bondstrand product data fittings & flanges for pipe series...

Fittings & Flanges for pipe series 2450 and 3450 using the Taper/Taper adhesive-bonded joint

Bondstrand® Product Data

Bondstrand Taper-Taper fittings & flanges are glassfiber reinforced filament-wound epoxypipe fittings in diameters 50 through 1000 mm (2-40 inch) designed to be used withBondstrand pipes. Pipe is standard with integral Taper-Taper spigot and socket ends foradhesive bonding or with integral Key-Lock male and female ends for mechanical joining.Fittings are filament-wound with integral taper socket ends. Pipes and fittings are available in several pressure classes from 10 bar upwards.

For intended services and performance capabilities refer to product data sheet FP 452 andFP 158 pertaining to Bondstrand Series 2400 and 3400 pipe data.

For recommendations pertaining to design, installation and use of Bondstrand Pipe, Fittings and Flanges reference is made to the following literature:

FP 564 Assembly Instructions for Taper-Taper adhesive bonded joints.FP 161 Installation Instructions using the Key-Lock mechanical joint.FP 453 M86 Pipe Shaver operating instructions for Taper-Taper joints in sizes

50 to 150 mm (2-6 inch).FP 454 M87 Pipe Shaver operating instructions for Taper-Taper joints in sizes

150 to 400 mm (6-16 inch).FP 455 M87XL Pipe Shaver operating instructions for Taper-Taper joints in

sizes 400 to 600 mm (16-24 inch).FP 643 M95 Pipe Shaver operating instructions for Taper-Taper joints in sizes

600 to 1000 mm (24-40 inch).FP 196 Flange Assembly Instructions.FP 132 Corrosion Guide.General Bondstrand engineering and installation guides.

Dimensional data for Taper-Taper adhesive bonded fittings are contained in individualdimensional sheets per pressure class:

FP No. Fitting Pipe System Pressure

549-10 T-10 2410 and 3410 10 bar549-12 T-12 2412 and 3412 12 bar549-14 T-14 2414 and 3414 14 bar549-16 T-16 2416 and 3416 16 bar549-20 T-20 2420 and 3420 20 bar549-25 T-25 2425 and 3425 25 bar549-32 T-32 2432 and 3432 32 bar549-40 T-40 2440 and 3440 40 bar549-50 T-50 2450 and 3450 50 bar

© Ameron 1998 FP657-50 (8/98). Printed in The Netherlands. of 12.

Description

Uses and Application

Design and Installation

How to use this productdata sheet

Taper/Taper joint

FP657-50 Fittings & Flanges for 2450/3450. of 12.

Nominal Pipe Size Taper Insertion Spigot Spigot Angle Depth Nose Diameter

Thickness at Nose α Ds t

mm inch degrees mm mm mm50 2 1.75 80 1.0 55.280 3 1.75 110 1.5 84.8100 4 1.75 140 2.0 109.2150 6 2.50 170 2.0 163.0200 8 2.50 200 2.5 213.8250 10 2.50 260 3.0 268.9300 12 2.50 290 3.5 320.7

Dimensions of the taper-taper joint

Nominal Adhesive Minimum number of Pipe Size Kit Size adhesive kits per joint

fluidmm inch cm3 ounce nr.50 2 89 3 0.280 3 89 3 0.6100 4 89 3 1.0150 6 177 6 1.0200 8 177 6 2.0250 10 177 6 3.0300 12 177 6 3.0

Note:Adhesive kits should never be split. If remainder is not used for other joints made at thesame time, the surplus must be discarded.

Quantity of Adhesive


Filament-wound 90° elbows with integral Taper-Taper adhesive bonded socket endsNominal Pipe Size Laying Overall Insertion Weight

Length Length DepthL OL Ds

mm inch mm mm mm kg50 2 87 167 80 1.180 3 125 235 110 3.4100 4 190 330 140 7.0150 6 250 420 170 22.0200 8 340 540 200 48.0250 10 416 676 260 77.0300 12 463 753 290 122.0

Elbows 90˚

Filament-wound 45° elbows with integral Taper-Taper adhesive bonded socket endsNominal Pipe Size Laying Overall Insertion Weight


mm inch mm mm mm kg50 2 45 125 80 1.080 3 76 186 110 2.9100 4 108 248 140 6.3150 6 116 286 170 16.7200 8 162 362 200 35.0250 10 194 454 260 70.0300 12 196 486 290 97.0

