BC-P-M500

BBoobbccaattParts Manual

M-500Skid SteerGas & LP

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF BOBCAT OR IT’S SUCCESSORS. BOBCAT AND IT’S SUCCESSORS

ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

Part

s M

anua

l

http://www.jensales.com/products/bobcat-skid-steer-loader-parts-manual-500-m-500-skid-steer-loader.html

CONTENTS

FRAME BOOrrl and Upright Asserrlbly (Standard Model) BOOrrl and Upright Asserrlbly (Replaceable Pins and Bushings) Decals, Paint and Tools Main Frarrle Attaching Parts (Left Side Illustrated) Main Frarrle Attaching Parts (Right Side Illustrated) Tires, Tubes and Rirrls

DRIVE Axle Asserrlbly (Rear Left Side Illustrated) Clutch Control Linkage Asserrlbly (Right Side Illustrated) Drive Train Asserrlbly -Clutch Asserrlbly Inside Clutch Chain Tightener (Right Side Illustrated) Lower Jackshaft Asserrlbly Outside Clutch Chain Tightener (Left Side Illustrated) Variable Speed Drive Sheave Asserrlbly Variable Speed Driven Sheave Asserrlbly -Variable Speed Jackshaft Asserrlbly

ENGINE Electric Fuel Pump -Engine Au Cleaner -Farr Air Cleaner (Optional) Gasoline Engine and Attaching Parts Hydraulic PUrrlp Drive -L. p. Gas Engine and Attaching Parts -L. p. Tank and Attaching Parts -Spark Arrestor Muffler Throttle Control and Linkage

ELECTRICAL Accessory Electrical Circuit (Optional) Alte rnator As serrlbl y Generator Asserrlbly Main Frame Electrical Circuit (SIN 42806 &: Below) -Main Frame Electrical Circuit (SIN 42807 &: Up)

HYDRAULICS Controls Auxiliary Hydraulic Control Pedal -Auxiliary Valve Control Pedal (SIN 42946 &: Below) Hydraulic Foot Pedal Controls (Two Pedal - SIN 42946 &: Below) -Hydraulic Foot Pedal Controls (Three Pedal - SIN 42.947 &: Up) Variable Speed Control Lever

Circuitry Auxiliary Hydraulic Control Kit (Frarrle Mounted - One Unit Control) Auxiliary Hydraulic Control Kit (Frarrle Mounted - Two Unit Control) Auxiliary Hydraulic Control Kit (Boorrl Mounted - One Unit Control) Lift Cylinde r Hydraulic Circuit -Main Frame Hydraulic Circuit (SIN 42946 &: Below) Main Frame Hydraulic Circuit (SIN 42947 &: Up) Tilt Cylinde r Hyd raulic Circuit -

Component Breakdown Auxiliary and Lift Cylinder Valve Hyd raulic Oil Filte r Hydraulic Pump (SIN 4318 - 40271, 41614 &: Up) Hydraulic Pump (SIN 40272 - 41613) Lift Cylinde r Master Relief Valve (SIN 41399 &: Below) Master Relief Valve (SIN 41400 &: Up) Pressure Relief Valve Restrictor -Tilt Cylinde r (SIN 4001 - 4473) -Tilt Cylinder (SIN 4474 &: Up) Tilt Cylinde r Valve -Variable Speed Check Valve (SIN 41400 &: Up) Variable Speed Drive Sheave As sembly Variable Speed Valve (SIN 41399 &: Below) Variable Speed Valve (SIN 41400 &: Up)

NUMERICAL INDEX Numericallndex _

A6 A7

- A8, A9 - A2, A3

A4, A5 AI

B2 B5 Bl B6 B4 B3 B7

B10 B9 B8

Cll C8

C9" C2, C3

C10

- C4, C5 C6 C7 Cl

- D8, D9 D7

D6, D7 D2, D3 D4, D5

E5 E2 El E3 E4

El8, El9 E20, E21 E22, E23 E16, E17

E6, E7, E8 E10, Ell, E12

E14, El5

E31 E26 E24 E25 E34 E28 E29 E27 E27 E32 E33 E30 E37 E38 E35 E36

F 1 thru F 12

M·SOO Gasoline & LP Gas

Ref.

