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Page 1: Bodyshop Workshop Tool Catalogue

®

Workshop Solutions

www.sykes-pickavant.com

BODYSHOP & WORKSHOP TOOLS

New cover 24/9/08 8:38 am Page 1

Page 2: Bodyshop Workshop Tool Catalogue

www.sykes-pickavant.com

Sykes-Pickavant has been at the forefront of providing specialist Workshop Solutionsfor Vehicle Repair and Servicing, in both the Bodyshop, and Workshop, for more than 75 years, and this latest catalogue brings you up to date solutions for the 21st century bodyshop or workshop, and the repair problems faced every day.

Sykes-Pickavant believes strongly in providing on-going support for both our products and our customers, therefore you will find in this catalogue comprehensive spare parts and applications information, and we alwaysencourage and welcome our customers to contact us for further advice whenever necessary.You can contact Sykes-Pickavant for Technical Help concerning any of the products in this catalogue :-

Phone : +44 (0) 1922 702222 e-mail: [email protected] : +44 (0) 1922 702223 web: www.sykes-pickavant.com

Sykes-Pickavant Workshop Solutions aredesigned to solve specific problems

encountered in the modern AutomotiveBodyshop or Workshop - consequently,

before any product is released, extensive quality and applications testing is undertaken, and, where

possible, in-situ images or drawings, are created in order to provide a

better understanding of the application.

“The first Body Repair Tool Kit to achieve Thatcham™ accreditation”

Sykes-Pickavant is constantly striving to improve product qualityStandards. Because the quality of the products we design is soImportant to us, we were delighted to receive the first-ever Thatcham® Accreditation for Body Repair Tools - refer to p.17.

Hiker Waterproof Safety Workboots Oil & Heat Resistant SoleSteel Toe Cap & Mid-SoleWaterproof Leather UppersSizes: UK 7 - 12SPWF5P-SIZE

Trekker Safety Workboots Oil Resistant SolesSteel Toe Cap & Mid-SoleAnti-staticSizes: UK 7 - 12SPWF50-SIZE

Safety Trainers Oil & Heat Resistant SolesSteel Toe Cap & Mid-SoleSizes: UK 7 - 12SPW303-SIZE

Sykes-Pickavant encourages Safety In The Workplace, and has introduced this range of Safety Footwear for the benefit of our Automotive End-User customers:Safe yet Stylish for the modern Technician – three styles to choose from

SP BRAKE & SUS 1-14 b 23/9/08 5:39 pm Page 1

Page 3: Bodyshop Workshop Tool Catalogue

1CONTENTS

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Body Repair Tools

• Panel Beating - Hammers, Dollies, Spoons.....................................................................................2 - 6

• Panel Repair Tools...................................................................................................................................7

• Door & Trim Tools...............................................................................................................................8 - 9

• Cutting Tools...................................................................................................................................10 - 11

• Flanging Tools.........................................................................................................................................12

• Grip Wrenches & Welding Clamps................................................................................................13 - 15

• Body Repair Tool Sets ...................................................................................................................16 - 17

Torque Control

• Torque Wrenches & Torque Multipliers.........................................................................................18 - 21

Workshop Tools

• Stud Extractors & Nut Splitters.....................................................................................................22 - 23

• Thread Files........................................................................................................................................... 23

• Fastener Tools........................................................................................................................................24

• Inspection Tools & Hand Lamps...........................................................................................................25

• Test Tools................................................................................................................................................26

• Miscellaneous Tools...................................................................................................................... 27 - 28

Index.............................................................................................................................................................. 29

SP BRAKE & SUS 1-14 b 23/9/08 5:40 pm Page 2

Page 4: Bodyshop Workshop Tool Catalogue

2 PANEL BEATING HAMMERS

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Panel Beater Straight Pein & Finish Flat Face 05290000

• Medium-weight, flat face finishing panel beater with straight pein.

Ref 05290000Round Face 41mmSquare FaceHead Width 130mmWeight 0.425kg

Panel Beater Light BumpingFlat Face 05680000• Light-weight, flat face panel beater

suitable for applying measured force in areas of light damage or on thinner gauge metal.

Ref 05680000Round Face 32mmSquare Face 25mmHead Width 89mmWeight 0.37kg

Panel Beater Standard BumpingFlat Face 05600000• Medium-weight, flat face panel beater suitable for

straightening thicker gauge metals where significant corrective force is required.

Ref 05600000Round Face 41mmSquare Face 38mmHead Width 97mmWeight 0.425kg

Panel Beater Standard Bumping Crowned Face 05610000• Medium-weight, crowned face panel beater

suitable for straightening thicker gauge metals where significant corrective force is required.

Ref 05610000Round Face 41mmSquare Face 38mmHead Width 97mmWeight 0.425kg

Panel Beater Straight Pein & Finish Crowned Face 05650000

• Medium-weight, crowned face finishing panel beater with straight pein.

Ref 05650000Round Face 41mmSquare FaceHead Width 130mmWeight 0.425kg

Panel Beater Light Bumping Crowned Face 05620000• Light-weight, crowned face panel beater

suitable for applying measured force in areas of light damage or on thinner gauge metal

Ref 05620000Round Face 32mmSquare Face 25mmHead Width 89mmWeight 0.37kg

Panel Beating HammersHigh quality investment casting alloy steel heads with hardened striking surfaces• Fine quality octagonal wooden shafts fitted as standard• Wood and steel wedged handles ensure maximum head

retention with improved safety• The heads have a tapered centre allowing the shaft to

expand into the head & are secured with a double wedge

Shrinking Hammers - Useful in the final stages of panel finishing when slightlystretched areas of metal can be encountered. In using this typeof beater, small amounts of metal are forced into the spacescreated by the cross milling. They can also be used on coldaluminium, but working on sheet steel will be quicker if heatis applied to the area. Whenever possible, such beating shouldbe carried out on the inside of the panel to minimise resurfacing needed prior to painting.

Flat Faced Hammers -Traditional flat faced hammers are designed to construct orreconstruct sheet metal vehicle components, as well as for theremoval of small imperfectionsin sheet metal surfaces. The flat surface minimises distortion and limits the stretching effect of the hammer blow. Flat surfacehammers require a high degree of precision so as not to crease the metal surface.

Crowned Face Hammers -Crowned faced hammers are used for the same general purposes as flat faced hammers but are less likelyto cause a crease if the hammer blow is not precise. The crowned face does however, produce more marked stretching around the impact area.

Spare parts:

05602000 replacement shaft and wedges

SP BRAKE & SUS 1-14 b 23/9/08 5:41 pm Page 3

Page 5: Bodyshop Workshop Tool Catalogue

3PANEL BEATING HAMMERS

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Copper / Rawhide Hammer 05320000

• A useful addition to any bodyshoptoolkit, handy when refitting rubberboot and door opening seals

Ref 05320000Round Faces 28.5mmHammer Size 2Length 306mmWeight 1.06kg

Panel Beater Double Ended Shrinking Hammer 05280000

• Medium-weight, flat face shrinking hammer, specificallydesigned for panel beating on slightly stretched areas of metal

• Specially designed head improves stretched areas by forcingsmall amounts of metal into spaces created by cross milling

• Both round and square faces are cross milled

Ref 05280000Round Face 41mmSquare Face 38mmHead Width 97mmWeight 0.425kg

Panel Beater Shrinking &Flat Face Hammer 05690000

• Medium-weight flat face shrinking hammer, specificallydesigned for panel beating on slightly stretched areas of metal

