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Henze Boron Nitride Products AG Boron Nitride in Different Applications

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Page 1: Boron Nitride in Different Applications - KNCVuuid:d18065e1-b81b-40d8-a... · Is a pure boron nitriede powder with good crystallinity and a wide grain size to the boron nitride typical

Henze Boron Nitride Products AG

Boron Nitride in Different Applications

Page 2: Boron Nitride in Different Applications - KNCVuuid:d18065e1-b81b-40d8-a... · Is a pure boron nitriede powder with good crystallinity and a wide grain size to the boron nitride typical

Agenda

Henze BNP AG

HeBoFill® and typical applications

HeBoSint® and typical applications

HeBoCoat® and typical applications

Henze BNP AG 2

Page 3: Boron Nitride in Different Applications - KNCVuuid:d18065e1-b81b-40d8-a... · Is a pure boron nitriede powder with good crystallinity and a wide grain size to the boron nitride typical

Henze BNP AG

HeBoFillHeBoFill®® and and typicaltypical applicationsapplications

Henze BNP AG 3

Page 4: Boron Nitride in Different Applications - KNCVuuid:d18065e1-b81b-40d8-a... · Is a pure boron nitriede powder with good crystallinity and a wide grain size to the boron nitride typical

Henze BNP - company history

1993: Foundation by

Peter Henze in Kempten

(Germany), start with

the sales of semi

finished products of BN

solid material on 9qm

2004: Start with the R&D and

manufacturing of HeBoCoat®-

and HeBoFill®- products

2013: Change of

the legal structure

from GmbH to AG

1998: Henze rents 120 qm

in the cometa building

for start-up companies.

Setup of a warehouse to

storefinished products

for just in time delivery.

2011:Step by step

expansion up to 1.300qm

is finished.

Henze BNP AG

1993 2000 2005 2010

2002:Henze was DIN 9001:2008

certified the first time.

2012: The sons of Peter

Henze, Matthias and

Christoph Henze, join the

managing board1998: Fist turning machine

was installed, start with the

machining of finished BN

solid parts

2014: Move

into the new

own building

with 2500qm

2003: Setup of an international sales

structure.

4

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Henze BNP - Turnover and Employees

20

25

30

3.000.000 €

3.500.000 €

4.000.000 €

4.500.000 €

0

5

10

15

0 €

500.000 €

1.000.000 €

1.500.000 €

2.000.000 €

2.500.000 €

1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013

Em

plo

ye

es

Tu

rno

ve

rin

Turnover Employees

Henze BNP AG 5

Page 6: Boron Nitride in Different Applications - KNCVuuid:d18065e1-b81b-40d8-a... · Is a pure boron nitriede powder with good crystallinity and a wide grain size to the boron nitride typical

At one glace

Sintered Parts HeBoSint®

BN-Powder HeBoFill®

Suspensions and Sprays HeBoCoat®

Henze BNP AG 6

Page 7: Boron Nitride in Different Applications - KNCVuuid:d18065e1-b81b-40d8-a... · Is a pure boron nitriede powder with good crystallinity and a wide grain size to the boron nitride typical

Henze BNP AGHenze BNP AG

HeBoFill® and typical applications

HeBoSint® and typical applications

HeBoCoat® and typical applications

Henze BNP AG 7

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What is Boron Nitride?

� Boron Nitrogen compound: Boron [B] + Nitrogen [N] = BN

� Powder

� Does not exist in the nature� Does not exist in the nature

� Synthetic process - man made

� It is the basis for our HeBoSint®- and HeBoCoat®- Products

Henze BNP AG 8

Page 9: Boron Nitride in Different Applications - KNCVuuid:d18065e1-b81b-40d8-a... · Is a pure boron nitriede powder with good crystallinity and a wide grain size to the boron nitride typical

Cristal Structure of [B + N]

Henze BNP AG 9

Page 10: Boron Nitride in Different Applications - KNCVuuid:d18065e1-b81b-40d8-a... · Is a pure boron nitriede powder with good crystallinity and a wide grain size to the boron nitride typical

