bolting & hydraulic tools

TRISTAR INDUSTRIAL TOOLS PVT. LTD.

tools with perfection

B L ING LS&

HYDRAULIC LS

SQUARE DRIVE TYPE

TS Series

Model Nos Units TS-07 TS-1 TS-3 TS-5 TS-8 TS-10 TS-20 TS-25 TS-35

Square Drive Inch ¾ ¾ 1 1.1/2 1.1/2 1.1/2 2.1/2 2.1/2 2.1/2

Torque Capacity Nm 108-1130 180-1840 450-4520 750-7530 1050-10800 1500-15525 2600-26675 3460-34750 4860-48675

Ft.Lbs 80-830 135-1357 331-3333 553-5553 775-7965 1106-11450 1917-19675 2551-25630 3611-36113

Body Length (L1) mm 110 142 175 210 222 244 305 321 371

inch 4.33 5.59 6.88 8.26 8.74 9.6 12 25.68 14.6

Overall length (L2) mm 139 173 229 270 292 317 383 401 465

inch 5.47 6.81 9.01 10.62 11.49 12.48 30.64 15.78 18.3

Tool Width (H1) mm 42 42 50 68 80 90 100 120 137

inch 1.65 1.65 1.96 2.6 3.14 3.54 3.93 4.72 5.39

Overall Width Includes Square mm 65 72 94 123 134 142 183 200 216drive(H2) inch 2.55 2.83 3.7 4.84 5.2 5.59 7.2 7.87 8.5

Tool height (H3) mm 77 96 126 149 167 182 220 246 282

inch 3.03 3.77 4.96 5.88 6.57 7.16 8.66 9.68 11.1

Overall Height (H4) mm 108 131 176 199 217 232 270 297 332

inch 4.25 5.15 6.92 7.83 8.54 9.13 10.62 11.69 13.07

Tool Radius Around Bolt (R1) mm 21 25 34 39 47 51 59 66 77

inch 0.82 1.01 1.33 1.53 1.85 2 2.32 2.59 3.03

Reaction Reach (R2) mm 68 85 114 137 153 154 186 199 241

inch 2.67 3.34 4.48 5.39 6.02 6.06 7.32 7.83 9.48

Weight Kg 1.8 2.5 4.5 7.2 10.8 14.6 26 34.8 50

Lbs 3.9 5.5 9.9 15.8 23.7 32.1 57.2 74.8 110

TRISTAR TS-Series Light Weight and Compact Hydraulic Torque Wrenches are made up of special alloys (Aluminium-Titanium Alloy) and designed to exert torque on toughest industrial bolting jobs to achieve precision tightening or loosening. Tristar Hydraulic Torque wrenches are capable to achieve the torque upto 50,000 Nos. All models have accuracy of 3%, all tools are calibrated & certified on in-house test bench in our facility. There is an engraved torque charts on the body of the tool. The reaction arm & coupling can be

0rotated around 360 , this allows the operator to position the tool body even in very confined access applications. The tool has anti-reverse reaction pawl, which ensures the precise torqueing, and longer life.

The reverse position or loosening can be achieved by removing the square drive & re-engaging in the other side of one body.

ACCESSORIES

• Special Design Reaction Arms

• Square Drives

• Direct Hex Drives

• Impact Sockets

• TRISTAR recommends use of TRISTAR standard accessoriesensuring precise performance & best suitability

2

HYDRAULIC TORQUE WRENCHES

TRISTAR TH Series direct HEX drive Hydraulic Torque Wrenches are designed for extreme low spaces where normal tools cannot reach, TRISTAR tools have much better accessibility. There are 4 models in TH series upto 45,000NM. All models have very small nose radius which allows the tool to be used in connected by a insertion of a single pin. Various hex- sizes are available in ratchet heads, hex reducers are also available.

ACCESSORIES• Long Extended Reaction Arm •Square drive adapter kit.• Hex Reducers • Stack Socket.