• Twin head with 1 round flat face and 1 square, cross milled face

Ref 05690000Round Face 41mmSquare Face 38mmHead Width 97mmWeight 0.425kg

Panel Beater Pick and Finishing Flat Face 05300000

• Medium-weight flat face panel beater with round pointpick head designed to remove low spots when finishing

Ref 05300000Round Face 38mmSquare FaceHead Width 135mmWeight 0.43kg

Panel Beater Pick and Finishing Crowned Face 05660000

• Medium-weight crowned face panel beater with round pointpick head designed to remove low spots when finishing

Ref 05660000Round Face 38mmSquare FaceHead Width 135mmWeight 0.43kg

Panel Beater Curved PeinCrowned Face 05370000

• Medium-weight, crowned face finishingpanel beater with curved pein foruse where access is restricted

Thatcham ApprovedMany of Sykes-Pickavant'sBody Repair Tools have beenapproved by the Motor IndustryResearch centre at Thatcham

See pp 17 for details of the Thatcham Approved Body Repair Tool Kit

Sykes-Pickavant has created a range of Body RepairTool Kits covering a variety of tasks and applicationsSee pp 17 for details of the full range of Body Repair Tool kits available

Ref 05370000Round Face 41mmSquare FaceHead Width 142mmWeight 0.425kg

Rubber Faced Mallet 05310000

• Rubber mallets, with interchangeable heads, are ideal for useon aluminium and may also be used in the manufacture of panels in sheet steel

• Flat and cone shape rubber ends, screw-in for fast, easy replacement

• Constructed with quality hard wood shaft and durable aluminium head

Ref 05310000Flat Face 50mmConed Face 50mmLength 306mmWeight 0.575kg

Spare parts:

05311100 replacement rubber cone face05311200 replacement rubber flat face

SP BRAKE & SUS 1-14 b 23/9/08 5:43 pm Page 4

Page 6: Bodyshop Workshop Tool Catalogue

DOLLIES

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4

Dolly - Anvil Dolly 054901V2

• General purpose dolly with two curved faces

Ref 054901V2 Length mm 102 Width mm 72 Depth mm 62 Weight kg 1.40

Dolly - Pinch Wedge Dolly 05460100

• Wedge shaped dolly with rounded endOne flat face and one curved face

Ref 05460100 Length mm 130 Width mm 68 Depth mm 25 Weight kg 1.15

Dolly - Radius Dolly 05440100

• Convex surface on all sides

Ref 05440100Length mm 140 Width mm 55 Depth mm 40 Weight kg 0.75

Dolly - Thin Curved Dolly 054301V2

• Lightweight curved dolly suitable for a wide variety ofpanel beating tasks - reforming beads and mouldings,reshaping panels, raising low spots

Ref 054301V2 Length mm 125 Width mm 55 Depth mm 37 Weight kg 0.90

Dolly - US Style Pronounced Edges05410100 • American style dolly with pronounced edges

Ref 05410100 Length mm 90 Width mm 55 Depth mm 35 Weight kg 1.15

Dolly - US Style Regular Slim Dolly05420100 • American style - one flat face, one convex face, and one edge

Ref 05420100Length mm 90 Width mm 65 Depth mm 32 Weight kg 1.05

Dolly - Large Grooved Dolly 05450100

• Convex face on all sides

Ref 05450100 Length mm 106Width mm 65Depth mm 26Weight kg 0.98

Dolly - Thin Toe Dolly 054801V2

• Lightweight thin toe dolly• Enables access in difficult to reach areas• One flat face and one curved face

Ref 054801V2 Length mm 115 Width mm 56 Depth mm 25 Weight kg 0.86

SP BRAKE & SUS 1-14 b 23/9/08 5:45 pm Page 5

Page 7: Bodyshop Workshop Tool Catalogue

www.sykes-pickavant.com

DOLLIES 5

Dolly - Heavy Toe Dolly 055801V2

• Heavyweight toe dolly• Enables access in difficult

to reach areas One flat face and one curved face

Ref 055801V2 Length mm 125 Width mm 60 Depth mm 30 Weight kg 1.37

Dolly - Curved Head Dolly 05560100

• Double-faced, large head model• Two curved surfaces

Ref 05560100 Length mm 125 Width mm 90 Depth mm 70 Weight kg 1.30

Dolly - Heel Dolly 05540100

• Semi-circular model, ideal for rounded and contoured panels• One flat face and one convex face

Ref 05540100 Length mm 83 Width mm 63 Depth mm 36 Weight kg 1.08

Dolly - Thick Curved Dolly 05530100

Ref 05530100 Length mm 140 Width mm 54 Depth mm 55 Weight kg 1.35

Dolly - Grid Toe Dolly 05500100

• Convex curved grid-pattern face which assists in shrinking stretched areas of metal

Ref 05500100Length mm 120 Width mm 58 Depth mm 28 Weight kg 1.16

Dolly - Utility Dolly055201V2

• Double-ended general purpose dolly, with two curved faces

Ref 055201V2 Length mm 76 Width mm 57 Depth mm 58 Weight kg 1.15

Dolly - Hatchet Dolly 05550100

• Hatchet shape with curved head and straight edge

Ref 05550100 Length mm 135Width mm 62Depth mm 26Weight kg 0.84

Dolly - Round Head Dolly 05570100

• Double-ended dolly for re-shaping rounded and contoured panels

• One domed and one flat round surface

Ref 05570100 Length mm 56 Width mm 56 Depth mm 56 Weight kg 0.73

• Medium weight curved dolly suitable for a wide variety ofpanel beating tasks - reforming beads and mouldings,reshaping panels, raising low spots

SP BRAKE & SUS 1-14 b 23/9/08 5:47 pm Page 6

Page 8: Bodyshop Workshop Tool Catalogue

6 SPOONS AND BUMPING BLADES

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Spoons and Bumping Blades

Spoons are used for bumping and prying, they can also be used instead of a dolly when direct access to the rear of a panel is obstructed. The choice of spoon depends on the original contour of the metal, the amount of access available and the proposed action (ie roughing or levelling).

Bumping Tool Flat 05940000

Bumping Tool Half Round 05950000

Flat steel blade with serrated teeth and pvc handle• Suitable for removing bumps,

dents & flattening wavy surfaces• Ideal for semi-finishing work

on body panels• Milled serrations help prevent

metal stretch• 350 x 35mm

Half round steel blade with serratedteeth and pvc handle• Suitable for removing bumps, dents

and flattening wavy surfaces• Ideal for semi-finishing work on

body panels• Milled serrations help prevent

metal stretch• 350 x 35mm

General Purpose Spoon 05740000• Multi-purpose double ended spoon which is designed for

panel beating where access is restricted and separating the outer panels from the inner frame structure.

Ref 05740000 Length mm 295

Width mm 37

Weight kg 1.10

Long Reach Dolly Spoon 05130000

• General purpose long reach dolly/spoon with wide,tapered head and long handle suitable for reachingwhere access is restricted.

Ref 05130000 Length mm 355

Width mm 64

Weight kg 1.80

Heavy Duty Pry Spoon05120100

Ref 05120100 Length mm 405

Width mm 63

Weight kg 1.48

Pry and Surfacing Spoon 05730100

• Pry/surfacing spoon specially designed for panelbeating work in restricted areas and for separatingouter panels from inner frame structure

Ref 05730100 Length mm 295

Width mm 40

Weight kg 1.10

Angled Surfacing Spoon 05780000

• Multi-purpose surfacing spoon, with specially designed angled head for panel beating work in restricted areas.For example separating outer panels from inner frame structure depending onthe amount of access available.

