boreas dv 1260 - dv 21000 ab / wb air cooled / water ... · 4/13 refrigeration drers boreas dv 1260...
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BoreasDV 1260 - DV 21000 AB / WBAir cooled / water cooled Refrigeration Dryers
Donaldson Filtration Deutschland GmbHBüssingstraße 1D-42781 Haan • GermanyTel. +49 2129 569 0Fax +49 2129 569 [email protected]
PRODUCT DESCRIPTIONBoreas DV 1260 - DV 21000 AB / WB
For the energy-conscious user, the new Boreas DV refrigera-
tors are now available. These compressed air dryers are desi-
gned for operating pressures up to 14 bar and thus cover a
wide range of applications in various industries. The dew point
is controlled by a hot gas bypass, which ensures a constant
dew point even under different load conditions.
The electronic control system in conjunction with pressure
and temperature sensors continuously monitors the operating
conditions in the cooling circuit and indicates any alarm condi-
tions on the control display or activates the potential-free alarm
contact. Both the air cooled and the water cooled version are
equipped with an electronic-level-controlled condensate drain
on the heat exchanger, which ensures a safe condensate drai-
nage depending on the amount of condensate, without loss of
compressed air.
Technical alterations reserved (6/2018)
MAIN FEATURES & BENEFITS
• Refrigeration compressed air dryer for safe and economical
compressed air drying
• 17 sizes for nominal fl ow rates of 1.260 to 21.000 m³/h allow an
accurate selection of the appropriate refrigeration compressed
air dryer to the respective operating volume fl ow
• Hot gas bypass control in conjunction with pressure and temperature
monitoring for safe operation and constant pressure dew point under
different load conditions
• Electronic level-controlled condensate drain on the heat exchanger
ensure reliable condensate drainage depending on the amount
of condensate without loss of compressed air. Includes
function monitoring and alarm message
• The electronic control including display shows the current pressure
dewpoint, operating hours as well as service and alarm messages
and offers numerous possibilities for individual adjustment
• Compact und space-saving design with robust steel housing
• Compression of the refrigerant at high running, low vibration and
low noise operation
Controller Display
INDUSTRIES
• Chemical and electrical industry
• Maschine building industry and plant engineering/
construction
• Automotive industry
P-BE
P-EG
PG-EG
(P)-SRF N
(P)-BE
P-SLF
PG-EG
P-EG
(P)-GS N
(P)-GSL N
P-EG
PG-EG
P-BE
(P)-BE
(P)-SRF N
(P)-PF-PP
(P)-PF-PT
UFTD
R-EG
(P)-GSL N
PF-EG
P-KG
(P)-SM N
PP-TF
(P)-PP(P)-PP 100
PP 100 C
(P)-PF-PT
(P)-PF-PES „W“
(P)-PF-PP
PP-FCPP-FC 100
PF-PES „B“PF-PES „X“
(P)-GSL N
Sterile Condensate Steam Gases Liquid
Process Filtration
UFM-P
UFS-SP N
UFA-AC
UFM-D
P-EGS
F119
001_
06_2
018_
EN
G
2/13
REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AB / WB
PRODUCT DESCRIPTION
Function Description (air cooled version)
The warm, moisture-laden compressed air enters the air/
air heat exchanger (1a) and is precooled there by the in-
coming compressed air. The compressed air then flows into
the air/refrigerant heat exchanger (1b). There, it is cooled
to approx. 2°C, whereby water vapor is condensed and the
liquid water is separated in the water separator (1c) and is
discharged from the system via the electronically-controlled
condensate drain (21). The cool, saturated compressed air
then flows back through the air-to-air heat exchanger (1a)
and is heated by the incoming compressed air and thus is
under-saturated.
The pressure dewpoint achieved depends on the design
and operating conditions and is + 3°C at nominal operating
conditions.
In the refrigeration circuit, the refrigerant is compressed in the refrigerant
compressor (6) and then liquefied with the fan (9) in the condenser (8).
The liquid refrigerant is expanded via a capillary tube (11) and injected into
the air/refrigerant heat exchanger (1b). The warm compressed air evapo-
rates the refrigerant and the pressure is reduced and cooled by this phase
change, which also cools the compressed air. The expanded and gaseous
refrigerant is returned to the compressor.
During those periods when the compressed air load is reduced the
excess refrigerant is by-passed automatically back to the compressor via
the hot gas by-pass valve (7).