DIRECT HEX TYPE

Model Nos Units TH-2 TH-4 TH-8 TH-14 TH-32

Torque Capacity Nm 230-2350 240-2420 575-5865 640-6480 1050-10950 1160-11780 1850-18525 4100-41890 4450-44600

Ft.Lbs 180-1850 176-1784 400-4500 474-4800 777-8111 860-8726 1370-13722 3038-31030 3297-33038

Across Flat mm 19-55 55-60 34-65 70-80 41-95 100-105 50-117 110-155 160-175

inch ¾-2.3/16 2.3/16-2.3/8 1.5/16-2.9/16 2.3/4-3.1/8 1.5/8-3.3/4 3.7/8-4.1/8 2-4.1/2 4.1/4-6.1/8 6.1/8-6.7/8

Overall Length L mm 196 196 245 246 300 301 361 430 441

inch 7.7” 7.7 9.6 9.6 11.8 11.8 14.27 16.92 17.36

H1 mm 125.9 128.5 177 187 207 216 239 303 315

inch 4.95 5.05 6.96 7.36 8.14 8.5 9.4 11.9 12.4

H2 mm 102.3 105 135.7 145.7 169 178 204 272 285

inch 4.02 4.13 5.34 5.73 6.65 7 8.03 10.7 11.22

Width at the mm 32 32 42 42 53 53 64 85 85link W1 inch 1.25 1.25 1.625 1.625 2.1 2.1 2.55 3.34 3.34

Width at the mm 51 51 66 66 83 83 99 131 131cylinder W2 inch 2 2 2.59 2.59 3.26 3.26 3.89 5.15 5.15

Nose Radius (R) mm 27 to 43 43 to 46 36 to 53 56 to 61 46-71 75 to 78 60 to 87 85 to 155 160-175

Weight Kg 1 1 2 2 3.3 3.3 5.5 11.4 11.4

Drive Unit Lbs 2.2 2.2 4.4 4.4 7.2 7.2 12.1 25.3 25.3

Weight Kg 1.6 1.7 4.4 4.6 8 8.4 11.6 29 30

Ratchet Unit Lbs 3.5 3.7 9.6 10.1 17.6 18.4 25.5 63.8 66

3

TH Series

4

ELECTRICALLY OPERATEDHYDRAULICPOWER PACK FOR TORQUE WRENCHES

Model No. : THP100Power Rating : 1.5HPMaximum Pressure : 700BarFlow Rate : 7.5LPM @ 70Bar

0.7LPM @ 700BarOil tank Capacity : 5Liters

ELECTRICALLY OPERATED POWER PACK FOR TORQUE WRENCHES

MODEL NO. THP : THP101PLC controlled fully automatic power packPower Rating : 1.5HPMaximum pressure : 800BarFlow Rate : 0.97 LPM @ 700Bar 9.7LPM @ 100Bar• In built heat exchanger to cool the system.• Oil immersed Motor to dump the noise and Vibrations.• Auto cycle for continuous operations without pressing the button again and again. • Safe in terms of heating and electrical power consumption property, it has automatic temperature

sensing equipment so that it can switch off automatically after reaching 80°C and also if the power pack operates continuously more than 3 minutes idle, it gets switched off automatically.

Model No : TAP-100Maximum Pressure : 700BarPower Rating : 1.7HPFlow Rate : 7.5LPM @ 70Bar

0.9LPM @ 700BarTank Capacity : 5Liters

AIR OPERATED HYDRAULIC TORQUE WRENCH POWER PACK

The air Operated pumps are designed considering the safety, reliability and maximum operator comfort. All the pressure connections are facing away from operator.

Model No : TBP-100Pressure Ratio : 1: 350Bar

Air Operated Hydraulic Power pack for Bolt Tensioners

Optional : 1600 Bar Hand Pump available for Hydraulic Bolt Tensioning.

5

Hydraulic Stud Bolt Tensioning is method of Bolt-tightening by stretching the bolt with the use of high pressure hydraulic oil.The tensioning is done by a hydraulic cylinder which grips the stud and pulls it upward, when the bolt is stretched at predetermined pressure, the gap is observed between the nut and the component, the nut can easily rotated with the help of tommy bar. After the nut is rotated the hydraulic pressure is released and the bolt tightening is complete. The same process is used for quick loosening operation.

Advantages of Bolt Tensioners• Accurate Tightening • Uniform Tightening • Fast in Operation • Compact and Light Weight

Variable Bolt TensionersThis type of bolt tensioner allows the tensioning of several sizes of studs with a single Load cell various sizes of Puller bar, Bridge and Nut rotating Sockets are used to suit range of stud sizes.

Fixed Bolt Tensioners:This type of bolt tensioners designed for one particular stud size and thread size, this is more compact and economic.

HYDRAULIC BOLT TENSIONERS 1500 BAR

A B C D E F G H J Kg

87 87

5

102

Typical Applications

• Pipeline Flanges

• Pressure Vessels

• Valves and Pumps

• Manways

• Heat Exchangers

• Diesel Engines

• Cranes

• Presses

• Steam and Gas Turbines

• Shaft Couplings

• Coal and Rock Grinders

• Catalyst Reactors

• Wind Turbines

• Electric & Steam Generators

6

Pneumatic Torque Tool Torque (Nm) Speed Weight Sq.