Ref 05780000 Length mm 185

Width mm 45

Weight kg 1.56

• For prying, levering and panel beating in areas that areinaccessible to dollies.

• Heavy duty pry spoon specially designed for separatingouter panels from the inner frame structure

SP BRAKE & SUS 1-14 b 23/9/08 5:48 pm Page 7

Page 9: Bodyshop Workshop Tool Catalogue

7PANEL REPAIR TOOLS

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Panel Puller - Heavy Duty05270000

Door Lock Hole Reforming Tool05960000

• Adjustable blade holder, suitable for forming and shaping fillers and metal during body repair work.

• Steel tension adjuster and base plate• Supplied with Premium Quality 9tpi. Flat blade

General purpose adjustable body blade holder complete withblade, suitable for forming and shaping of fillers and metals during bodywork repairs.• Compatible with most flat profile 356mm body blades• Robust construction with steel tension adjuster, sole plate,

and tough plastic handles• 2 position handle for vertical or horizontal use• Supplied complete with Premium Quality, Standard Cut,

Flat 9tpi blade, suitable for use on soft metals, lead solder, fillers etc.• Full range of blades available :

Note: Please order all blades as single bladesPlease order large volumes in multiples of 10 for ease of shipment

057111S3 Pack of three ( 1 of each ) Standard Quality Blades 057111P3 Pack of three ( 1 of each ) Premium Quality Blades

Body blades available:

Standard Quality Blades Premium Quality Blades

Reference Description tpi Reference Description tpi

05711100 Standard Cut flat blade 9 057111V2 Standard Cut flat blade 9

05711200 Fine Cut flat blade 13 057112V2 Fine Cut flat blade 12

05711500 Plasticut flat blade 6.5 057115V2 Plasticut flat blade 6.5

• Slide hammer panel puller, with heavy duty steel hammer slide (1.6kg)• Replacement screws available for attaching to panels • Can also be used with SP hub puller plates

Universal two piece tool suitable for reforming flush fitting orround recess door lock holes.

• Repairs holes up to 50mm wide and 35mm recess diameter• Double sided• Manufactured from carbon steel

Total Diameter 60mm Recess Diameter 35mm Weight 0.49kg

Spare parts:

05271100 adaptor for holding screws

05271200 replacement screws

Adjustable Body Blade Holder c/w Premium Quality File Blade057100V2

SP BRAKE & SUS 1-14 b 23/9/08 5:50 pm Page 8

Page 10: Bodyshop Workshop Tool Catalogue

www.sykes-pickavant.com

8 DOOR & TRIM TOOLS

Hinge Pin Remover - 10mm Solid Pins04520000

Door hinge pin remover specially designed for use on solid pinsas found on Ford Fiesta 1990 onwards• Manufactured from high strength carbon steel.• Designed for access where space is limited• 19mm square bar, with 10mm jaw opening

Hinge Pin Remover - 7.5mm Solid Pins04530000

Double ended door hinge pin remover specially designed for use onsolid pins found on Ford Fiesta, Escort and Orion• Manufactured from high strength carbon steel.• Designed for access where space is limited• 16mm square bar, double ended, with 7.5mm jaws

• 12mm square bar, with 5.5mm jaw opening• Supplied with a set of three roll pin removers

• Roll pin removers:-• 04540400 for 3.5mm pins - length 106mm• 04540500 for 4.5mm pins - length 106mm• 04540600 for 5.5mm pins - length 106mm• 04540300 set of all three

Hinge Pin Remover - Hollow Pins04540000

Set of six plastic suction cups• Can be used individually, or in pairs• For the clamping of trim components and mouldings whilst adhesive is curing• Ideal for door trim, badges, rear view mirrors, protection mouldings, door trim etc• Excellent suction on painted panels and windows

The suction clamp adheres to the surface whilst each end of the clamp provides downward pressure to keep the two surfaces in contact

Suction Clamp Set ( 6 )06820000

Ref 04520000 Length mm 280 Width mm 19 Jaw mm 10Weight kg 0.80

Ref 04530000 Length mm 270 Width mm 16 Jaw mm 7.5Weight kg 0.56

Ref 04540000 Length mm 270 Width mm 16 Jaw mm 7.5

Optional Pin Removers04500800 for 5.0mm extra long pins04501000 for 4.0mm pins

SP BRAKE & SUS 1-14 b 23/9/08 5:52 pm Page 9

Page 11: Bodyshop Workshop Tool Catalogue

www.sykes-pickavant.com

DOOR & TRIM TOOLS 9

Trim Tool Set04550000 Set of five plastic trim tools ideal for roof linings, door trim, panel trim, andmoulding strips

Designed to enable the safe removal of vehicle trim panels without damage• Manufactured from strong flexible plastic• Set of five angled, lever, and panel pullers

Universal Body Trim Tool04580000

Highly versatile universal body trim tool suitable for removing body trims and clips including weather strips, door trims, headlamp fittings, windscreen clips, plastic mouldings and badges.

• Multi-application tool, for use on all types of trim and trim clips• Suitable for weather strips, door trim, plastic mouldings,

badges, clips etc. • Manufactured from high quality spring steel

For quick removal of clips, fasteners, door trim panels, fascia supports, trim panels

• Large nose allows trim panels to be unhooked with no risk of breaking or tearing

• Squeeze prevention pin• Length 240mm

Trim Clip Remover and Plier04600000

Compact, hand held pliers specially designed for removing spring clips frominterior door handles.

• Manufactured from durable mild steel, with tough spring steel jaw• For removing spring clips from interior door handles

Door Handle Spring Clip Tool05890000

Ideal tool for removing stubborn windscreen wiper arms

• Unique 4- way design allows for 4 different jaw widths to be selected• Reversible and interchangeable legs• Removable centrepiece for wider applications coverage• Capacity from 19 - 36mm

Windscreen Wiper Arm Remover08245000

SP BRAKE & SUS 1-14 b 23/9/08 5:53 pm Page 10

Page 12: Bodyshop Workshop Tool Catalogue

www.sykes-pickavant.com

10 CUTTING TOOLS

Zipcut Spot Weld Remover 04001100

Spot Weld Cutter Kit 04030000

For drilling out spot welds on automotive bodywork, or sheet metal fabrications

Contains both 5/16" and 3/8" hex shank cutting tools,Each supplied with two spare 'crowns' ( cutting blades ) and spare location pinsEach crown is reversible, thereby providing 4 x cutting blades and doubling the usable life of the tool

• Spring loaded centring mandrel• Six-point crowns for longer lasting cutting

• Auto-centring tool for removal of spot welds• Adjustable centring device enables depth of cut to be controlled• 5/16" hex shank for use with drill chucks of 3/8" capacity• Reversible screw-on cutter blade for longer life

• Replaceable cutters and pins available:-• Spare cutters - 04001400 • Spare pins (3) - 04001500

Spot Weld Drills - High Speed Cobalt Steel

Sheet Metal Compound Tin Snips 06080000

• High speed cobalt steel drills, for removal of spot welds without distortion• Range of sizes available

04020100 8mm Stubby

04021100 8mm Jobber

04021300 6.5mm Stubby

04022000 6.5mm Jobber

Metal shears with compound angled jaws and sprung handles, specially designed forcutting light to medium grade sheet metal.