HeBoFillHeBoFill®®--TypeType 8282 110110 482482 501501

Colour white white white white

Purity (B+N) > 94.0 % > 98.5 % > 98,5 % > 98.5 %

Oxigen in total < 3.0 % < 1,5 % < 0,5 % < 0.5 %

HeBoFill® Typical Boron Nitride Powders

Henze BNP AG

Oxigen in total < 3.0 % < 1,5 % < 0,5 % < 0.5 %

Boron oxide < 2.0 % < 0,1 % < 0,1 % < 0,1 %

Carbon n.a. < 0,1 % < 0,1 % < 0,1 %

Spec. surface area 9 m2/g 15 m2/g 6,0 m2/g < 1 m2/g

Particle size (D50) 7,0 µm 3,0 µm 40,0 µm 45,0 µm

The data quoted in this leaflet are typical for the material. They are intended as a guide and should be used in preparing specifications. The product data may deviate from the figures given and represent our latest findings. We reserve the right to alter product data within the scope of technical progress and new developments.Since processing involves factors that are beyond our control, recommendations made in this leaflet should be checked by preliminary trials, especially if other companies‘ raw materials are being used. These recommendations do not absolve the user from the obligation of investigating the possibility of infringement of third parties‘ rights and if necessary, clarifying the situation.

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HeBoFill® Typical grades

� HeBoFill® 82

� Is especially developed as a lubricant and release agent in the aluminium extrusion industry.

� HeBoFill® 110 � Is a pure boron nitriede powder with good crystallinity and a wide grain size to the boron nitride typical

properties like high temperature stability, high thermal conductivity, very good lubricating and releasing

effects as well as its good electrical insulation, it is suitable for a variety of advanced applications.

Henze BNP AG

effects as well as its good electrical insulation, it is suitable for a variety of advanced applications.

� HeBoFill® 482

� Is a very high purity boron nitride powder with agglomerated structure. Due to its structure it shows a good

flowability and meets therefore the requirements for most filling and transportation processes.

� HeBoFill® 501

� Has a very high purity and a well crystallized single platelet structure with crystals of 40 µm. Due to the high

purity and the large crystals it is particularly suitable as filler for plastic compounds in thermal management

applications to increase thermal conductivity.

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Page 12: Boron Nitride in Different Applications - KNCVuuid:d18065e1-b81b-40d8-a... · Is a pure boron nitriede powder with good crystallinity and a wide grain size to the boron nitride typical

Typical Application of HeBoFill®

HeBoFill® 82 / 482 HeBoFill® 82 / 482

Aluminium Extrusion Process

Henze BNP AG

ContainerBillet

StemDummy Block

Body

E-static powder coating

Extrusion Process

Press-

Die

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Aluminium billets and Extrusion profiles

Typical Application in Aluminium Extrusion

Henze BNP AG 13

Page 14: Boron Nitride in Different Applications - KNCVuuid:d18065e1-b81b-40d8-a... · Is a pure boron nitriede powder with good crystallinity and a wide grain size to the boron nitride typical

HeBoFill® improves the themal conductivity and maintains the electrical insulation

Thermal Management

Henze BNP AG 14

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Henze BNP AGHenze BNP AG

HeBoFillHeBoFill ®® and and typicaltypical applicationsapplications

HeBoSint® and typical applications

HeBoCoatHeBoCoat®® and and typicaltypical applicationsapplications

Henze BNP AG 15

Page 16: Boron Nitride in Different Applications - KNCVuuid:d18065e1-b81b-40d8-a... · Is a pure boron nitriede powder with good crystallinity and a wide grain size to the boron nitride typical

From BN Powder to HeBoSint®

Boron Nitrogen -

Boron Nitride

Synthesis

Boron Nitride

Powder

Hotpressing400 bar

Boron Nitride

Solids

Customized

machining of

sintered parts

Sintered parts

-HeBoSint®

compound BN2000 C

Henze BNP AG 16

Page 17: Boron Nitride in Different Applications - KNCVuuid:d18065e1-b81b-40d8-a... · Is a pure boron nitriede powder with good crystallinity and a wide grain size to the boron nitride typical

Hot Pressing (HP)

BN

ca. 400 bar~ 1000 bar

BN

Different Sinter processes

Hot Isostatic Pressing (HIP)

BN

~ 2000°C

BN

~2000°C

Sinterbillets comparison

Henze BNP AG 17

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HeBoSintHeBoSint®®--TypTyp P100P100 C100C100 D100D100 O120O120 O140O140 O740O740 O820O820

Binder none Calcium Borate none none Boric Oxide Boric Oxide none

Composition hBN hBN hBN hBN+SiC+ZrO2 hBN+SiC+ZrO2 hBN+SiC+ZrO2 hBN+SiO2

Typ. Density (g /cm³) 1,9 2,0 2,0 2,4 2,9 2,2

Orientation dependence Anisotropic Anisotropic Isotropic Anisotropic Anisotropic Anisotropic Anisotropic