Model No. From to RPM in kg Drive

DPA 08 TSX 125 825 13 6.5 3/4”

DPA 12 TSX 270 1220 7 6.8 1”

DPA 17 TSX 300 1750 6 8.0 1”

DPA 28 TSX 600 2850 2.5 10.5 1”

DPA 47 TSX 1100 4700 2 11.2 1 ½”

DPA 65 TSX 1300 6500 1.4 17.8 1 ½”

Technical Data

Au

tom

ati

c G

ea

r s

hif

tM

an

ua

l G

ea

r s

hif

t Torque (Nm) Speed Weight Sq.Model No. From to RPM in kg Drive

DPM 08 TSX 60 825 17 5.6 3/4”

DPM 12 TSX 80 1220 9.0 6.3 1”

DPM 17 TSX 110 1750 8.0 8.5 1”

DPM 28 TSX 150 2850 3.2 9.4 1”

DPM 47 TSX 220 4700 2.7 10.3 1 ½”

DPM 65 TSX 300 6500 2.0 16.1 1 ½”

Electric Torque Tool Technical Data

Au

tom

ati

c G

ea

r s

hif

tM

an

ua

l G

ea

r s

hif

t

These all above models are available in angle (right angle) drives also.

PNEUMATIC / ELECTRIC TORQUE WRENCHES

Petrol engine impact wrench / Hammer DrillType : Two Stroke, Forced, Air Cooled, Single CylinderFuel Tank Capacity : 1 LitreSquare Drive Size : 25.4 mm (1”)Fastening Torque : 1030 N.m (Half Throttle:760 ft.lbf)Range : 800 N.m (Half Throttle:590 ft.lbf)

Bolt Diameter 32 mm (1 1/4”)Weight : 19.50 kg (42.99 lbs) Without Fuel Drilling Capacity : 50 mm

GASOLINE IMPACT WRENCH / DRILL

Torque (Nm) Speed Weight Sq.


DEA 08 TSX 250 825 13.4 7.4 ¾”DEA 12 TSX 300 1220 6.9 7.6 1”

DEA 17 TSX 450 1750 5.7 8.9 1”

DEA 28 TSX 800 2850 2.2 11.5 1”

DEA 47 TSX 1500 4700 1.4 12.2 1½”DEA 65 TSX 1800 6500 1.3 18.91 1½”

Torque (Nm) Speed Weight Sq.


DEM 08 TSX 100 825 20.3 6.7 ¾”DEM 12 TSX 200 1220 10.4 6.9 1”

DEM 17 TSX 250 1750 8.6 8.1 1”

DEM 28 TSX 500 2850 3.3 10.6 1”

DEM 47 TSX 800 4700 2.1 11.3 1½”DEM 65 TSX 1200 6500 1.9 17.0 1½”

Impact Wrench Hammer Drill

7

Model Bolt size Max Speed Weight(mm) Torque

TSD-20E 20 540N.m 24RPM 4.0kg

TSM-22E 22 911N.m 20RPM 5.0kg

TSL-24E 24 1200N.m 18RPM 6.0kg

TSH-27E 27 1700N.m 10RPM 6.5kg

TSV-30E 30 2500N.m 5RPM 7.5kg

We not only are the specialised in selling the tools but also we do provide technical services to our clients.

Services include the tools for rentals also we have expertised manpower to use our superior tools and equipments for optimum performance and timely execution of the job.

We can serve you for:

• Torque Controlled job works using hydraulic torque wrenches.

• Precise, uniform and fast loosening and tightening bolts using hydraulic bolt tensioners.

• Tube expanding and tube installation tools.

• Tube pulling, tube cutting and tube removing tools.

TRISTAR SUPER SERVICES

ELECTRIC SHEAR WRENCH -230V, SINGLE PHASE

Different sizes of sockets are available

Shear wrenches are mainly used to fasten the TC (Torque Control) bolts which are more convenient and safe to use. The applications of Shear Wrenches are at:

• Erection of Power Plant Structure

• Steel Bridge Construction

• Mining Construction

Picture-1 Shows the normal shape of the TC (Torque Control) Bolt which has splined part extended at the end.

Picture-2 Shows Shear wrench special socket is applied at the nut of TC Bolt. The internal socket grips the splined part, while external socket grips and rotates the nut to tighten the Bolt.

Picture-3 After the torque tightening is achieved the extended splined part of the bolt is sheared off from the bolt and the joint is successfully tightened to the required torque.