• High quality with pressed metal handles and drop forged, precision ground jaws• Handles spring assisted for ease of operation and pvc coated for comfort

Reference Jaw Type Length Cut Length Weight

06080000 Compound 240mm 40mm 0.60kg

Reference Type Length Diameter04020100 Stubby 80mm 8mm04021100 Jobber 115mm 8mm04021300 Stubby 70mm 6.5mm04022000 Jobber 100mm 6.5mm

Stubby Spot Weld Drill

Jobber Spot Weld Drill

SP BRAKE & SUS 1-14 b 23/9/08 5:54 pm Page 11

Page 13: Bodyshop Workshop Tool Catalogue

11CUTTING TOOLS

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• Cut holes in ferrous and non-ferrous metals, fibreglass and plastics up to 3mm thick• Conical shaped, stepped cutter suitable for body repair work, fitting wings, mirrors,

aerials, and electrical work• Self centring, 3/8" diameter, tri-lobular shank prevents slipping • Manufactured from high speed steel

• Self-centring conical hole cutter, for metal, fibreglass and plastics up to 3mm thick• 3/8" diameter shank• 5mm - 22mm capacity in 1.6mm steps

Multi-Cut Hole Cutter 5 - 22mm 04080000

• Self-centring conical hole cutter, for metal, fibreglass and plastics up to 3mm thick• 3/8" diameter shank• 11mm - 29mm capacity in 1.6mm steps

Variable hole cutters• Ideal for door/wing mirrors, aerials, electrical work etc• Use with 3/8˝ chuck

04100000 - 6 to 20mm04110000 - 16 to 30mm04120000 - 25 to 40mm

Specialist tool designed to punch 6mm holes in body panels and metal flanges,enabling accurate alignment, in order to produce stronger welded joints.Suitable for use with oxyacetylene, mig-welding, or brazing equipment.

• Robust construction featuring chrome finished handles with pvc grips• Shaped head fits over awkward wing panels, rain gutters, and wheel arches• Long, 250mm handles ensure minimum effort for rapid hole punching• Spare punch and spring repair kit available

Multi-Cut Hole Cutter 11 - 29mm 04090000

Conical Hole Cutters - Unicut Variable Cutters

Panel Hole Punch - 6mm Punch04300000

Conical Hole Cutters - Multicut Stepped Cutters

Reference Length Capacity Shank Diam Weight

04080000 70mm 5 - 22mm 3/8 0.075kg

04090000 75mm 11 - 29mm 3/8 0.125kg

Reference Length Capacity Shank Diam Weight

04100000 70mm 6 - 20mm 3/8 0.06kg

04110000 75mm 16 - 30mm 3/8 0.125kg

04120000 80mm 25 - 40mm 3/8 0.27kg

Reference Length Handle Punch Size Capacity Weight

04300000 335mm 250mm 6mm 1.22mm 1.20kg

Spare parts: 04280500 Replacement punch and spring

SP BRAKE & SUS 1-14 b 23/9/08 5:55 pm Page 12

Page 14: Bodyshop Workshop Tool Catalogue

www.sykes-pickavant.com

12 FLANGING TOOLS

• For producing a continuous stepped flange ( lap joint )(17mm wide - model 04230000 )(12mm wide - model 04240000 )

• Light-weight portable edge setter, used to produce a continuous stepped flangealong the edge of sheet metal

• Creates a 'joggled' lap joint suitable for adhesive repair work on replacement body panels• For recessing inspection panels, fitting sun roofs and general stiffening work on sheet metals• Will tackle straight, curved or corrugated edges on sheet metal 0.5 to 1.2mm thick (24 to 18swg)• Simple and easy to use, with either spanner, or socket and ratchet• Handles made from drop forged high quality alloy steel for strength and durability• Small diameter twin drive rollers can be adjusted to the correct gauge of metal to prevent thinning or distortion

‘Rolastep’ Flanging Tool - 17mm 04230000

‘Rolastep’ Flanging Tool - 12mm 04240000

Portable hand held crimping tool suitable for bending and crimping flanges when replacing door skins and body panels.

• Tough, replaceable nylon pads prevent damage to door skin when crimping flanges

• 2 nylon pads supplied, 32mm wide for limited access, 50mm wide for faster crimping on straight edges

• High quality chrome plated tool with pvc coated handles for comfortCrimping the panel flange

Door Skin Crimping Tool04310000

Reference Dimensions Step width Step depth Min Radius Min Radius Capacity WeightFlat sheet Corrugated

04230000 290 x 60 x 70 mm 17mm 1 mm 33 mm 12 mm 0.5 - 1.2mm ( 24 - 18swg ) 1.15kg04240000 290 x 60 x 70 mm 12mm 1 mm 33 mm 12 mm 0.5 - 1.2mm ( 24 - 18swg ) 1.00kg

‘Rolastep’ spare parts:

04240100 Replacement drive, gear, screw and bush

04240200 Replacement 12mm rollers kit

04240300 Replacement 17mm rollers kit

Spare parts:

04310100 32mm nylon pad

04310200 50mm nylon pad

Reference Length Handles Jaw width Nylon Blocks Weight04310000 310mm 200mm 16mm 32 x 22 small 0.81kg

50 x 22 large

Note: Replacement rollers can be also used to convert one model to the other

SP BRAKE & SUS 1-14 b 23/9/08 5:57 pm Page 13

Page 15: Bodyshop Workshop Tool Catalogue

13LOCKING PLIERS & CLAMPS

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Grip Wrench 5” - Curved Jaw 06600100

Grip Wrench 10” - Curved Jaw 06600300

• General purpose curved jaw Grip Wrenches for a wide variety of applications• Narrow profile, large opening, curved shaped jaws• Provides firm grip on all round shapes

Reference Length - ins / mm Capacity Weight

06600100 5” / 135mm 0 - 30mm 180g06600300 10” / 235mm 0 - 63mm 600g

Omnium Jaw Grip Wrench - 7” 06600800

Omnium Jaw Grip Wrench - 10” 06600900

• Unique multipurpose jaw configuration, combining Straight, Curved and Convex jaw profiles• Modern design of jaw profile is ideal for all trades ; eg welding, automotive, plumbing, DIY etc• Securely grips a wide variety of shapes, including round, flat, large size objects

Reference Length - ins / mm Capacity Weight06600800 7” / 200mm 0 - 40mm 410g

06600900 10” / 235mm 0 - 60mm 630g

Hose Clamp Grip Wrench 10”06601200

Reference Length - ins / mm Capacity Weight

06601200 10” / 235mm 30mm max 380g

Contents:1 x 06600100 Curved Jaw Grip Wrench 5”1 x 06600300 Curved Jaw Grip Wrench 10”1 x 06600800 Omnium Jaw Grip Wrench 7”1 x 06600900 Omnium Jaw Grip Wrench 10”1 x 06601200 Clamp Jaw Grip Wrench 10”

Set of 5 Grip Wrenches 06600000

Ergo Grip - Grip Wrench Locking Plier 06602700

Hose pinch-off clamp Grip WrenchInstant clamping of hoses without risk of damageIdeal for brake, fuel, cooling system hoses, and small pipes up to 30mm diam.

Unique 'pistol-grip' locking plier, specially designed to reduce stress on wrist and forearms. One hand control for release, adjustment, and application

• 2 in 1 Pliers and Locking Pliers• 50% more force in twisting applications

- more comfort, less fatigue• Jaw Opening : 0 - 40mm

SP BRAKE & SUS 1-14 b 23/9/08 5:58 pm Page 14

Page 16: Bodyshop Workshop Tool Catalogue

www.sykes-pickavant.com

14 WELDING CLAMPS

Sheet Metal / Welding Clamps

Sheet Metal Locking Clamp 06500800

Wide jaw locking clamp for holding sheet steel and body panels

• Powerful grip makes light work of squaring templates and forming corners etc• Jaw width - 75mm

Robust pressed steel construction grip-wrench style clamps with chrome finishAll models feature an adjusting screw and quick release lever

Large capacity deep throat clamp, with small gripping area, for awkward shapes and access

• Suitable for holding together sheet metal, body panels and other materials.• Powerful grip and deep throat ideal for handling awkward shapes encountered

when welding, glueing, marking off and template making• Small gripping area allows close up working and deep throat enables access

around bulky and awkward shapes eg. door sills

• Suitable for holding together sheet metal, body panels and other materials where access is restricted.

