demand in tsd.. pcs. per

year

PT Round Nut 0.01 11SMnPb30 73.7 - 969

PT Grinding Spindle

0.001 16MnCrS5 (20CrMo) 115.8 Case hardening

and tempering 478

PT Drilling Spindle 0.001 12L14/SUM

24L 59.5 Case hardening and tempering 249

PT Detent Pin 0.01 ETG 100 11.4 - 478


11


PT Round nut

PT Drilling Spindle

PT Detent Pin


Product Level of

deviations (max), mm

Material Weight g


Demand in tsd.. pcs. per year

PT Jack Shaft 0.01 20ХМ 33.4 Gas-nitrocarburizing 100

PT Armature Shaft 0.001 16MnCrS5 n/a Case hardening and

tempering 37,5

PT Drilling Spindle 0.01 11SMnPb30 92.8 Surface hardening 36

PT Armature Shaft 0.001 ETG 100 n/a Case hardening and

tempering 49


12


In total 34 different turning parts in Power Tools

PT Jack Shaft

PT Armature Shaft

PT Drilling Spindle

PT Armature Shaft



Mm Material Weight

kg Additional

requirements

GS – AM 220 Polyamid 6 (PA 6) 0.118

Multi-component injection-

moulded part

ED – WS 18 Polyamid 12 (PA12) - Injection-moulded

part

ED - TS 717x235 Polyamid 6

(PA 6)

- Injection-Moulding

Plastic parts: demand and requirements

00,5

11,5

22,5

33,5

4

14 15 16 17 18 19

GS ED

01.2014 Tbd. 2015

SOP GS AM ED WS ED TS

GS AM Pedal

Mio pcs


13

ED WS Linkage injection

ED TS Fan and Shroud


Plastic parts: demand and requirements for TT


14

Product Dimensions mm Material Roughness Additional requirements

TT WHB Diameter – 40 Length – 120 PC - ABS - Tolerance to DIN

16901 - 130

020406080

100120

14 15 16 17 18 19

TT

04.2014 SOP

TT WHB

Tsd pcs


0

0,5

1

1,5

2

2,5

3

14 15 16 17 18 19

SGProduct

Overall dimension

mm Technology Material Machinery Additional

requirements

SG – ALT Claw pole Ø100 Hot forging C8C

1.0213 Forging press (2000-5000 t.)

Calibrating process

Forging: demand and requirements

04.2015 SOP

SG ALT

Mio pcs

SG ALT Claw-Pole Half


15


Cables: demand and requirements

0

1

2

3

4

5

6

14 15 16 17 18 19

GS TT

Mio pcs

04.2016 04.2014

SOP GS SI

TT WHB

Product Isolation Crimping Contacts

GS SI TT WHB PTFE Hard stainless

steel Stamping requires

GS SI Wire Harness


16


Cables: demand and requirements


17

Cables: demand and requirements for TT

0

10

20

30

40

50

60

70

14 15 16 17 18 19

TT

Tsd pcs

04.2014 SOP

TT WHB

Product Isolation Crimping Contacts

TT WHB PTFE Hard stainless steel

Stamping requires

Information: total 10 different metal cables


0

200

400

600

800

1000

1200

14 15 16 17 18 19SG-ALT SG-STR

Product Diameter Varnish Material

SG-ALT 0.85mm Polyesterimide Cu-ETP1-A..-P

SG-ALT 1.32mm Dual coating: underlying coating of polyester or polyesterimide, top coating of polyamidimide.

Cu-ETP1-A..-P

SG-STR 1.20mm Cu-ETP1-A..-P

Q1/2014 Q1/2015

SOP SG-ALT SG-STR

18

Copper-wires: demand and requirements



Product Diameters Material Additional steps

ABS/ESP 88*100*31mm AlSi4MgMn Ultrasonic inspection

100% test (hardness+geometrie) Surface finish

19

0200400600800

1000120014001600

2014 2015 2016 2017tons 1000 pcs

Demand-development


Aluminium-profiles: demand and requirements

bosch purchasing russia presentation of demand in 2015ff · presentation of demand in 2015ff . 1 ....

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