Picture 1 Picture 2 Picture 3

8

PNEUMATIC IMPACT WRENCHES

SpecificationsSquare Drive : 1”-1/2” (38.1 mm)

Max. Torque : 3,000 ft-lb (4,068 N-M)

Free Speed : 3,000 r.p.m.

Length : 18-3/4” (475 mm)

Air Inlet : ½”

Net Weight : 33.1 lbs (15.05 kgs)

MODEL: TP 6

1-1/2” HEAVY DUTY IMPACT WRENCH

TP 52TP 52 L TP 51

1” HEAVY DUTY IMPACT WRENCH

3/4” HEAVY DUTY IMPACT WRENCH

TP 42 TP 41 TP 40

Model Torque Free Speed Over all Air inlet Air Pressure Weight2No Max (Nm) (Rpm) Length (mm) kg/cm kg

TP 52L 3661 3000 628 ½” 6.3 16.5

TP52 2445 3500 300 ½” 6.3 9

TP51 1627 4000 254 ½” 6.3 6.3

Model Torque Free Speed Over all Air inlet Weight Hose Size Air Pressure2

No Max (Nm) (Rpm) Length (mm) kg kg/cm

TP42 1493 4000 257 3/8” 5.1 3/8” 6.3

TP41 1086 4800 253 ¼” 5.1 5/8” 6.3

TP40 1900 5500 229 3/8” 3.4 3/8” 6.3

TP 6

9

½” HEAVY DUTY IMPACT WRENCH

3/8” HEAVY DUTY IMPACT WRENCH

1/4” HEX PNEUMATIC SCREW DRIVERS

TP 22 TP 21 TP 20

TS 11 TS 13TS 12

Model Torque Free Speed Over all Air inlet Weight Hose Size Air Pressure2No Max (Nm) (Rpm) Length (mm) kg kg/cm

TP 32 651 7000 185 ¼” 2.55 3/8” 6.3

TP 31 516 7000 190 ¼” 2.7 3/8” 6.3

TP 30 1357 7500 193 ¼” 1.9 3/8” 6.3


TP 22 325 10,000 155 ¼” 1.5 3/8” 6.3

TP 21 244 10,000 162 ¼” 1.35 3/8” 6.3

TP 20 407 12,000 168 ¼” 1.2 3/8” 6.3


TS 11 61 8500 205 ¼” 1 ¼” 6.3

TS 12 28 10000 213 ¼” 0.86 ¼” 6.3

TS 13 61 8500 176 ¼” 1.15 ¼” 6.3

TP 31TP 32 TP 30

10

NON SPARKING SPANNERS

Non-Sparking Double Ended Open Type Spanners

5.5x7, 6x7, 6x8, 7x9, 8x9, 8x10, 9x10, 9x11, 10x11, 10x12,10x14, 11x13, 12x13, 12x14, 13x17, 14x15, 14x17, 16x17,16x18, 17x19, 17x21, 17x22, 18x19, 19x21, 19x22, 19x24,20x22, 21x23, 21x26, 22x24, 22x27, 23x26, 24x26, 24x27, 24x30, 25x28, 26x29, 26x32, 27x29, 27x30, 27x32, 29x32, 30x32, 30x36, 32x34, 32x36, 34x36, 36x38, 36x41, 38x40, 41x46, 46x50, 50x55, 50x60, 55x60, 60x65, 65x70

Non-sparking Double Ended Ring Type Spanners

Non-sparking Combination Spanners

Non-sparking Slugging Wrenches Open Type

Non-sparking Slugging Wrenches Box Type

1 / 4x5 / 16, 5 /16x3 / 8, 3 / 8x7 / 16, 3 / 8x1 / 2, 7 / 16x1 / 2,1 / 2x9 / 16, 9 /16x5 / 8, 5 / 8x11/ 16, 5 / 8x 3 / 4, 11 /16x3 / 4, 3 / 4x13 / 16, 3 / 4x7/ 8, 13 / 16x7 / 8, 7 / 8x15/ 16, 15/ 16x1, 1x1 -1/ 16, 1-1 / 16x1-1/8, 1-1 /8x1-3/16, 1-3 /16x 1-1/ 4, 1-1 /4x1-5/ 16, 1-5 /16x1-3/ 8, 1-3 /8x1- 7/ 16, 1-7 /16x1-5/ 8, 1-1 /2x 1-9/ 16, 1-5 /8x1-13 / 16, 1-13 /16x2, 2x2-3/16, 2x2 3 / 8, 2-3 /16x2-3/ 8, 2-3 /8x2-9/ 16