Thermal Properties

Pressing direction II ┴ II ┴ II ┴ II ┴ II ┴ II ┴ II ┴

Spec. Heat at 20°C (J/gK) 0,5 0,6 0,6 0,6 0,6 0,6 0,8

HeBoSint® Overview BN Solids

Henze BNP AG

Therm. Conductivity at 20°C (W/mK) 20 30 43 48 25 28 45 24 34 24 34 10 30

Therm. Expansion (10-6 / K)

RT – 1500°C0,5 1,0 3,0 4,0 3,0 3,0 4,5 4 8 4 6 0,2 3,0

Max. Use Temperature (°C)

– Oxidizing Atmosphere

– Inert Atmosphere

– Vaccuum Atmosphere

~ 1000~ 2300< 2300

~ 1000~ 1600~ 1600

~ 1000~ 2300< 2300

~ 1000~ 1800~ 1800

~ 1000~ 1800~ 1800

~ 1000~ 1800~ 1800

~1000~ 1500~ 1500

Electrical and Mechanical Properties

Pressing direction II ┴ II ┴ II ┴ II ┴ II ┴ II ┴ II ┴

Spec. Electr. Resistivity (Ohm cm) > 1012 > 1012 > 1012 > 1012 > 1012 > 1012 > 1014

Bending Strength (MPa) 18 15 40 35 30 70 40 120 80 144 107 65 35

Young’s Modulus (GPa) 14 11 30 25 23 35 20 45 30 71 50 85 75

Compressive strength (MPa) 27 22 60 52 45 140 60 240 120 280 160 130 50

The data quoted in this leaflet are typical for the material. They are intended as a guide and should be used in preparing specifications. The product data may deviate from the figures given and represent our latest findings. We reserve the right to alter product data within the scope of technical progress and new developments.Since processing involves factors that are beyond our control, recommendations made in this leaflet should be checked by preliminary trials, especially if other companies‘ raw materials are being used. These recommendations do not absolve the user from theobligation of investigating the possibility of infringement of third parties‘ rights and if necessary, clarifying the situation.

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HeBoSint® sintered materials

HeBoSint® P

� High purity material for high temperature application

HeBoSint® C

� Calcium borate bonded material, economic quality for various applications

Henze BNP AG

HeBoSint® D

� Hot isostatic pressed material, isotropic, without any binder, high purity

HeBoSint® O

� Hot pressed composite material (BN + ZrO2) with higher wear resistance and

hardness

� Hot pressed composite material (BN + SiO2) with higher strength and high

electrically insulation

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Typical Properties of HeBoSint®

� Very high temperature stability up to 2.300 C.

Hot pressing

BN2000 C

400 barBoron Nitride

Solids

Customized

machining of

sintered parts

Sintered parts

-HeBoSint®

Boron Nitrogen-

compound

� Very high temperature stability up to 2.300 C.

� Chemical stability

� Not wetted by aluminum and most other molten metals

� Electrically insulating

� Highly thermal conductivity

� Physiologically “safe to use”

Henze BNP AG 20

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Typical applications of HeBoSint® in high temperature furnaces

Graphical material on the authority of PVA TePla AGHENZE BNP AGInsulators for high temperatur furnaces

HeBoSint®

Henze BNP AG 21

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Typical application in PVD ARC

Examples Application

� HeBoSint ® frame� PVD ARC equipment

HeBoSint® frame

Henze BNP AG 22

Page 23: Boron Nitride in Different Applications - KNCVuuid:d18065e1-b81b-40d8-a... · Is a pure boron nitriede powder with good crystallinity and a wide grain size to the boron nitride typical

Typical application in smelting installations

Example Application

� HeBoSint ® crucibles � Sintertechnology

Henze BNP AG 23

Page 24: Boron Nitride in Different Applications - KNCVuuid:d18065e1-b81b-40d8-a... · Is a pure boron nitriede powder with good crystallinity and a wide grain size to the boron nitride typical

Henze BNP AGHenze BNP AG

HeBoFillHeBoFill®® and and typicaltypical applicationsapplications

HeBoSintHeBoSint®® and and typicaltypical applicationsapplications

HeBoCoat® and typical applications

Henze BNP AG 24

Page 25: Boron Nitride in Different Applications - KNCVuuid:d18065e1-b81b-40d8-a... · Is a pure boron nitriede powder with good crystallinity and a wide grain size to the boron nitride typical

From BN Powder to HeBoCoat ®

Boron Nitrogen-

Boron Nitride -

Synthesis

Boron Nitride

Powder

Suspensionsand Sprays –HeBoCoat®

Boron Nitrogen-

compound

Henze BNP AG 25

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HeBoCoatHeBoCoat®®--TypTyp ~10W~10W ~~alucastalucast ~433W~433W