• Powerful grip and deep throat ideal for handling awkward shapes encounteredwhen welding, glueing, marking off and template making

• Small gripping area allows close up working and deep throat enables accessaround bulky and awkward shapes eg. door sills

Split jaw locking clamp providing maximum access to working area

• Deep throated locking clamp suitable for holding together sheet metal, body panels and sills whilst welding.

• Powerful grip, deep throat and split jaws give maximum visibility and access to working area

Welding 'C' Clamp - 11" ( 275mm ) 06501100

Welding 'C' Clamp - 18" ( 487mm ) 06501400

Welding Clamp 06501200

Reference Length Jaw Width Max Opening Weight06500800 200mm 75mm 30mm 0.575kg

Reference Length Jaw Opening Jaw Width Throat Depth WeightClosed

06501100 280mm 0 - 90mm 55mm 80 - 150mm 0.90kg

Reference Length Jaw Opening Jaw Width Throat Depth WeightClosed

06501400 495mm 300mm 250mm 165 - 405mm 1.90kg

Reference Length Jaw Opening Jaw Width Throat Depth WeightClosed

06501200 265mm 63mm 75mm 30mm 0.75kg

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15WELDING CLAMPS

• Thin jaw flat axial grip welding clamp, suitable for holding body panels, sills.

Axial Grip Welding Clamp 'L' Shaped Jaw 06502000

Reference Length Jaw Opening Jaw Width Throat Depth Weight06502000 215mm 0 - 18mm 18mm 15mm 0.14kg

• Thin jaw, restricted access axial grip welding clamp, suitable for holdingwheel arches, apex panels and lipped edges.

Axial Grip Welding Clamp - Restricted Access - 'J' Shaped Jaw06502500

Reference Length Jaw Opening Jaw Width Throat Depth Weight06502500 220mm 0 - 18mm 18mm 15mm 0.40kg

• Wide jaw flat axial grip welding clamp, with specially designed 'W'shaped head suitable for holding long body panels and sills.

• Compact lightweight aluminium clamps that are lightweight and strong. • Ideal for hard to get at places. • Quick and easy to use - ideal for wheel arch repairs, door alignment and headlamp panels.

Special welding clamp for use while MIG welding

• Eliminates 'burn-thru' on thin panel work• Copper alloy pad - low affinity to molten weld,

and has good heat dissipation properties• Prevents adhesion to the weld

Axial Grip Welding Clamp - Wide Jaw - 'W' Shaped Jaw06503000

Plug Weld Pliers 06505000

Micro Welding Clamps - pack of two (2)06503500

Reference Length Jaw Opening Jaw Width Throat Depth Weight06503000 195mm 18mm 56mm 36mm 0.50kg

Reference Length Length Max Jaw TMaxClosed Open Opening Clamping

06503500 92mm 100mm 20mm 11mm

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Page 18: Bodyshop Workshop Tool Catalogue

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16 BODY REPAIR TOOL SETS

• Versatile kit containing 2 panel beating hammers, spoon, and 3 dollies,suitable for performing a wide range of body repair tasks.

• Ideal as a general purpose starter kit.

• Contents:05600000 Panel Beater Standard Bumping Flat Face05650000 Panel Beater Straight Pein and Finish Crowned Face05520100 Utility Dolly05530100 Thick Curved Dolly05580100 Heavy Toe Dolly05730000 Pry/Surfacing Spoon

• Supplied in a flat-pack carton

Body Repair Set - Starter Kit 05810300

• Lightweight kit containing 2 panel beating hammers, 3 dollies and 1 bumping tool

• Suitable for working on light gauge steel and aluminium

• Contents:05620000 Panel Beater Light Bumping Crowned Face05310000 Rubber Faced Mallet05490100 Anvil Dolly05430100 Thin Curved Dolly05480100 Thin Toe Dolly05940000 Bumping Blade Flat

• Supplied in steel case

Body Repair Set - Lightweight Kit 05820100

• General purpose panel beating kit containing 3 panel beatinghammers, 4 dollies, 2 spoons and body blade holder with 1 blade.

• Contents:05280000 Panel Beater Shrinking Flat Face05600000 Panel Beater Standard Bumping Flat Face05650000 Panel Beater Straight Pein and Finish Crowned Face05520100 Utility Dolly05530100 Thick Curved Dolly05580100 Heavy Toe Dolly05500100 Grid Toe Dolly05730000 Pry/Surfacing Spoon05740000 General Purpose Spoon05710000 Adjustable Body Blade Holder and 1 Blade

• Supplied in steel case

Body Repair Set - Standard Kit 05800100

• Comprehensive panel beating kit containing 5 panel beating hammers, 4 dollies, 3 spoons, and body blade holder with 3 different blades.• Suitable for performing most panel beating and body repair tasks.

• Contents:05280000 Panel Beater Shrinking Flat Face05620000 Panel Beater Light Bumping Crowned Face05650000 Panel Beater Straight Pein and Finish Crowned Face05660000 Panel Beater Pick and Finishing Crowned Face05310000 Rubber Faced Mallet05520100 Utility Dolly05530100 Thick Curved Dolly05580100 Heavy Toe Dolly05500100 Grid Toe Dolly05730000 Pry/Surfacing Spoon05740000 General Purpose Spoon05780000 Surface Spoon05710000 Adjustable Body Blade Holder c/w 3 different Blades

• Supplied in steel case

Body Repair Set - General Kit 05830100

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17BODY REPAIR TOOL SETS

Body Repair Set - Master Kit 05840100

• Master panel beating kit containing 8 panel beating hammers, 5 dollies, 4 spoons, 2 shaping tools and a body blade holder with 3 different blades.

• Suitable for performing a wide range of panel beating tasks.

• Contents:05280000 Panel Beater Shrinking Flat Face05290000 Panel Beater Straight Pein and Finish Flat Face05300000 Panel Beater Pick and Finishing Flat Face05370000 Panel Beater Pein and Finish Crowned Face05600000 Panel Beater Standard Bumping Flat Face05610000 Panel Beater Standard Bumping Crowned Face05620000 Panel Beater Light Bumping Crowned Face05310000 Rubber Faced Mallet05500100 Grid Toe Dolly05520100 Utility Dolly05530100 Thick Curved Dolly05570100 Round Head Dolly05580100 Heavy Toe Dolly 05120000 Heavy Duty Pry Spoon05730000 Pry/Surfacing Spoon05740000 General Purpose Spoon05780000 Surface Spoon05940000 Bumping Tool Flat05960000 Door Lock Hole Reforming Tool05710000 Adjustable Body Blade Holder c/w 3 different Blades

• Supplied in steel case

“Thatcham™ Accredited” Body Repair Tool Kit 058500TH

“The first Body Repair Tool Kit to achieve Thatcham™ accreditation”

• General purpose 13 piece set of Body Repair Tools approved by Thatcham™ for Insurance Approved Body Repair work.