5.5x7, 6x7, 6x8, 7x9, 8x9, 8x10, 9x10, 9x11, 10x11, 10x12,10x14, 11x13, 12x13, 12x14, 13x17, 14x15, 14x17, 16x17,16x18, 17x19, 17x21, 17x22, 18x19, 19x21, 19x22, 19x24,20x22, 21x23, 21x26, 22x24, 22x27, 23x26, 24x26, 24x27, 24x30, 25x28, 26x29, 26x32, 27x29, 27x30, 27x32, 29x32, 30x32, 30x36, 32x34, 32x36, 34x36, 36x38, 36x41, 38x40, 41x46, 46x50, 50x55, 50x60, 55x60, 60x65, 65x70

1 / 4x5 / 16, 5 /16x3 / 8, 3 / 8x7 / 16, 3 / 8x1 / 2, 7 / 16x1 / 2,1 / 2x9 / 16, 9 /16x5 / 8, 5 / 8x 11/ 16, 5 / 8x3 / 4, 11 /16x3 / 4, 3 / 4x13 / 16, 3 / 4x7/ 8, 13 / 16x7 / 8, 7 / 8x15/ 16, 15/ 16x1, 1x1 -1/ 16, 1-1 / 16x1-1/8, 1-1 /8x1-3/16, 1-3 /16x1-1/ 4, 1-1 /4x-5/ 16, 1-5 /16x1-3/ 8, 1-3 /8x1- 7/ 16, 1-7 /16x1-5/ 8, 1-1 /2x1-9/ 16, 1-5 /8x1-13 / 16, 1-13 /16x2, 2x2-3/16, 2x2 3 / 8, 2-3 /16x2-3/ 8, 2-3 /8x2-9/ 16

6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90

1 / 4, 5 / 16, 3 / 8, 7 / 16, 1 / 2, 9 / 16, 19 / 32, 5 / 8, 11 / 16, 3 / 4, 13 / 16, 7 / 8, 15 /16, 1, 1-1 / 16, 1-1/ 8, 1-3 / 16, 1-1 / 4, 1-5 / 16, 1-3 / 8

17, 19, 20, 22, 24, 27, 30, 31, 32, 36, 38, 41, 46, 50, 52, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100,110, 120, 130, 140, 150

17, 19, 20, 22, 24, 27, 30, 31, 32, 36, 38, 41, 46, 50, 52, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100,110, 120, 130, 140, 150

11 / 16, 11 / 16, 3 / 4, 7 / 8, 1, 1-1 / 16, 1-1 / 8, 1-3 / 16, 1-1 / 4, 1-3 / 8, 1-13 / 32, 1-1 / 2,1-5 / 8, 1-3 / 4, 1-13 / 16, 2, 2-1 / 16, 2-3 / 16, 2-13 / 64, 2-5/ 16, 2-3 / 8, 2-1 / 2, 2-9 / 16,2-5 / 8, 2-3 / 4, 2-15 / 16, 3, 3-1 / 16, 3-1 / 8, 3-3 / 8, 3-9 / 16, 3-3 / 4, 3-15 / 16, 4-1 / 8

Non-sparking Ball Peen Hammers

230, 340, 450, 680, 910, 1130

11 / 16, 11 / 16, 3 / 4, 7 / 8, 1, 1-1 / 16, 1-1 / 8, 1-3 / 16, 1-1 / 4, 1-3 / 8, 1-13 / 32, 1-1 / 2,1-5 / 8, 1-3 / 4, 1-13 / 16, 2, 2-1 / 16, 2-3 / 16, 2-13 / 64, 2-5/ 16, 2-3 / 8, 2-1 / 2, 2-9 / 16,2-5 / 8, 2-3 / 4, 2-15 / 16, 3, 3-1 / 16, 3-1 / 8, 3-3 / 8, 3-9 / 16, 3-3 / 4, 3-15 / 16, 4-1 / 8

A / F Sizes S xS (mm / inch)1 2

A / F Sizes S xS (mm / inch)1 2

A / F Sizes (mm / inch)



Weight (gms)

11

Non-Sparking Sledge Hammers

450, 1000, 1400, 1500, 1800, 2000, 2200, 2500, 2700, 3000, 3600, 4000, 4500, 5000, 5400, 6400, 7200, 8000, 8200, 9100, 9900

Non-Sparking Flat / Half Round Files

6, 8, 10, 12, 14, 16

160, 160, 160, 200, 200, 250, 300, 300, 400, 500 500

Non-Sparking Chisels

Non-Sparking Pliers

L (inch) L (mm) K (mm)