1 2 3 4 5 6 7

8 9

10 11 12 13 14 15 16 17 18

1

Part No.

15H159 15HI06 15H620 15D2046 15H603 15H602 15D2090 15D2089 15H1005 15H892 15H675 15H677 15HI055 15H300 15H996 15H890 15H131 15H703 15H674

7

/

9 10

.0 I "

/(1)

INSIDE CLUTCH CHAIN TIGHTENER

(Right Side Illustrated)

Description

BOLT, hex, 1/2" x 1-1/2" NC WASHER, lock, 1/2" ID WASHER, flat, 17/32" ID x 1-3/4" OD x 3/16"

" ./

-9

SPROCKET, tightener, #50C16 (1-5/8" bore) (less bearing) BEARING, needle, 1-1/4" ID x 1-5/8" OD x 3/4" long RACE, inside bearing, 1" ID x 1-1/4" OD x 1" long ARM, chain tightener pivot, Right Hand ARM, chain tightener pivot, Left Hand (Not Shown) BOLT, hex, 9/16" x 1-1/4" NF (heat treated) WASHER, sealing, 9/16 11 ID NUT, hex, 9/16" NF (heat treated) BOLT, hex, 9/16 11 x 1-3/4" NF (heat treated) WASHER, flat, 9/16" ID x 1-3/8" OD WASHER, lock, 9/16" ID BOLT, hex, 1/2" x 1-3/4" NF (heat treated) WASHE~, sealing, 1/2" ID WASHER, flat, 1/211ID WASHER, shakeproof, 1/2" ID (internal teeth) NUT, hex, 1/2" NF (heat treated)

"

Qty.

1

1 1 1 1 1 1 1 I

2 ... 2 1 1 1 1 1 1 1 1

-B 4- M- 500 Gasoline & LP Gas

2 3

I I 4 5 6 7

~O~JJ~ i I ~--@--O--

Ref.

1 2

3 4 5 6 7 8 9

10 11 12 13 14 15 16

Part No.

15A750 l5H813 15H814 15H812 15H811 15H810 15H809 15H1312 15H802 15H1313 NSS 15H803 15H804 15H805 15H806 15H807

Description

VARIABLE SPEED VALVE

(SIN 41400 & Up)

VALVE, variable speed (Ref. 2-16) SCREW, cap CAP SCREW, spool stop WASHER, lock WASHER, flat SPRING, centering, heavy COLLAR, spool SEAL, valve spool HOUSING, valve (with spool) SPOOL (NSS = Not Serviced Separately) (See 15H1313) PLUG, relief SPRING, relief BALL, relief, 3/8" diameter SEAT, relief WASHER, relief

- (i!J::l;:o,.'i

~

I 12

9

I --0

Qty.

1 4 1 1 1 1 1

2 1 1 1 1 1 1 1

-E 36- M-SOO Gasoline & LP Gas

Part No.

l'iA347 15A349 15A525 15A564 15A592 15A669

Part No.

15D483 15D719 15DI067 15DI070 15D1l22 15Dl123 15Dl147 15Dl148 15Dl150 15D 1164 15D1548 15D1560 15D 1604 15D1783 15D1862 15D1993 15D2101 15D2102 15D2495 15D2505 15D2507 15D2509 15D2511 15D2512

~~\ 15D2513

s;~~:~ 15D2514 # 15D2515

15D2516 15D2517 15D2518

ASSEMBLIES

Description

Belt Tool Cylinder Seat Bobcat Decal Package TooL

DETAILS

Description

Bushing Collar Channel Bracket Bracket Panel Pin Pin Pin Gasket Safety Tread Wrench Pin Cap vVrench Tool Cover Cover Clip Bolt Panel Gasket Pin Decal Decal Decal Decal Decal Decal Decal

Page

A3 A9 A3 A3 A9 A9

Page

A3,

A3,

A3,

A6 A6 A5 A6 AS A5 A6 A6 A6 A5 A9 A9 A6 A5 A9 A9 A3 A3 A5 A3 A3 AS A6 A9 A9 A9 A9 A9 A9 A9

DETAILS ( continue d)

Part No. Descript ion Page

l5D25l9 Decal A9 15D2520 Decal A9 15D2567 Counterweight A5 15D2568 Counte rweight A5 15D2724 Decal A9 15D2805 Grill A5 15D2807 Bushing A7 15D2850 Panel A5 15D2851 Decal A9 15D2914 Pin A7 15D2915 Pin A7 15D2916 Pin A7

<.'