Main Components
• Air/air (1a) and air/refrigerant heat exchanger (1b)
with integrated water separator (1c)
• Electronic level-controlled condensate drain (21)
• Refrigerant compressor (6)
• Capillary tube (11)
• Refrigerant condenser (8) with fan (9)
• Hot gas bypass valve (7)
13
1
1c
T1
1b
1a
P<
11 10
7
6
9 M
8
T2
12.2
25
2
DG
F013
4
21
12.1
4
P> mAP
37
20
T4
12.412.3
T3
36 43
3/13
REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AB / WB
PRODUCT SPECIFICATIONS
Features Benefits
Intelligent over-all concept
Type range, integrated monitoring and control functions as well as automatic condensate drain adapted for the use in central compressed air applications. Available in air or water cooled versions
17 sizes for nominal volume flows of 1260 m³/h to 21.000 m³/hAccurate selection of the appropriate refrigeration compressed air dryer to the respective operating volume flow
Dew point control via hot gas bypass control Robust and safe control of the dew point even under different load conditions
Electronic level-controlled condensate drain on the heat exchangerSafe condensate drainage depending on the amount of condensate, without loss of compressed air. Includes function monitoring and alarm meessage
Compact and space-saving design with robust steel housing Low space requirements at the installation site,low storage space requirement and low transport costs
Electronic control including display and display of actual pressure dew point, operating hours, service messages and alarm messages with numerous possibilities for individual adjustment
Reliable monitoring of the operating status and timely display of required maintenance work
Scroll compressor in refrigeration circuit Reliable compression of the refrigerant at high running, low vibration and low noise operation
Aluminium heat exchangerNo corrosion inside the heat exchanger due to contact with moist compressed air; Good heat transfer properties at low weight
Flange connections for all sizes Easy and safe connection to the compressed air network
4/13
REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AB / WB
PRODUCT SPECIFICATIONS
SIZING
. 1800 m3/h 1,06 x 0,83 x 0,90 x 1,00
Vnom
fVkorr = 2273 m3/h= =.
Example:
Vnom = 1800 m3/h (intake volume flow of the compressor), compressed air inlet temperature = 40°C,
cooling water temperature = 35°C, operating pressure = 9 bar, pressure dewpoint = +3°C
.
Calculated dryer size: DV 2300
TypeVolume flow
m3/hVolume flow
m3/min.Differential pressure
mbar
Cooling air requirement *
m3/h
Cooling water requirement **
m3/h
Power consumptionkW* / kW**
Power supply
DV 1260 1260 21 210 5400 0,76 2,60 / 2,30 3~/ 400V/ 50Hz (±10%)
DV 1650 1650 28 160 7200 0,98 3,10 / 2,70 3~/ 400V/ 50Hz (±10%)
DV 1800 1800 30 180 7400 0,99 3,50 / 3,00 3~/ 400V/ 50Hz (±10%)
DV 2000 2000 33 210 7400 1,11 3,50 / 3,00 3~/ 400V/ 50Hz (±10%)
DV 2300 2300 38 200 14400 1,23 4,30 / 3,80 3~/ 400V/ 50Hz (±10%)
DV 2800 2800 47 120 14400 1,27 4,80 / 3,90 3~/ 400V/ 50Hz (±10%)
DV 3500 3500 58 190 14800 2,03 5,60 / 4,70 3~/ 400V/ 50Hz (±10%)
DV 4300 4300 71 250 14800 2,54 6,40 / 5,50 3~/ 400V/ 50Hz (±10%)
DV 5500 5500 92 210 21600 2,87 8,40 / 7,00 3~/ 400V/ 50Hz (±10%)
DV 6250 6250 104 230 22200 3,26 10,60 / 9,40 3~/ 400V/ 50Hz (±10%)
DV 7000 7000 117 190 28800 3,79 11,30 / 9,50 3~/ 400V/ 50Hz (±10%)
DV 8750 8750 146 260 29600 4,34 16,80 / 14,90 3~/ 400V/ 50Hz (±10%)
DV 10500 10500 175 210 44400 5,58 18,30 / 14,90 3~/ 400V/ 50Hz (±10%)
DV 12500 12500 208 230 44400 6,52 21,60 / 18,70 3~/ 400V/ 50Hz (±10%)
DV 14000 14000 233 190 57600 7,58 22,60 / 18,90 3~/ 400V/ 50Hz (±10%)
DV 17500 17500 292 260 59200 8,68 33,60 / 29,80 3~/ 400V/ 50Hz (±10%)
DV 21000 21000 350 210 88800 11,16 36,60 / 29,80 3~/ 400V/ 50Hz (±10%)
Temperature of cooling air or cooling water
(°C)≤ 25 30 35 40 45 50
Correction factor ftu 1,00 0,96 0,90 0,82 0,72 0,60
Pressure dewpoint(°C) 3 5 7 10
Correction factor ftpd
1,00 1,09 1,19 1,37
Compressed air inlet temperature (°C) ≤ 25 30 35 40 45 50 55 60 65 70
Correcion factor fte 1,20 1,12 1,00 0,83 0,69 0,59 0,50 0,44 0,39 0,37
Operating pressure: max. 14 bar ü * only air cooled versions
Operating temperature: max. 70°C ** only water cooled versions
Ambient temperature: +1°C...+50°C
Operating pressure (bar g) 2 3 4 5 6 7 8 9 10 11 12 13 14
Correcion factor fp 0,49 0,66 0,77 0,86 0,93 1,00 1,05 1,10 1,14 1,18 1,21 1,24 1,27
5/13
REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AB / WB
1230
±10
1590
±10
790
324±10
848±10
50
Ømax14mm
250±10
1000
153
3
100
3
50
60
DN80 - PN16
DN80 - PN16
IN
OUT
G3/4" BSP-FWater cooledWasserkühlungRefroidissement à eauRaffreddamento ad acqua
MIN
. 100
0 M
IN. 5
00
MIN. 700
NO!