6 152 8

8 203 13

Non-Sparking Adjustable Wrenches & Pipe Wrenches

Non-Sparking Slotted Screwdrivers

2, 2, 3, 3, 3, 4, 4, 4, 5, 6, 6, 6, 8, 10, 10, 12, 12, 14, 16, 18

Non-Sparking Hand / Impact Sockets

1/4”

3/8”

1 /2”

3/4”

1”

4, 4. 5, 5.5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 195 / 32, 3 / 16, 7 / 32, 1 / 4, 9 / 32, 5 / 16, 11/ 32, 3 / 8, 7 / 16, 1 / 2

5 / 16, 3 / 8, 7 / 16, 1 / 2, 9 / 16, 5 / 8, 11 / 16, 3 / 4, 13 / 16, 7 / 8, 15 / 16

6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26,27, 28, 29, 30, 32

17, 19, 21, 22, 23, 24, 26, 27, 28, 29, 30, 31, 32, 34, 36, 38, 41, 46, 50

3 / 16, 13 / 16, 7 / 8, 15 / 16, 1, 1-1 /16, 1-1 / 8, 1-3/16, 1-1 /4, 1-5 /16, 1-3 /8,1-7 /16, 1-1 /2, 1-5 /8, 1-3 / 4, 1-13/16, 1-7 /8, 2

5 / 16, 3 / 8, 7 / 16, 1 / 2, 9 / 16, 5 / 8, 11 / 16, 3 / 4, 13 / 16, 7 / 8, 15 / 16

5 /16, 3 / 8, 7 / 16, 1 / 2, 9 / 16, 5 / 8, 11 / 16, 3 / 4, 13 / 16, 7 / 8, 15 / 16, 1, 1-1 /16, 1-1 / 4, 1-7 / 16

22, 24, 25, 26, 27, 28, 29, 30, 31, 32, 34, 36, 38, 41, 46, 50, 55,60, 65, 70, 75, 80 1-1 /16, 1-1 /16, 1-1 /8, 1-3 /16, 1-1 /4, 1-5 /16, 1-3 /8, 1-7 /16, 1-1 /2, 1-5 /8, 1-7 /8, 2, 2-1 /4, 2-1 /2, 2-3 /4, 3

NON SPARKING TOOLS

Analysis Cu Al Nl Fe Mn Be Nl Co Cu

% Rest 9-12 2-6 1-4 0-1.8 1.5-2 0.1-0.6 0.1-0.6 Rest

Note: We have also developed the ACETILEX Alloy tools (Less than 70% copper), 100% safe to be used in Acetylene environments

Sizes (inches)

Sizes

Weight (gms)

Material Aluminium - Bronze Copper-beryllium

L 1 (inches)

Sq. size Socket A/F sizes (mm/inch)

L (inches)

150, 200, 250, 300, 350, 375, 450, 600

L (mm)

6, 8, 10, 12, 14, 15, 18, 24

12

HYDRAULIC NUT SPLITTERS

Model

TAS 608

Weightlb(kg)

StudDiameterim(mm)

Nut ATFin(mm)

A in(mm)

B in(mm)

C in(mm)

D in(mm)

E in(mm)

F in(mm)

3.3/4”-4.1/4”(95-108)

5”(127)

24”(610)

12.5”(317.5)

1.406”(28.6)

11.72”(297.6)

9.424”(239.37)

215(97.7)

5.3/4”-6.1/2”(146-165)

G in(mm)

STANDARD

-

TAS 105

TAS 200

TAS 204

TAS 210

TAS 308

TAS 314

TAS 404

TAS 500

TAS 506

7/16”-7/8”(11-12)

7/8”-1.1/4”(22-32)

1.1/4”-1.1/2”(32-38)

1.3/8”-1.3/4”(35-45)

1.3/4”-2.1/4”(45-57)

2”-2.1/2”(50-64)

2.1/2”-2.3/4”(64-70)

3”-3.1/4”(76-83)

3.1/4”-3.1/2”(83-89)

5/8”-1.7/16”(16-36)

1.5”(38.1)

1.525”(38.1)

2”(57.1)

2.25”(57.1)

3”(77.8)

3.125”(79.4)

3.75”(95.3)

4.125”(104.8)

4.125”(104.8)

11”(279.4)

11.75”(298.4)

16”(406.4)

16”(406.4)

17.75”(450.8)

18”(457.2)

22.75”(577.9)

23”(584.2)

23.5”(596.9)

3.969”(101.6)

4”(101.6)

6”(152.4)

6”(152.4)

7.125”(184.2)

7.125”(184.2)

9.875”(250.8)

9.875”(250.8)

9.875”(250.8)