15D2917 Pin A7 15D2918 Pin A7 15D2919 Pin A7 15D2923 Bushing A7 15D3028 Bushing A7 15D3079 Bracket A5 15D3137 Baffle A3 15D3268 Collar A6 15D3296 Decal A9 15D3309 Panel A5 15D3755 Panel A5 15D3826 Decal A9 15D4018 Decal A9 l5D4057 Grill A5 l5D4065 Plate A5

~:

-F 1- M·SOO Gasoline & LP Gas

HARDWARE HARDWARE (continued)

Part No. Description Page Part No. Oescript ion Page

1'lH 1 03 Bolt A6, A7 1:JH1393 Paint A9

1'lH I 04 Nut A3, AS, A6, A7 I 5 HI 3 9-1- Paint A9

lSHI0'l I\'ashe r A3, AS, A6, A7 l'lHl06 Washe r A3, A'l, A6, Ai 1'lHl08 Bolt A3 1'lH II 0 Bolt A'l 1'lH 118 Bolt A3, A5 1'lH 12 9 Washer A3, A'l ..

ISH 131 Washer A3 ISH144 Bolt A'l ISH 1 S 3 Bolt AS ISHl'l9 Bolt A6, A7 lSHl61 Bolt A5 WELDMENTS

lSH168 Nut A3, A5, A6, A7 lSH169 Nut A6, A7 Part No. Description Page

15H 18 9 Cable A3 15W340 Boom A6

lSH209 Tube Al ISW395 Brace A6, A7

ISH286 Fitting A6, A7 ISW422 Cover A5

ISH296 Washer A6, A? ISW423 Cover A5

ISH341 Washe r A3 1 S WSq 3 Hook A3

15H34 ? Washer AS 15W569 Bracket A3

ISH349 Pin A6 15WS70 Cover A3

lSH3S1 Nut A5 15 w6 3? Guard A3

15H35? Nut A6, A7 15W6S8 Shield A3

ISH364 Pin A6 15W734 Brace A6, A7 ISH396 Plug A3, A5 ISW773 Shield AS ....;<;-..

ISH-1-21 Nut A5 ISW788 Boom Ai ISH4:96 Bolt A5 lS\V897 Upright A6 15H53'l Bolt A3 15WI051 Channel A5

15H546 Rim Al 15WI067 Upright A7

ISHS47 Bolt Al 15H605 Plug A3, A5 lSH609 Cap A5

lSH6 10 Reducer A5 IS H6 SI Nut A3

ISH691 Quad -Ring A5 15 H7 12 Wrench A9 15H713 Bolt A6, A7

ISH865 Tire Al

15H871 Pin A6

15H968 Cap A5 15HI086 Paint A9 ISHI087 Paint A9 ISHl150 Tire Al

15HIISI Rim. Al 15HIIS3 Bolt A6, A7 ISHl161 Bolt A3, A5 15H1213 Paint A9 15Hl267 Cushion A3 I5HI268 Cushion A3 ISHl274 Tube Al ISHI280 Bolt A3 ISHl28I Tire Al I5H 1294 Bolt A7

-f 2- M·SOO Gasoline & LP Gas

ASSEMBLIES DETAILS (conti nued)

Part No. Descript ion Page Part No. Descript ion Page

15A318 Bearing Assembly B8 ISDl768 Bar BS 15A335 Clutch Plate Assembly B6 ISD1769 Bar B5 15A3S:; Nut B6 lSDI772 Bar B5 l5A4g3 Sheave Assembly B8, B9 15D1774 Plate B6 15A52S Cylinder Assembly B 10 ISD1783 Cap B6 15A685 Sheave Halves B 10 ISD2.045 SErocket B6 ISA 766 Clutch Plate Assembly B6 ISD2046 Sprocket B4 15A799 Jackshaft Assembly B8 ISD2047 Sprocket B3 15A 1064 Sheave Half B9 15D2048 Serocket B3