• Contents:

05290000 Panel Beater Straight Pein and Finish Flat Face05300000 Panel Beater Pick and Finishing Flat Face05370000 Panel Beater Pein and Finish Crowned Face05690000 Panel Beater Flat Face and Shrinking Face05430100 Thin Curved Dolly05480100 Thin Toe Dolly05520100 Utility Dolly05730100 Pry / Surfacing Spoon05940000 Bumping Tool Flat057100V2 Adjustable Body Blade Holder c/w 3 different blades

• Supplied in steel tool box

SP BRAKE & SUS 15-28 b 23/9/08 4:54 pm Page 3

Page 20: Bodyshop Workshop Tool Catalogue

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18 TORQUE

The 'Motorq' Professional Torque Wrench Range

Features on all Torque Wrenches in the 'Motorq' range include:-

• Secure locking mechanism to avoid forced adjustment against the lock• Extended handle for comfort, and reduced calibration drift• 72 tooth Ratchet (ratchet repair kits available)• Dual scale - Nm / lbf.ft• Chemical resistant lens for clear reading of scale• Accurate to + / - 3%, manufactured to ISO6789 standard• Supplied with calibration certificate, traceable to National Standards• Full after sales service and calibration available

'Motorq' Torque Wrenches spare parts :

Ratchet Repair Kits :80011500 Ratchet Repair Kit ( 3/8 sq dr ) for Motorq60 / Motorq 10080030500 Ratchet Repait Kit ( 1/2 sq dr ) for Motorq 100 / Motorq 20080033500 Ratchet Repair Kit ( 1/2 sd dr push-thru ) for Motorq 300 / Motorq 330 - single pawl80033600 Ratchet Repair Kit ( 1/2 sd dr push-thru ) for Motorq 300 / Motorq 330 - twin pawl80033800 Ratchet Repair Kit ( 1/2 sd dr push-thru ) for Motorq 300 / Motorq 330 - quad pawl

Part No. Model Sq Dr Torque Torgue Length WeightNM Lbs. Ft mm kg

80002000 Motorq 20 3/8 push-thru 4 - 20 3 - 15 210 0.40

80006000 Motorq 60 3/8 reversible 8 - 60 6 - 45 305 0.60

80010000 Motorq100 3/8 reversible 20 - 100 15 - 74 356 0.75

80010100 Motorq100 1/2 reversible 20 - 100 15 - 74 356 0.75

80020000 Motorq200 1/2 reversible 40 - 200 30 - 148 455 1.00

80030000 Motorq300 1/2 push-thru 60 - 300 44 - 221 570 1.40

80033000 Motorq330 1/2 push-thru 60 - 330 44 - 243 690 1.40

80039900 Motorq399 3/4 push-thru 80 - 400 59 - 295 690 2.10

72 tooth Ratchet

Dual Scale MicrometerAdjustment

SP BRAKE & SUS 15-28 b 23/9/08 4:55 pm Page 4

Page 21: Bodyshop Workshop Tool Catalogue

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19TORQUE

'Motorq' Heavy Duty Torque Wrench Range

‘Motorq' Heavy Duty Torque Multipliers

Features include:-

• Break-back type of torque wrench for heavy-duty applications• 36 tooth ratchet head with push-thru square drive• Graduated scale on handle for easy adjustment• Supplied with Calibration Certificate, traceable to National Standards• Full after-sales service and calibration available

Motorq Heavy Duty Torque Wrench Specifications:-

Heavy Duty Torque Wrench Spare Parts :

80040900 3/4 square drive80041000 3/4 to 1” square drive adaptor

Features include:-

• Single stage epicyclic gears, producing a 5 : 1 multiplication ratio• Use with conventional torque wrenches for heavy duty applications

• Supplied with reaction bars, in plastic storage case• After sales service available

Heavy Duty Torque Multiplier Spare Parts

80060200 3/4 square drive (post 1994)80060300 3/4 square drive (pre 1994)

Heavy Duty Ratchet

Reference Sq. dr. Range Nm Range lbf.ft Length Weight

80040000 3/4”sq dr push-thru 150 - 700 110 - 516 1090mm 6.00kg

80040200** 3/4“sq dr push-thru 150 - 700 110 - 516 1090mm 6.00kg

80050000 3/4“sq dr push-thru 300 - 1000 221 - 738 1470mm 7.00kg

80050200** 3/4 “sq dr push-thru 300 - 1000 221 - 738 1470mm 7.00kg

80055000 1” sq dr push-thru 700 - 1500 500 - 1000 1470mm 10.40kg

All models supplied with Calibration Certificate traceable to National Standards

** Models 80040200 / 80050200 supplied with NAMAS / UKAS Laboratory Calibration Certificate

'Motorq' Torque Multipliers Specifications:-Reference Ratio Input Drive Max. Input Output Drive Max. Output Weight 80060000 5 : 1 1/2" sq.dr. / 32mm hex 340 Nm 3/4" 1700 Nm 4.3kg 80065500 5 : 1 3/4" sq.dr. / 36mm hex. 540 Nm 1" 2700 Nm 4.5kg

SP BRAKE & SUS 15-28 b 23/9/08 4:56 pm Page 5

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TORQUE

‘Tuftorq’ Professional Torque Wrench• A classic design of Mechanical Torque Wrench• Ideal for Industrial and Engineering applications• Slim design for ease of access• Robust construction for durability in the most

extreme working environments

• Wide-angled ‘break’ point reduces risk of over application of torque• ‘Break’ type torque wrench is not length dependant

can be held anywhere on the handle or barrel.• Guaranteed accuracy ± 4% in accordance with EN ISO 6789:2003. • Dual scale: Nm and Lbf.ft. • Precision torque setting, using a simple fold-away torque adjustment handle• Triple signal when the set torque is reached:

Sound – hear the ‘click’ Sight – watch the mechanism move, and watch it ‘break’Touch – feel the ‘break’ as the effort required is reduced

• Push-through square drive enables left hand and right hand tightening. • Supplied in moulded plastic storage case• Supplied with fully traceable Calibration Certificate to international standards• Repair and Calibration service available

Torque Measurement Conversion Chart

International System English System Metric System

Units m Nm c Nm Nm Lbf.in Lbf.ft gf cm Kgf cm Kgf m

1 m Nm 1 0.1 0.001 0.009 0.0007 10.2 0.01 0.0001

1 c Nm 10 1 0.01 0.088 0.007 102 0.102 0.001

1 Nm 1000 100 1 8.851 0.738 10197 10.2 0.102

1 Lbf in 113 11.3 0.113 1 0.083 1152.1 1.152 0.0115

1 Lbf ft 1356 135.6 1.356 12 1 13826 13.83 0.138

1 gf cm 0.098 0.01 0.0001 0.0009 0.00007 1 0.001 0.00001

1 Kgf cm 98.07 9.807 0.098 0.868 0.072 1000 1 0.01

1 Kgf m 9807 980.7 9.807 86.8 7.233 100000 100 1

Reference Model Sq.Dr. Nm Lbf.ft Length Weight

82002000 Tuftorq 20 3/8” 2.5 – 11 Nm 2 – 8 300mm 0.56kg

82007000 Tuftorq 70 1/2” 12 – 68 Nm 10 – 50 480mm 1.00kg

82015000 Tuftorq 150 1/2” 25 – 150 Nm 20 – 110 575mm 1.70kg

82025000 Tuftorq 250 1/2” 50 – 250 Nm 40 – 180 605mm 2.30kg

82035000 Tuftorq 350 1/2” 70 – 350 Nm 50 – 260 815mm 3.00kg

82080000 Tuftorq 800 3/4” 140 - 800 Nm 120 - 580 935mm 6.50kg

Spare Parts

82000100 - Replacement Sq Dr 3/882010100 - Replacement Sq Dr 1/282080100 - Replacement Sq Dr 3/4