0.421”(9.5)

0.625”(12.7)

0.595”(14.3)

0.672”(17.5)

0.875”(19)

0.875”(22.2)

1.125”(28.6)

1.125”(28.6)

1.125”(28.6)

2.592”(85.75)

3.374”(85.7)

4”(101.6)

4.5”(114.3)

5.75”(146)

6.25”(158.75)

7.5”(190.5)

9”(228.6)

9.375”(238.13)

3.609”(104.39)

4.281”(108.7)

4.875”(123.8)

5.625”(142.88)

6.375”(161.92)

6.064”(154)

7.21”(183.13)

7.235”(183.7)

7.539”(191.4)

20(9)

21(9.5)

61(27.7)

62(28.2)

95(43.2)

100(45.4)

205(93.2)

210(95.4)

215(97.7)

1.7/16”-2”(36-51)

1.13/16”-2.3/8”(46-60)

2.1/4”-2.3/4”(57-70)

2.3/4”-3.1/2”(70-89)

3.1/8”-3.7/8”(79-98)

3.3/4”-4.1/4”(95-108)

4.1/2”-5”(114-127)

4.7/8”-5.3/8”(124-136)

5.132”(130.32)

7.438”(188.9)

8”(203.2)

11.49”(291.85)

11.875”(301.63)

13.25”(336.55)

13.75”(349.25)

TAS 1007/16” -5/8”

(11 -16)1/2”-1”(13-24)

0.687”(17.5)

7.45”(189.2)

2.75”(69.85)

2.592”(65.84)

0.25”(6)

3.609”(91.67)

7(3.2)

-

-

-

D

F

B

G

E

TRISTAR Nut Splitter is sold Complete with Hydraulic Cylinder, Housing, Chisel, Set of Allen Keys, Spacer Set and is packed in a Rugged Steel Tool Box.

Flange Spreaders

Hydraulic or Manual “One Size Fits All”Open any size flange with controlled force!

SpecificationImperial Metric

THS10K THS10KTMS10K TMS10K

Weight

Length

Width of Jaws

Width of Body

Jaws Closed

Jaws Open

Jaw Penetration

Rated Force

12 lbs

14”

4.5”

4.5”

0.09”

3”

1.5”

10 lbs

5.4 kg

355 mm

114 mm

114 mm

2.3 mm

76.2 mm

38.1 mm

4.5 kg

6.1 kg

336 mm

114 mm

114 mm

2.33 mm

76.2 mm

38.1 mm

13.5 lbs

13.25”

4.5”

4.5”

0.09”

3”

1.5”

10 lbs 4.5 kg

* Hydraulic hand pump and air / electric pumps available for operating all Hydraulic tools

HYDRAULIC PULLERS

13

PUSH PULLER / THREE-IN-ONE HYDRAULIC TOOLS

2/3 JAW HYDRAULIC PULLERS WITH IN-BUILT PUMP

2/3 JAW HYDRAULIC / PULLER WITH SEPARATE PUMP

PULLER PACKAGE MODELS TCP TYPE

Model Capacity Max. Reach Max.Spread Stroke Weight

No. (mm) (mm) (mm) (kg.)

TR 4 4 Ton 190 325 60 5.6

TR 8 8 Ton 280 450 85 9.0

TR 12 12 Ton 305 485 85 11.7

TR 20 20 Ton 365 570 111 24.0

TR 30 30 Ton 465 680 111 34.0

Model Capacity Max. Reach Max. Spread Stroke Weight

No. (mm) (mm) (mm) (kg.)

TCP 4 4 Ton 185/250 55 255/110 60 4.5/8.5

TCP 6 6 Ton 220/270 95 330/180 70 5.5/11.5

TCP 8 8 Ton 230/270 95 350/220 85 6.5/12.6

TCP 12 12 Ton 270/380 225 375/290 85 8.0/18.0

Model No. Operation Output (Tons) Weight

kg.

Installing 8 19.5

TPD12080 Outer Pulling 12

Inner Pulling 8 -

Installing 8 17.5

TPR12080 Outer Pulling 12 -

Inner Pulling 8 -

TECHNICAL DATA

TECHNICAL DATA

TECHNICAL DATA

SPECIFICATIONS

Model Capacity Max. Reach Max.Spread Stroke WeightNo. (mm) (mm) (mm) (kg.)