15D206S Sheave Half B9 15D2072 Bolt B3 15D2082 Cae B 10 15D2089 Arm B4 15D2090 Arm B4 15D2128 Nut BS 15D2168 Lever B5 15D2l99 Nut B2 lSD2200 Nut B2

DETAILS 15D22S0 Washer B2 15D2478 Spacer BI0

Part No. Descript ion Page 15D2799 Jackshaft B8 ~.

lSD595 Gasket B2 15D2819 Nut B5, B6 ISDI030 Plate B3 l5D2820 Nut BS, B6 ISDI031 Shaft B3 15D2982 SElicer B8 15GI033 Boot B 10 ISD3039 Bolt B3 15DI034 Sprocket B6 15D3109 Jackshaft Half B8 15D 1 04 5 S2acer B2 lSD3110 Jackshaft Half B8

l5D 1046 Spacer B2 lSD 1047 Washer B2 15Dl048 Bushing BS 15Dl057 Bracket B7 l5D 11 04 Thread B5, B6 ~.:

15DII05 Thread B5, B6 15DII07 Race B6 ISDl120 Sprocket B8 15Dl137 Spring B5 lSDl170 Bolt B5 15Dl171 Gasket B8 lSDl191 Collar B7 15D1200 Bracket B7 ~.

15D1337 Shaft BI0 ~: ..

15D1338 Collar BI0 ISD 13 39 Key B 10 15D1342 Plate B9 15D1343 Spring B9 15D1346 Bolt B9 15D1386 Pin B5, B6 ISD1420 Lining B6 15D1527 Bushing BS

S'5-.").. 15D1659 Washer B8 ~;~~3)

::::~}6·.;;:

4§l 15D1761 Sprocket B2· . 15D 1762 Plate B6 15D1765 Hub B2 15 D 17 66 Hub B2

-F 3- M-SOO Gasoline & LP Gas r .. V

HARDWARE HARDWARE (continued)

Part No. Description Page Part No. Description Page 15HIOI Bearing B2 ISH701 Bushing- B9 ISH 106 \lvTashe r B4, B8 ISH702 Fitting B9 15Hl14 Nut B2, B6 ISH703 Washer B4, B9 ISH131 Washer B4 lSH740 Washer BS, B6 ISH 13 7 Bolt B7 lSH7 S 9 Bearing Cone B8 ISH1S8 Bolt B8 ISH760 Housing B8 ISHlS9 Bolt B4, B8 ISH785 Collar B8

15H168 Nut B9 15H836 Bearing B2 15H179 Nut B5, B6 lSH890 Washer B4, B8 15H18S Link Bl 15H891 Washer B7 15H194 Bearing B2 15H892 Washer B4 15H195 Bearing B2 15H894 Washer B3 15H204 Bearing B6 lSH96S Bolt B6 15H242 Screw B8 15H970 Chain Bl 15H260 Grip B5 15H971 Chain Bl 15H286 Fitting BS, B 10 15H974 Nut B8

15H298 Pin B2, B6 15H976 Link Bl 15H300 Washer B4 lSH977 Bearing B 10 15H341 Washer B5 15H985 Washer B3