SP BRAKE & SUS 15-28 b 23/9/08 4:57 pm Page 6

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TORQUE

‘HandiTorq’ Torque Wrench with Quick Release Ratchet• Professional quality torque wrench c/w reversible QR ratchet• Bi-directional - can be used for left-hand and right-hand applications• Simple adjustment and locking mechanism

Reference Model Sq. Dr. Nm Lbf ft Length Weight

81002000 HandiTorq 20 1/4” 4 – 20 39.8 – 172.6** 325mm 0.64kg

81010000 HandiTorq 100 3/8” 20 – 100 16.6 – 71.9 435mm 1.30kg

81020000 HandiTorq 200 1/2” 40 – 200 33.2 – 143.8 521mm 1.59kg

81033000 HandiTorq 330 1/2” 60 – 340 51.6 – 243.4 613mm 1.81kg

• Manufactured to ISO 6789 quality standard with accuracy to +/- 3%• Supplied with fully traceable Calibration Certificate to international standards• Dual Scale : Nm and Lbf.ft• Quick release ratchet with revering lever• Micrometer scale adjustment with spring loaded locking ring• Supplied in moulded plastic storage case• Repair and Calibration service available

'Motorq' Angular Torque Gauges 80070000 'Motorq 700' Angular Torque Gauge 1/2" sq. dr.

80075000 'Motorq 750' Angular Torque Gauge 3/4" sq. dr.

• For turning torqued fasteners through a further angle, as per vehicle manufacturers' specifications

• Oil resistant, non-reflective surface and adjustable reaction arm• Supplied with both male and female square drives

**Lbf ft ins

SP BRAKE & SUS 15-28 b 23/9/08 4:58 pm Page 7

Page 24: Bodyshop Workshop Tool Catalogue

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STUD EXTRACTORS

Straight Fluted Extractor Set01800000

• For removal of broken studs - 6mm - 12mm diameter• Broken stud is drilled out, and an extractor is used to

remove the remains of the stud

• Set comprising:-5 x drill bits10 x drill guides5 x extractor assemblies

Stud Setter & Extractor01200000

• Acentric wheel provides powerful grip, for stud setting or removing rusted and stubborn studs

• 1/2" sq.dr drive• Capacity 6mm - 19mm

studs

Concentric Roller Stud Extractor Set 66195000

• 4 piece Concentric Roller type Stud Extractor set • Sizes : 1/2 sq dr x M6, M8, M10, M12• Supplied in moulded plastic boxAvailable individually ;-66199300 M666199500 M866199700 M1066199900 M12

Straight Fluted Extractor Set 01820000

• As per 01800000 - 5 x extractors only • For removal of broken studs - 6mm - 12mm diameter• Broken stud is drilled out, and an extractor is used to remove the remains of the stud• Set comprising:-

5 x extractor assemblies

Stud Setter & Extractor01220000

• Compact high-strength design• 19mm hex drive• Capacity 6mm - 12mm

• Spiral LH screw extractors (easy-outs)

• 3 - 19mm capacity• Supplied in plastic

case

66099000 Screw Extractor Set (5 piece)66099000

SP BRAKE & SUS 15-28 b 23/9/08 4:59 pm Page 8

Page 25: Bodyshop Workshop Tool Catalogue

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23NUT SPLITTERS & THREAD FILES

Hydraulic Nut Splitter - 37mm 033600V2

• Removes seized nuts without damaging threads• Allen Key hex drive, • 37mm capacity• Supplied in steel storage case• Replacement cutter available

(033612V2)

Hydraulic Nut Splitter - 22mm031600V2

Mechanical Nut Splitter - 20mm66035000

Hydraulic Nut Splitter Set 22mm & 37mm033604V2

• Contents :-031600V2 22mm Hydraulic Nut Splitter033600V2 37mm Hydraulic Nut Splitter

• Supplied in metal storage case

Thread Restorers01560000 / 01560100 / 01560200 / 01560300

• For repairing damaged threads where a conventional die cannot be used• Each restorer provides eight pitch sizes of thread form

Thread Restorers Specifications:-Reference Thread Form Pitch Sizes

01560000 BSW / BSF 11, 12, 14, 16, 18, 20, 22, 26 01560100 SAE / UNF 12, 13, 14, 16, 18, 20, 24, 28 01560200 Metric 0.75, 1.00, 1.25, 1.50, 1.75, 2.00, 2.50, 3.00 01560300 BSP 11, 12, 14, 16, 19, 20, 22, 28

• Removes seized nuts without damaging threads• Allen Key hex drive, • 22mm nut capacity• Replacement cutter available (031612V2)

• Removes seized nuts without damaging threads• Hex drive• 20mm nut capacity• Replacement cutter available (66035300)

Spare Parts

031612V2 - Replacement Cutter Blade

Spare Parts

66035300 - Replacement Cutter Blade

Spare Parts

033612V2 Replacement Cutter Blade

SP BRAKE & SUS 15-28 b 23/9/08 5:01 pm Page 9

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FASTENER TOOLS

Impact Driver & Bits Set04010100

• For use with a medium weight hammer, to loosen stubborn screws and nuts• Ideal for removal of door hinge brackets• Supplied in storage case, with seven inter-changeable bits• Storage space available for additional bits

Replacement Bits available :-

67065000 Slotted Blade 5/16 x 36mm67065200 Slotted Blade 3/8 x 36mm67065400 Slotted Balde 1/2 x 36mm67066000 XPT No 1 x 36mm67066200 XPT No 2 x 36mm67066400 XPT No 3 x 36mm67066600 XPT No 4 x 36mm

Security Star 5 Point Bit Set - 9 piece 66057000

• 9 piece set of 1/4 sq dr 5 point Security Star Bits on socket rail• For 5 point tamperproof bolts• Ideal for modern fasteners as used on electrical components eg ECU's,

Airbags,Injector System Components, Air Flow Meters, Diesel Pumps etc.• Sizes : TS10H, TS15H, TS20H, TS25H, TS27H, TS30H, TS40H, TS45H, TS50H

E Torx® Socket Set on Rail - 8 piece 66057600

• 8 piece set of 3/8 sq dr E Torx® sockets on Rail• Sizes : E6, E8, E10, E11, E12, E14, E16, E18

Hex Bit Socket Set on Rail - 8 piece 66057700

• 8 piece set of 3/8 sq dr Hex Bit Sockets ( MM ) on socket rail• Sizes : M3, M4, M5, M6, M7, M8, M9, M10

Tamperproof Torx® Bit Socket Set on Rail - 11 piece 66057800 • 11 piece 3/8 sq dr Tamperproof Security Torx® Bit Sockets on a rail• Sizes : T10, T15, T20, T25, T27, T30, T40, T45, T50, T55, T60

Universal Circlip Tool 02830000

• T - Bar handle with screw action for precise control• Use for internal & external applications• Supplied with 4 pairs of inter-changeable tips • 2.29mm / 3.00mm / 3.91mm / 4.32mm diameter

• Replacement Tip Set available :

02831600 - set of 4 pairs of replacement tips

Torx is a registered trademark of Camcar / Textron®

SP BRAKE & SUS 15-28 b 23/9/08 5:02 pm Page 10

Page 27: Bodyshop Workshop Tool Catalogue

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25INSPECTION TOOLS

Inspection Hand Lamp 12v / 24v. 03010000

• Robust hand lamp with strong polycarbonate lens• Supplied with universal joint and clamp• 7 metres insulated cable with clips• Powered by vehicle battery (12v. or 24v)• Replacement bulbs available - (03010570 12v - box of 10)