735
947
15
DIMENSIONS
Type Weightair cooled / water cooled
kg
Air connectionsInlet / Outlet
DN
Water connectionsInlet / Outlet
BSP-F
Condensate connectionsBSP-F
DV 1260 229 / 214 80 - PN16 G 3/4“ G 1/2“
DV 1650 262 / 243 80 - PN16 G 3/4“ G 1/2“
DV 1800 263 / 240 80 - PN16 G 3/4“ G 1/2“
DV 2000 298 / 275 80 - PN16 G 3/4“ G 1/2“
6/13
REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AB / WB
1135
1750
1000
MIN
.
NO!
1265
1205
1620
±10
1225
±10
210±10
620±10
100
3
50
50
DN100 - PN16
DN100 - PN16 Ømax18.5mm
G1/2" BSP-F
G1" BSP-FWater cooledWasserkühlungRefroidissement à eauRaffreddamento ad acqua
OUTIN
1082
1135
MIN.1000MIN.1000
MIN
.100
0
MIN
.100
0
560
15
DIMENSIONS
Type Weightair cooled / water cooled
kg
Air connectionsInlet / Outlet
DN
Water connectionsInlet / Outlet
BSP-F
Condensate connectionsBSP-F
DV 2300 537 / 505 100 - PN16 G 1“ G 1/2“
DV 2800 587 / 547 100 - PN16 G 1“ G 1/2“
DV 3500 597 / 557 100 - PN16 G 1“ G 1/2“
DV 4300 707 / 657 100 - PN16 G 1“ G 1/2“
7/13
REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AB / WB
1750 1810
200 200 550 400 400 25
70
260 10
695 10
122
510
164
010
150
3
50
50
G3/4" BSP-F
DN150 - PN16
DN150 - PN16
Ømax 25.0
G1.1/2" BSP-FWater cooledWasserkühlungRefroidissement à eauRaffreddamento ad acqua
IN
OUT
MIN. 1000
MIN
. 100
0 M
IN. 1
000
MIN. 1000
675
174
9
1300
MIN
. 100
0
NO!
895
115
7
N.4xØ20
DIMENSIONS
Type Weightair cooled / water cooled
kg
Air connectionsInlet / Outlet
DN
Water connectionsInlet / Outlet
BSP-F
Condensate connectionsBSP-F
DV 5500 820 / 760 150 - PN16 G 1 1/2“ G 3/4“
DV 6250 990 / 990 150 - PN16 G 1 1/2“ G 3/4“
8/13
REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AB / WB
2200 2261
200 200 550 625 625
70
25
MIN. 1000
MIN
. 100
0 M
IN. 1
000
MIN. 1000
775
187
0
1400
MIN
. 100
0
NO!
895
125
7
N.4xØ20
260 10
167
010
122
510
725 10
150
3
50
60
Ømax 25.0
G2" BSP-FWater cooledWasserkühlungRefroidissement à eauRaffreddamento ad acqua
DN200 - PN16
DN200 - PN16
G3/4" BSP-F
IN
OUT
INOUT
DIMENSIONS
Type Weightair cooled / water cooled
kg
Air connectionsInlet / Outlet
DN
Water connectionsInlet / Outlet
BSP-F
Condensate connectionsBSP-F
DV 7000 1010 / 1010 200 - PN16 G 2“ G 3/4“
DV 8750 1360 / 1360 200 - PN16 G 2“ G 3/4“
9/13
REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AB / WB
1547
2244
2166
25
70
623 200 550 200 593 2
439
725±5
122
0±5 166
0±5
165
300
1451
CONDENSATEDRAIN G3/4" BSP-F
Ømax 25
DN200 PN16
DN200 PN16
IN
OUT
150
7
4x 15 1612
MIN.1000
MIN
.10
00M
IN.