15H347 Washer B8 ISH986 Washer B3

15H351 Nut B5, B7, B9 ISH990 Link Bl ISH371 Key B8 lSH991 Washer BS ISH408 Washer B2 ISH996 Bolt B4 ISH439 Bolt B 10 ISHI004 Washer B6 ISH461 Screw BI0 15HIOOS Bolt B4 ISH462 Screw B9 15HI026 Washer B2 15H490 Bolt BS ISH 1042 Nut BS lSHS34 Belt B8 lSHIOSS Washer B4 lSH536 Bearing B3 lSHI072 Link Bl lSHS37 Chain Bl 15HI075 Washer B 10 l5HS47 Bolt B2 lSHl160 Key B8 ISHS61 Seal B2 lSHl167 Screw B 10 lSHS62 Cap B2 ISH1276 Nut B3 lSHS70 Bearing B6 ISH1303 Bolt BS lSHS91 "0" Ring BS ISH1347 Bolt B8 lSHS92 Key BS, B6 lSH1564 Belt B8 lSH593 Nut BS 15H1586 Chain Bl lSH596 Bolt B6 15H602 Race B4, B7 15H603 Bearing B4, B7 ISH604 Sprocket B7 lSH608 Clamp BIO lSH620 Washer B4, B7 WELDM ENTS 15H628 Bolt B7 lSH651 Nut B2, B7! B8 Part No. Descri pt ion Page 15H674 Nut B4 15W324 Plate B3 15H675 Nut B4 15W337 Lever B5 15H677 Bolt B4 15W588 Axle B2 15H691 Quad-Ring B6 15W589 Axle B2 15H693 Pin B9 15W596 Shaft BS 15H696 Snap Ring B 10 15W647 Shaft BS 15H697 Bushing B 10 15W918 Sprocket B2 15H699 Bushing B9 15WI057 Cup B 10 15H700 Seal B9

-f 4- M·SOO Gasol ine & L P Gas

Part No.

I5A278 15A329 15A339 l5A446 l5A498 l5A499 15A520 l5A526 15A580 15AS8l 15AS86 ISA623 lSA6S7 lSA 793 lSA814 ISAI0 15 ISAl022 ISAI023 ISAI030 ISAI034 lSAI037 lSAI038

Part No.

ISDl358 lSDl359 lSD 1360 lSDl361 ISD1851 lSD 1963 lSD2042 lSD2065 l5D2069 15D2076 l5D2088 15 D2204 15DZ2Z4 l5DZ;Z 1 15DZ793 15DZ8Z3 I5D3070 ISD3083 ISD3163 I5D3320 ISD3322 I5D3324 I5D3325 I5D403I 15D4034 15D403S

ASSEMBLIES

Description

PUITlP Generator Band Control ClaITlp Hose Engine Oil Filter Cap Tank Adapter PUITlP Switch Switch Air Cleaner PUITlP Variable Speed Drive Adapter Adapter Plunge r & Spring Kit Valve ClaITlp ClaITlp

DETAILS

Descript ion

Cap Ring Washer Nut Adapter Adapter Swivel Key Stop Plate Rod Hose Pipe Bracket Tube Adapter Hose Block Spring Adapter Tube Hose Hose Filter Gasket Cover

Page

ClC C3, CS

C8 Cl

C3, CS C6

C3, CS C7 C6 C6

CI0 C3, CS C3, CS

C8 C3, Cll

C3, CS C6 C6

Cll C 11

C6 C6

Page

C8 C8 C8 C8

CIO CIO

C3, C5 CIO

CI C3, C5 C3, C5 C3, C9

C7 C3, C5

CIO CIO

CS Cl CI

CI0 CIO

C3 C3

Cll Cll Cll

-F S-

Part No.

15HI03 ISH 104 15H lOS l5Hl06 lSHlll 15H1l8 15H 119 15HI21 lSH127 lSH128 lSH129 lSHl31 I5H141 15H143 15HI44 ISH149 ISH150 I5HlS3 ISHIS5 ISHIS8 lSH16S ISH166 lSHI68 I5H279 lSH286 I5H287 lSH3S1 ISH369 ISH487 l5H490 I5HS49 l5H607 I5H659 lSH668 15H669 15H835 15H9S1 15H9S2 15H960 l5H961 I5H964 lSH966 lSH972 ISH974 ISH975 I5H999 ISHI003 I5H 1004 lSHI028 lSHI029 15HI092 15Hl1l3 15HI134 I5Hl136

HARDWARE

Descript ion

Bolt Nut Washer Washer Bolt Bolt Washer Washer Washer Washer Washer Washer Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Nut Nut Nut Screw Fitting Pin Nut Coupling Bolt Bolt Cable ClaITlp Pulley Cartridge Cap ClaITlp Ball Joint Adapter Bushing Bolt Muffler Coupling Nipple Nut Bolt Cartridge Elbow Washer Hose Hose Key Nipple Adapter Baffle