- (03010670 24v - box of 10)

LED Mini Torch 03030000

• Single, high output, white LED • Operates on 3 x LR1 batteries (included)

Flexible LED Torch 03040000

• Durable, aluminium body• 610mm detachable, memory flex cable• 4 bright white LED's• Weatherproof• Operates on 3 x AA batteries (included)

Pick-Up Tool (Claw Type) 67000300

• Handle operated pick-up claw• 500mm flexible shaft

Pick-Up Tool (Magnetic) 67000600

• Magnetic telescopic extension • 135 - 480mm extended length

Spare Parts

03010570 ReplacementBulbs 12v - box of 1003010670 ReplacementBulbs 24v - box of 10

Inspection Hand Lamp 240v03020000

• Design as per model 03010000• Supplied with 240v - 12v transformer to BSEN60950 standard• Thermal cut-out and voltage overload protection• Supplied with universal joint and clamp• 7 metres insulated cable with clips• Replacement bulbs available - (03010570 12v - box of 10)

- (03010670 12v - box of 10)

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TESTERS

Antifreeze & Coolant Hydrometer 03200000

• Professional tester for measuring the volume percentage of ethylene glycol contained in the cooling system

• Indicates the lowest temperature (in °C) to which the cooling system is protected

Battery Acid Hydrometer 03200500

• Professional tester for measuring the state of chargein lead acid batteries

• Measures specific gravity and indicates battery condition with a red / green scale

Antifreeze Tester 67020000

• Simple tester giving an instant read-out of coolant temperature protection range• Indicates the % strength of ethylene based antifreeze present

Refractometer 03201000

This multi-purpose tool, tests Coolant, Battery Acid and Screenwash, using an Optical prism test technique.

• Coolant - tests both propylene and ethylene based anti-freeze coolant solutions, and determines the freezing point .

• Battery Acid - indicates the specific gravity of the battery electrolyte• Screen Wash - shows the freezing point of screenwash fluids• Freezing point shown in degrees C

Professional Circuit Tester 6 - 12 - 24 volts 01490000

• Robust handle with hardened steel probe• 1.5m heavy duty insulated rubber lead• Uses standard automotive bulb to

indicate continuity

Circuit Tester67008000

• 6 - 24v tester c/w 750mm lead

Spare Parts

03201700 Spare Lens Cover forRefractometer ( 03201000 )

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27MISCELLANEOUS TOOLS

• Fingertip control provides infinitely variable airflow

• 100mm high velocity cranked nozzle

• 1/4" BSP thread connection

• Pistol-grip piston type operation for single handed use• Supplied with hydraulic connector and rigid delivery tube

Grease Gun67004000

• Wooden handle with hardened and tempered steel wire • 4 rows of steel brushes

Wire Brush 4 Row66093500

Contents:-• 300mm flexible spout• 150mm cranked rigid spout• For use with 67004000, or any alternative with 1/8" BSP thread

• Force feed oil can with spring trigger return

• 500cc capacity with removable flexible spout

Grease Gun Accessory Set67005000

Oil Can with Flexible Spout66095000

Hook, Pick & Scraper Set - 9 piece66088700

• Hardened chrome vanadium steel• Ergonomic soft grip handles• Includes multi-purpose scraper, ideal for gasket scraping• Contains 8 hooks and picks, ideal for the fitting and removal of:

O ringsSealsBushesSpringsCotter pinsFuses

• Supplied in moulded storage tray

Scraper Set with Stainless Steel Blades69100000

• 3 piece Scraper Set with stainless steel blades• Hardened stainless steel scrapers with soft grip handles• Set of three : 50mm, 32mm, 32mm with 20' angle

Set contents:4 x standard hooks & picks4 x mini hooks & picks1 x straight edge scraper

Air Blow Gun02760000

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MISCELLANEOUS TOOLS

• Supplied with battery connection clips and 4.5 metres of cable

• Designed by the VI for checking bodywork and structural corrosion• Approved by the VI for MOT Ispections

• Manufactured from heavy duty vinyl cloth, with a soft, non-scratch backing• Wing cover has sewn-in magnets around the edge, to secure it in postion.• Designed to protect paintwork from dirt and accidental scratches.

05150000 Protective Wing Cover Standard SizeDimensions : 800 x 600mm

05350000Protective Magnetic Wing Cover Large Protective Wing Cover c/w Tool Storage pocket.Dimensions : 1050 x 600mm c/w tool storage pocket

Soldering Iron - 12 volt70093000

Corrosion Assessment Tool for MOT 05920000

• Holds the accelerator pedal inprecise position for constant engine speed

• Progressive trigger action for increasing engine speed

• Ideal for one-man operations

Accelerator Pedal Depressor03270000

Heavy Duty Wing Covers

• 100% Nylon Seat Cover for protection of seats during service / maintenance work

• Grease and water resistant • Fully washable • Universal size fits most car / van seats

Protective Seat Cover05160000

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29INDEX

06601200 13

06602700 13

06820000 8

08245000 9

66035000 23

66057000 24

66057600 24

66057700 24

66057800 24

66088700 27

66093500 27

66095000 27

66099000 22

66195000 22

67000300 25

67000600 25

67004000 27

67005000 27

67008000 26

67020000 26

67065000 24

67065200 24

67065400 24

67066000 24

67066200 24

67066400 24

67066600 24

69100000 27

70093000 28

80002000 18

80006000 18

80010000 18

80010100 18

80020000 18

80030000 18

80033000 18

80039900 18

80040000 19

80040200 19

80050000 19

80050200 19

80055000 19

80060000 19

80065500 19

80070000 21

80075000 21

81002000 21

81010000 21

81020000 21

81033000 21

82002000 20

82007000 20

82015000 20

82025000 20

82035000 20

82080000 20

05410100 4

05420100 4

054301V2 4

05440100 4

05450100 4

05460100 4

054801V2 4

054901V2 4

05500100 5

055201V2 5

05530100 5

05540100 5

05550100 5

05560100 5

05570100 5

055801V2 5

05600000 2

05610000 2

05620000 2

05650000 2

05660000 3

05680000 2

05690000 3

057100V2 7

05711100 7

05711200 7

05711500 7

05730100 6

05740000 6

05780000 6

05800100 16

05810300 16

05820100 16

05830100 16

05840100 17

058500TH 17

05890000 9

05920000 28

05940000 6

05950000 6

05960000 7

06080000 10

06500800 14

06501100 14

06501200 14

06501400 14

06502000 15

06502500 15

06503000 15

06503500 15

06505000 15

06600000 13

06600100 13

06600300 13

06600800 13

06600900 13

01200000 22

01220000 22

01490000 26

01560000 23

01560100 23

01560200 23

01560300 23

01800000 22

01820000 22

02760000 27

02830000 24

03010000 25

03020000 25

03030000 25

03040000 25

031600V2 23

03200000 26

03200500 26

03201000 26

03270000 28

033600V2 23

033604V2 23

04001100 10

04010100 24

04020100 10

04021100 10

04021300 10

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05370000 3

SP BRAKE & SUS 15-28 b 23/9/08 5:07 pm Page 15

Page 32: Bodyshop Workshop Tool Catalogue

Churchbridge Works - Walsall Road, Cannock, Staffordshire, UK. WS11 8JR

Tel: +44 (0) 1922 702222 Fax: +44 (0) 1922 702223 E-mail: [email protected]/01-WSHOP

New cover 24/9/08 8:41 am Page 2