Elbows 45˚


Filament-wound 221/2° elbows with integral Taper-Taper adhesive bonded socket endsNominal Pipe Size Laying Overall Insertion Weight


mm inch mm mm mm kg50 2 29 109 80 0.880 3 52 162 110 2.5100 4 78 218 140 5.5150 6 70 240 170 14.1200 8 101 301 200 24.0250 10 93 353 260 48.0300 12 77 367 290 74.0

Elbows 221/2˚

Filament-wound tees with integral Taper-Taper adhesive bonded socket endsNominal Pipe Size Laying Overall Laying Overall Insertion Weight

Length Length Length Length Depthtotal total branch branchrun runL1 OL1 L2 OL2 Ds

mm inch mm mm mm mm mm kg50 2 148 308 74 154 80 2.380 3 222 442 111 221 110 7.3100 4 300 580 150 290 140 16.4150 6 326 666 163 333 170 28.0200 8 426 826 213 413 200 58.0250 10 502 1022 251 511 260 114.0300 12 528 1108 264 554 290 174.0

Tees


Filament-wound reducing tees with integral Taper-Taper adhesive bonded socket endsNominal Pipe Size Laying Overall Insertion Laying Overall Insertion Weight

Length Length Depth Length Length Depthhalf half run branch branch branch

run x run x branch run runL1 OL1 Ds1 L2 OL2 Ds2

mm inch mm mm mm mm mm mm kg80x80x50 3x3x2 111 221 110 86 166 80 6.2100x100x50 4x4x2 150 290 140 99 179 80 12.6100x100x80 4x4x3 150 290 140 123 233 110 13.3150x150x50 6x6x2 163 333 170 124 204 80 21.0150x150x80 6x6x3 163 333 170 149 259 110 23.0150x150x100 6x6x4 163 333 170 175 315 140 25.0200x200x80 8x8x3 213 413 200 174 284 110 46.0200x200x100 8x8x4 213 413 200 207 347 140 49.0200x200x150 8x8x6 213 413 200 188 358 170 52.0250x250x100 10x10x4 251 511 260 229 369 140 92.0250x250x150 10x10x6 251 511 260 214 384 170 96.0250x250x200 10x10x8 251 511 260 238 438 200 103.0300x300x100 12x12x4 264 554 290 251 391 140 138.0300x300x150 12x12x6 264 554 290 239 409 170 144.0300x300x200 12x12x8 264 554 290 264 464 200 153.0300x300x250 12x12x10 264 554 290 276 536 260 165.0

Reducing Tees


Filament-wound concentric reducers with integral Taper-Taper adhesive bondedsocket endsNominal Pipe Size Laying Overall Overall Insertion Weight

Length Length Length DepthL OL Ds1 Ds2

mm inch mm mm mm mm kg80x50 3x2 89 279 110 80 2.0100x50 4x2 131 351 140 80 6.2100x80 4x3 144 394 140 110 6.9150x80 6x3 142 422 170 110 6.8150x100 6x4 169 479 170 140 8.0200x100 8x4 223 563 200 140 21.0200x150 8x6 164 534 200 170 25.0250x150 10x6 183 613 260 170 35.0250x200 10x8 185 645 260 200 41.0300x200 12x8 205 695 290 200 70.0300x250 12x10 192 742 290 260 82.0

Note: Eccentric Reducers are available on request

Concentric Reducers


Filament-wound couplings with integral Taper-Taper adhesive bonded socket endsNominal Pipe Size Laying Overall Insertion Outside Weight

Length Length Depth DiameterL OL Ds OD

mm inch mm mm mm mm kg50 2 70 230 80 70 0.580 3 70 290 110 100 1.0100 4 70 350 140 128 1.8150 6 70 410 170 188 3.9200 8 70 470 200 242 6.4250 10 70 590 260 302 11.1300 12 70 650 290 380 31.0

Couplings

Filament-wound pipe nipples with integral Taper-Taper adhesive bonded spigot endsNominal Pipe Size Laying gap Insertion Weight

Length DepthL Ds

mm inch mm mm mm kg50 2 185 25 80 0.180 3 245 25 110 0.4100 4 305 25 140 0.8150 6 365 25 170 2.0200 8 430 30 200 3.8250 10 550 30 260 7.7300 12 620 40 290 11.8

Nipples


Heavy-Duty filament-wound flanges with Taper-Taper adhesive bonded socket endsNominal Pipe Size Laying Overal Insertion Weight

Length Length DepthL D Ds (1)

mm inch mm mm mm kg50 2 5 85 80 2.680 3 5 115 110 5.4100 4 5 145 140 9.8150 6 5 175 170 16.5

Notes:(1) The weights shown are for ANSI B16.5 Class 400 drilled flanges. Weights for other

drilling classes may be different. For more detailed information reference is made tothe appropriate product data.