Page

Cl CI, C3, C5, C6

CI, C3, CS, C6, C9 C3, C5, C10

C6 C3, CS, C9 C3, CS, C9

C3, C5, C6, C7, C9 C3, C5, C9

C7 C3, CS, C9, CI0

CI0 C7

C3, C5 C9

C3, CS. C7 C6

C3. CS C3, C5 C3, C5

C9 C3, C5. C6, C7

ClO ClO

Cl Cl

CI0 C3, C5

C10 C3, C5

Cl C3, C5

C3, C5, C9 C8 C8 C9

C3,CS C3

C3, C5 CIO

C3, C5 CIO

C3, C5 CIO CIO

C3, C5 C3, C5

CIO C3, C5 C3, C5 C3, C5 C3, C5 C3, C5

C8

M-SOO Gasoline & LP Gas

HARDWARE ( continued)

Part No. Descript ion Page Part No. Descript ion Page

15HlI58 Filter C1 I5HI176 Bolt C 10 15H1272 Collar CI 15Hl273 Screw CI I5HI296 Hose C9 15H1327 Tank C8 15H1328 Indicator C8 15HI410 Bolt CIO 15H1548 Indicator C9 I5H 1549 Gasket C9 I5HI550 Housing C9 15HI552 Rod C9 15HI553 Clamp C9 I5HI554 Nut C9 15HI555 Aseirator C9 15HI557 Channel C9 15HI558 Washer C9 15H1644 Clame C3 15H1661 Cap C7 15Hl662 Coupler C7

WELDMENTS

Part No. Descript ion Page

15W560 Plate CIO 15W593 Bracket C7 15W595 Muffler C7 15W812 Bracket C6 15W860 Rod Cl

KOHLER NUMBERS

Part No. Descript ion Page

280035 Restrictor C3, C5

-F 6- M - 500 Gasol ine & L P Gas

ASSEMBLIES HARDWARE

Part No. Description Page Part No. Description Page ;

ISA329 Generator D3, D6 ISHl20 Washer D7 ISA330 Regulator D3 ISHl89 Cable D3, DS ISA331 Head Light D9 ISH 14 7 Bolt D7 ISA332 Tail & Rear Light D9 ISH477 Sta-strap D3, DS ISA333 Switch D9 ISHSS9 Bolt D3 ISA389 Horn Assembly D9 ISHS81 Cable D3 ISA390 Switch D9 ISH6S9 Pulley D3 ~ lSAS08 Gauge D3, DS, D9 ISH678 Fuse D3, DS ~\ ):. ISA623 Switch D3! DS ISH679 Gauge D3 z D5 i~· 15A634 Light D3, D5 ISH775 Gauge D3, D5 ~,.

ISA6S7 Switch D3, DS lSH870 Lock Strap D3, DS ~~.

15A702 Wiring Harness D3, D5 lSHI073 GrOInmet D3, DS, D9 ~~ lSA778 Wiring Harness D3 ISH1l61 Bolt D3, D5

;-.~

~:,:

15A80S Switch D3, DS 15H1348 Grommet D3, DS r ISA814 Electric Fuel Pump D3, D5 15Hl438 Holder D5 ?

15Al438 Holder D3 15Hl633 Lens D3 ~ 15Hl63S Bulb D3

~{;~

~:

ISHl637 Gauge D3 ,,:.

lSHl638 Lens D9 : . ..:

lSHl639 Bulb D9 :"-

'-.-

15H1640 Bulb D9 " ~." ?

f .' ~.

~,

1;'

:.-DETAILS : .. -

Part No. Description Page ~ 15D9S1 Clip D3, D5 f;

i< 15DI095 Panel D3 ~; ISDllOI Panel D3 It''

k lSDllS4 Panel D3

~~: ~.

l5DliSS Panel D3 8 :;-

lSDl414 Panel D3 t 15D1417 Panel D3, D5 t;~

ISD2507 Key D3, DS ~::.:

~~: lSD2509 Gasket D3! DS f~' ISD2850 Panel D3, DS

~. .;:0.

15D3299 Key D3, DS ~ &

~ c !--[.