Basis Water Water Water

Binder Aluminium oxideAluminium

oxideBoron oxide

Max. Temp. Binder in C > 300 >300 > 300

HeBoCoat® Typical Water-based Boron Nitride Coatings

Henze BNP AG

Solid content 35% 35% 15%

Colour Grey Red White

Sticking behaviour + + +

Releasing behaviour ++ ++ ++

Lubrication o O ++

Processing P / S P / S P / S

Legend: P = Painting, S = Spraying ++ very good + good o medium - less

The data quoted in this leaflet are typical for the material. They are intended as a guide and should be used in preparing specifications. The product data may deviate from the figures given and represent our latest findings. We reserve the right to alter product data within the scope of technical progress and new developments.Since processing involves factors that are beyond our control, recommendations made in this leaflet should be checked by preliminary trials, especially if other companies‘ raw materials are being used. These recommendations do not absolve the user from the obligation of investigating the possibility of infringement of third parties‘ rights and if necessary, clarifying the situation.

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Aluminium Casting

Typical Industries for the Application

Henze BNP AG 27

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Application of HeBoCoat® alucast / 10W

Where to apply the Boron Nitride Suspension HeBoCoat® alucast / 10W?

� Continuous casting

� Production of logs and slabs

� Coating of refractory launders and other materials

logs

Henze BNP AG

� Coating of refractory launders and other materials

� Protection from the melt, releasing effect, non sticking

(liquid aluminium tends to stick!)

� Coating of casting ladles (liquid aluminium attacks steel!)

automatic ladle

slabs

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Page 29: Boron Nitride in Different Applications - KNCVuuid:d18065e1-b81b-40d8-a... · Is a pure boron nitriede powder with good crystallinity and a wide grain size to the boron nitride typical

Application of HeBoCoat® alucast / 10WWhere to apply the Boron Nitride Suspension HeBoCoat® alucast / 10W?

� Coating of the casting table, HeBoCoat ® prevent sticking of Aluminium

Henze BNP AG 29

Page 30: Boron Nitride in Different Applications - KNCVuuid:d18065e1-b81b-40d8-a... · Is a pure boron nitriede powder with good crystallinity and a wide grain size to the boron nitride typical

Application of HeBoCoat® 433WWhere to apply the Boron Nitride Suspension HeBoCoat® 433W?

� Ingot casting

Henze BNP AG

� Molds have to be coated for protection against the melt

� Launders, to guide the aluminium flow

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HeBoCoatHeBoCoat®® ~20E* / 21E~20E* / 21E ~400E*/401E~400E*/401E ~400EBA~400EBA

Basis Ethanol Ethanol Eth/Acet

Binder Polymer Silikat Silikat

Max. Temp. Binder in C < 300 > 300 > 300

Solid content 20% 12,5% 12,5%

HeBoCoat® Ethanol-based Boron Nitride Coatings

Henze BNP AG

Solid content 20% 12,5% 12,5%

Color white white white

Sticking behaviour + ++ ++

Releasing behaviour ++ ++ ++

Lubrication ++ + +

Processing P / S / D P / S / D P / S / D

Legend: P = Painting, S = Spraying, D = Dipping ++ very good + good o medium

The data quoted in this leaflet are typical for the material. They are intended as a guide and should be used in preparing specifications. The product data may deviate from the figures given and represent our latest findings. We reserve the right to alter product data within the scope of technical progress and new developments.Since processing involves factors that are beyond our control, recommendations made in this leaflet should be checked by preliminary trials, especially if other companies‘ raw materials are being used. These recommendations do not absolve the user from the obligation of investigating the possibility of infringement of third parties‘ rights and if necessary, clarifying the situation.

31

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Application of HeBoCoat® 21E

Where to apply the Boron Nitride Spray HeBoCoat® 21E?

Al Extrusion to improve the Aluminium flow during initial pressing

Henze BNP AG 32

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Application of HeBoCoat® 401E/401EBA

Where to apply the Boron Nitride Spray HeBoCoat® 401E/401EBA?

Welding to prevent sticking of sputters

Henze BNP AG 33

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Management summary

Boron Nitride-

Synthesis

Boron Nitride powder

Hotpressing

BN2000 C

400 bar

Boron Nitride Solids

Customizedmachining of sinterd parts

Specially processed BN powders

Boron Nitrogen-compound

Synthesis powder

Development and production of boron nitride suspensions(standard and customized) based on boron nitride, binder

and water / oil / ethanol

Henze BNP AG 34

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Dank u well!Thank you!

Henze BNP AG 35