TM 4 4 Ton 190 325 60 8.0

TM 6 6 Ton 230 380 70 9.8

TM 8 8 Ton 280 450 85 11.7

TM 12 12 Ton 305 485 85 14.8

TM 20 20 Ton 365 570 111 25.7

TM 30 30 Ton 465 680 111 36.0

Model Cyl. Stroke Collapsed

Cap. (mm) Height

(Ton) (mm)

TC 51 25 110

TC 53 76 165

TC 55 5 127 215

TC 57 177 273

TC 59 232 323

TC 101 26 89

TC 102 54 121

TC 104 105 171

TC 106 10 156 247

TC 108 203 298

TC 1010 257 349

TC 1012 304 400

TC 1014 356 450

TC 251 26 139

TC 252 50 165

TC 254 102 215

TC 256 158 273

TC 258 25 210 323

TC 2510 261 374

TC 2512 311 425

TC 2514 362 476

TC 302 50 234

TC 304 102 285

TC 306 158 336

TC 308 30 210 387

TC 3010 261 438

TC 3012 311 489

TC 3014 362 540

TC 502 50 176

TC 504 101 227

TC 506 50 159 282

TC 5010 261 384

TC 5013 337 460

TC 756 156 285

TC 7513 75 333 492

TC 1006 95 168 357

TC 10010 260 449

General Purpose Cylinders ( TC Series)

Threaded Nut Cylinders (TLL Series)

Model Cyl. Stroke CollapsedCap. (mm) Height(Ton) (mm)

TSM 50 5 6 32TSM 100 10 12 42TSM 200 20 11 51TSM 300 30 13 58TSM 500 50 16 66TSM 750 75 16 79TSM 1000 100 16 85TSM 1500 150 16 100

Flat Cylinders (TSM Series)


TCS 101 10 38 88TCS 201 20 45 98TCS 302 30 62 117TCS 502 50 60 122TCS 1002 100 57 141

Compact Profile Cylinders (TCS Series)

Model Cyl. Cap. Stroke Collapsed(Ton) (mm) Height (mm)

TLL 502 50 335TLL 504 100 385TLL 506 50 150 435TLL 508 200 485

TLL 1002 50 187TLL 1004 100 237TLL 1006 100 150 287TLL 1008 200 337

TLL 1502 50 209TLL 1504 100 259TLL 1506 150 150 309TLL 1508 200 359

TLL 2002 50 243TLL 2004 100 294TLL 2006 200 150 343TLL 2008 200 394

TLL 2502 50 249TLL 2504 100 299TLL 2506 250 150 349TLL 2508 200 399

TLL 3002 50 234TLL 3004 100 285TLL 3006 300 150 336TLL 3008 200 387

TLL 4002 50 335TLL 4004 100 385TLL 4006 400 150 435TLL 4008 200 485

TLL 5002 50 295TLL 5004 100 345TLL 5006 500 150 395TLL 5008 200 445

TLL 6002 50 285TLL 6004 100 492TLL 6006 600 150 357TLL 6008 200 449

TLL 8002 50 355TLL 8004 100 405TLL 8006 800 150 455TLL 8008 200 505

TLL 10002 50 385TLL 10004 100 435TLL 10006 1000 150 485TLL 10008 200 535

TCS Series

TC Series TLL Series

TSM Series

HYDRAULIC CYLINDERS / JACKS - 700 BAR


TCH 120 8 55

TCH 121 12 42 120

TCH 123 76 184

TCH 202 49 162

TCH 206 20 155 306

TCH 302 64 178

TCH 306 30 155 330

TCH 603 76 247

TCH 606 60 153 323

TCH 1003 76 254

TCH 1006 100 153 365

TCH Series

14

Hollow Cylinders (TCH Series)

15

TORQUE SPECIFICATIONS

A / FBolt Size

17615

8414

10150

13092

29725

8.483

Nm NmM

86494

1098339

9650

11964

121602

1.206

1.883

8473

10885

20300

1.451

85.317

696.30

Metric Sizes Imperial Sizes

A / FBolt Size

Nm

P S T

456717

M

Inch

es

mm

Newton - Meter Nm to Foot-Pounds ldf. ft. (1Nm = 0.738 lbf. ft.)Kilogram - Force Meter to Newton - Meter (1 Kgm = 9.80 Nm)

113 / S-2 Vedant Commercial Complex, Vartak Nagar, Thane - 400 606 (India) Tel: 91-22-2585 3107 / 2585 6624 Fax: 91-22-2585 3993

Email: [email protected] Website: www.tristarindia.com

TRISTAR INDUSTRIAL TOOLS PVT. LTD.

USA OFFICE : 6717 Klein Cemetery Road, Building A, Spring, Texas 77379, USATel: + 713-502-4550 Fax: 713-481-6220 Email: [email protected]

bolting & hydraulic tools

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