-F 7- M - 500 Gasoline & L P Gas

DELCO NUMBERS

Part No. Description Page Part No. Description Page

121743 Nut D6 124545 Key D6 125609 Oiler D6, D7 225577 Screw D7 270183 Plate D7 272130 Cover D7 277063 Stator AsseInbly D5, D7 277064 Rectifier - Regulator D5, D7 453460 Screw D7 809062 Pin D7 809593 Pin D7 809763 Bolt D7 809945 Gasket D6 809961 Washer D6 817224 Collar D6 819104 Plate D6 826319 Washer D6, D7 954378 Bearing D6 1858749 Stud D6 1858753 Washer D6 1873830 FraIne D6 1908829 Brush D7 1911263 Plate D6 1912008 Gasket D6 1912073 Insulator D6

: .:-

1913696 Washer D6 1913960 Screw D6 1914579 Washer D6 1914580 Plate D6 1914816 Washer D7 1915172 Nut D6 1921362 Bushing D7 1922701 Coil D6 1923284 Stud D7 1925378 Holder Package D7 1925379 Holder Package D7 1932506 Brush D7 1932900 ArIn D6 1939912 Shoe D6 1944373 Brush D7 1946595 FraIne D7 9421423 Washer D7 9421424 Washer D7

KOHLER NUMBERS

Part No. Descript ion Page

A-271620 Starte r D3, D5 A-272129 Flywheel AsseInbly D7 X-50-7 Stator As seInbly D7

-F8- M - 500 Gasoline & L P Gas

ASSEMBLIES ASSEMBLIES ( continued)

Part No. Descript ion Page Part No. Description Page

15A274 Valve E7, E35 15A616 Tube E7 15A278 Pump E24 15A648 Tube E7, Ell ISA281 Rod Assembly El ISA663 Hydraulic PumE E2S lSA282 Rod As sembly E 1, E3 lSA679 Cover Assembly E2S ISA284 Tube E7, Ell ISA680 Body Assembly E2S ISA289 Tube E17 ISA681 Seal Retainer E2S ISA290 Tube E 17 ISA682 Wear Plate & Seal E2S ISA291 Tube E17 lSA685 Sheave Halves E39 lSA292 Tube E17 lSA724 Valve E7, Ell! E29 lSA293 Tube E 15 lSA726 Valve E7, Ell, E17, E19 ISA294 Tube ElS E21, E23, E3l ISA29S Tube ElS lSA727 Valve E7, Ell, ElS, E21, E30 lSA296 Tube ElS lSA750 Valve Ell, E36 ISA297 Tube E15 lSA 751 Valve E12, E37 lSA298 Tube E8 ISA7S2 Restrictor E171 E27 lSA299 Tube ElS ISA759 Tube E12 f, 15A300 Tube E15 15A760 Tube E12 ~~

r 15A30l Tube E17 lSA 796 Tube Ell ISA302 Tube E17 l5A905 Rod Assembly E3 [~~

15A304 Tube E19, E21, E23 15A906 Rod Assembly E3 lSA3 OS Tube E19, E2l, E23 15A 93S Hose E 11

~. ~ ..

l5A306 Hose E15 ISAI0ll Relie£ Valve E31 ~~ lSA307 Hose E17 15AlOlS Drive Assembly E8, E 12, E39 ~.

lSA308 Hose E15 r "

lSA309 Hose E1S l : .... : .. ~

15A310 Hose E1S i: lSA311 Hose E8, E39 ~.

lSA3l2 Hose E7,Ell II l5A313 Hose E17 ISA358 Tube E7, Ell

L lSA3S9 Tube E7, Ell r lSA360 Tube E7, Ell ~.,

ISA361 Tube E7, Ell j 15A364 Filter E7, Ell, E26 DETAILS

15A368 Tube E7, Ell

t 15A378 Tube E19, E2l Part No. Description Page

l5A393 Valve E7, Ell, E27 15D414 Clamp E IS .'

lSA409 Tube E19, E21 lSD646 Nipple E7, E8, E 12 W lSA416 Cover Assembly E24 lSD 1033 Boot . E39 ~~

;."

ISA417 Body E24 ISDl078 Hose E8, E 12 8 ISA418 Plate E24 ISDI098 Plate E7, Ell i".