1000
MIN.1000
DIMENSIONS
Type Weightair cooled / water cooled
kg
Air connectionsInlet / Outlet
DN
Water connectionsInlet / Outlet
BSP-F
Condensate connectionsBSP-F
DV 10500 AB 1530 / --- 200 - PN16 --- G 3/4“
10/13
REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AB / WB
1547
1445
216
8
2244
2166
25
70
623 200 550 200 593
150
725±5
122
0±5 166
0±5
300
1
65
300
650
WATERG2" BSP-FCONDENSATE
DRAIN G3/4" BSP-F
Ømax 25
DN200 PN16
DN200 PN16
IN
INOUT
OUT
150
7
4x 15 1612
MIN.1000
MIN
.10
00M
IN.
1000
MIN.1000
DIMENSIONS
Type Weightair cooled / water cooled
kg
Air connectionsInlet / Outlet
DN
Water connectionsInlet / Outlet
BSP-F
Condensate connectionsBSP-F
DV 10500 WB --- / 1530? 200 - PN16 G 2“ G 3/4“
11/13
REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AB / WB
100
0
MIN. 1000 MIN. 1000
MIN
. 100
0
NO! NO!
1300 1300
181
0 10
652
164
0
2427
1750
122
5
1775
10
150
3
51
VERSION ONLY
1.1/2" BSP-F
EN 1092-1 TYPE 11 DN250 - PN16
EN 1092-1 TYPE 11 DN250 - PN16
3/4" BSP-F3/4" BSP-F
WATER COOLED1.1/2" BSP-F
VERSION ONLYWATER COOLED
1.1/2" BSP-FWATER COOLED
VERSION ONLY
1.1/2" BSP-FWATER COOLEDVERSION ONLY
1250 2300
N.8xØ14
N.8xØ20
895
7
91
1143
1121
428
90 90 832 90 345
1157 72
345
1157 72
90
CONTROL PANEL CONTROL PANEL
435
1000
494
DIMENSIONS
Type Weightair cooled / water cooled
kg
Air connectionsInlet / Outlet
DN
Water connectionsInlet / Outlet
BSP-F
Condensate connectionsBSP-F
DV 12500 2258 / 2258 250 - PN16 1 1/2“ BSP-F G 3/4“
12/13
REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AB / WB
MIN
. 100
0
MIN. 1000 MIN. 1000
MIN
. 100
0
NO! NO!
1400 1400
187
0
WATER COOLEDVERSION ONLY
2" BSP-F
EN 1092-1 TYPE 11 DN250 - PN16
EN 1092-1 TYPE 11 DN250 - PN16
3/4" BSP-F3/4" BSP-F
2" BSP-F
VERSION ONLYWATER COOLED
2" BSP-FWATER COOLED
VERSION ONLY
2" BSP-FWATER COOLEDVERSION ONLY
1340 2400
CONTROL PANEL CONTROL PANEL
464 518
1000
N.8xØ14
N.8xØ20
1143 1257 1257
895
72
128
2
90 374 90
656 374 90
1013 90
72
653
10
2225 730 2955
122
5
2200
167
0 10
150
3
51
DIMENSIONS
Type Weightair cooled / water cooled
kg
Air connectionsInlet / Outlet
DN
Water connectionsInlet / Outlet
BSP-F
Condensate connectionsBSP-F
DV 14000 2450 / 2450 250 - PN16 2“ G 3/4“
DV 17500 3150 / 3150 250 - PN16 2“ G 3/4“
13/13
REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AB / WB
MIN
. 100
0
MIN. 1000 MIN. 1000
MIN
. 100
0
NO! NO!NO! NO!
243
9
1451 1451
10
2985
122
510
2166
793
167
0
2192
300
CONTROL PANEL CONTROL PANEL
1500
400
161
2
1507 1444 1507
277
161
2
277
550 3/4" BSP-F
2" BSP-FWATER COOLED
EN 1092-1 TYPE 11 DN300 - PN16
VERSION ONLY
3/4" BSP-F
WATER COOLED2" BSP-F
VERSION ONLY
EN 1092-1 TYPE 11 DN300 - PN16
2" BSP-FWATER COOLED
VERSION ONLY
2" BSP-FWATER COOLEDVERSION ONLY
651 2801 150 150
N.8xØ14
N.8xØ20
72
90
72
1314 90 65
90 1286
129
7 8
95
620
1307 1644 1307
90 65
DIMENSIONS
Type Weightair cooled / water cooled
kg
Air connectionsInlet / Outlet
DN
Water connectionsInlet / Outlet
BSP-F
Condensate connectionsBSP-F
DV 21000 3513 / 3313 300 - PN16 2“ 3/4“