* Heavy Duty Flanges are standard available in drillings according to ANSI and ISO (DIN).** Compressed fibre gaskets, 3 mm thick, compatible with the pressure, temperature

and medium, may be used. The mechanical properties should be in accordance withDIN 3754 (IT 400) or equal.

*** For maximum bolt torque refer to the appropriate Bondstrand literature. Please beaware that excessive torque may result in flange failure and, therefore a torque-wrench is required.

Heavy-Duty Flanges


Filament-wound Stub-end flanges with Taper-Taper adhesive bonded socket endsand steel backing ringsNominal Pipe Size Laying Overall Insertion Ring Weigth Weight

Length Length Depth to GRE steelFace stub- ring

L OL Ds H end (1)mm inch mm mm mm mm kg kg50 2 15 95 80 14 0.3 2.880 3 15 125 110 19 0.8 5.3100 4 15 155 140 22 1.6 8.4150 6 15 185 170 34 3.0 13.3200 8 15 215 200 43 4.8 21.0250 10 15 275 260 48 6.7 29.0300 12 15 305 290 56 8.6 42.0

Notes:(1) The weight shown is for ANSI B16.5 Class 400 drilled flanges. Weights for other

drilling classes may be different. For more detailed information reference is made tothe appropriate product data.

* Stub-End Flange Rings are standard available in drillings according to ANSI and ISO(DIN).

** Stub-End Flanges are available with and without O-ring groove in the face.Suitable O-ring seals should be used, available on request.

*** Make sure that the O-ring grooved stub-end is compatible with its counter flange,e.g. use a stub-end without groove or another flat surface flange as counter flange.

**** Maximum bolt-torque for use with O-rings seals may be calculated based onpressure, size and number of bolts.

Stub-end Flanges


Filament around adapters and couplings with Key-lock ends.Nominal Pipe Qty Laying Overall Insertion Weigth Laying Overall WeigthSize of Length Length Depth Length Length

Keys L OL Ds L OLmm inch mm mm mm kg mm mm kg

adapter KLM x TBF coupling KLF x KLF50 2 2 60 185 80 0.5 100 191 1.780 3 2 75 230 110 1.0 100 191 2.4100 4 2 85 270 140 1.6 100 191 2.9150 6 2 81.5 320 170 4.6 152 305 11.4200 8 2 101 400 200 8.6 228 501 23.0250 10 2 125 480 260 23.0 210 484 25.0300 12 2 100 480 290 23.0 196 470 45.0

Key-lock Adapters & Couplings

Pipe system is designed for field testing with water at 150% of rated pressure.

Maximum allowable surge pressure is 150% of rated pressure.

Field Testing

Surge Pressure

1 psi = 6895 Pa = 0.07031 kg/cm2

1 bar = 105Pa = 14.5 psi = 1.02 kg/cm2

1 MPa = 1 N/mm2 = 145 psi = 10.2 kg/cm2

1 inch = 25.4 mm1 Btu.in/ft2h°F = 0.1442 W/mKC = 5/9 (°F-32)

This product literature and the recommendations for usage it contains are based on test datareasonably believed to be reliable. It is intended that this literature be used by personnelhaving specialised training in accordance with currently accepted industry practice andnormal operating conditions. Variation in environment, changes in operating procedures, orextrapolation of data may cause unsatisfactory results. We recommend that your engineersverify the suitability of this product for your intended application. Since we have no controlover the conditions of service, we expressly disclaim responsibility for the results obtainedor for any consequential or incidental damages of any kind incurred.

Conversions

Important Notice

Fiberglass-CompositePipe GroupEuropeAmeron B.V.P.O. Box 64190 CA GeldermalsenThe NetherlandsPhone: (+31) 345 587 587Fax: (+31) 345 587 561internet: www.ameron-fpg.nlemail: [email protected]

Fiberglass-CompositePipe GroupThe AmericasP.O. Box 878Burkburnett, Texas 76364U.S.A.Phone: (+1) 940 569 1471Fax: (+1) 940 569 2764

Fiberglass-CompositePipe GroupHeadquartersP.O. Box 801148Houston TX 77280U.S.A.Phone: (+1) 713 690 7777Fax: (+1) 713 690 2842Internet:www.ameron.comemail:[email protected]

Fiberglass-CompositePipe GroupAsiaAmeron (Pte) LtdNo. 7A, Tuas Avenue 3JurongSingapore 639407Phone: (+65) 6861 6118Fax: (+65) 6862 1302/6861 7834internet: www.ameron.com.sgemail: [email protected]

bondstrand product data fittings & flanges for pipe series...

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