;:?-ISA421 Tube E7, Ell ISD 1124 Rod El r.~

, t lSA473 Tube E23 lSDl1,67 Spacer El k 15A474 Tube E23 15Dn70 Screw E2 f~

f;; ISA47S Tube E23 ISDlf72 Clamp E IS f' ISA476 Tube E23 IS01173 Clamp E8 f

! ISA48S Hose E23 ISDl181 Block E IS, E17 15A492 Tube E7, Ell lSD 1194 Seacer E7, Ell 15ASOI Valve E28 15D 1288 Rod El, E3 15A512 Cylinder E17, E34 ISD1289 Rod El ISA513 Cylinder E32 ISD1291 Draw Ring E39 ISAS2S Cylinder Assembly E39 ISD1315 Bushing E2 15AS86 Pump E7, Ell, E24 15D1337 ShaH E39 ISA587 Cylinder ElS, E33 15D1338 Collar E39

".

-f 9- M·SOO Gasoline & LP Gas ~: $.~

r:

~"'~

DETAILS (continued) HARDWARE

Part No. Description Page Part No. Description Page

15D1339 Key E39 15HI03 Bolt E7, Ell, E21, E23 15D 1384 Block E7, Ell 15HI04 Nut E7, Ell 15D1388 Nipple E7, Ell 15HI05 .Washer E7, Ell 15D 1433 Clamp E17, E19, E21, E23 15HI06 Washer E3 15D1434 Bracket E 19, E21 15Hlll Bolt E7, Ell, E19, E21, E23 15D1435 Bracket E19, E21 15H 117 Bolt E7, Ell 15D1511 Rod E4 15Hll8 Bolt E8 15D1549 Body E27 15H121 Washer E7, Ell 15D1664 Gear E24 15H128 Washer E12 15D1665 Shaft E24 15H129 Washer E7, Ell, E15, E17 15D 1666 Shaft E24 E19, E21 15D 1667 Plate E24 15H137 Bolt E2 15D1668 Gear E24 15H149 Bolt E7, Ell 15D1764 Pedal El 15H152 Bolt E3 ·<1

15D 1845 Spacer E21, E23 15H153 Bolt E15, E19, E21 15D2066 Shaft E39 15H168 Nut E3 15D2082 Cap E39 15H 174 Nut E3 15D2188 Bushing E4, E5 15H242 Screw E39 15D2476 Spacer E34 15H283 Pin El, E3 15D2477 Piston E32, E33, E34 15H286 Fitting E2, E39 15D2478 Head E32, E34 15H287 Pin E5 15D2578 Spacer E39 15H291 Fitting E3 15D2613 Bracket E8 15H292 Bolt E3 15D2634 Head E33 15H293 Clamp E7, Ell 15D2639 Spacer El 15H301 Nipple E7, Ell

~~ ..

15D2694 Shaft E24 15H302 Adapter E21 = .. ,

15D2831 Rod E5 15H303 Adapter E8, E 12 15D2840 Clamp E23 15H306 Elbow E7, E12 15D2841 Drive Shaft & Gear E25 15H315 Elbow E8, E12, E39 15D2842 Idler Shaft & Gear E25 15H340 Pin E2 15D2844 Block E25 15H351 Nut E4, E5, E7. Ell, E 15 15D2852 Bracket E7, Ell E17, E19, E21, E23 15D3198 Lever E4, E5 15H356 Nut El, E3 15D3289 Plate Ell 15H364 Pin El 15D3291 Shaft E3 15H40 I Elbow E7, Ell 15D3292 Rod E3 15H439 Bolt E39

15D3293 Pedal E3 15H460 Fitting E32, E33, E34

15D3294 Pedal E3 15H461 Screw E39 15D3295 Pedal E3 15H489 Pin E4, E5 15D3753 Jackshaft E3 15H490 Bolt E4, E5 15D3760 Rod E3 15H520 Elbow Ell, E 15, E17 15D3763 Bushing E3 15H521 Elbow E15, E 17, E 19

E21, E23 15H522 Elbow E7, Ell 15H523 Elbow E8, E12 15H524 Elbow E 15, E17 15H525 Adapter E7, Ell 15H526 Tee E7, Ell 15H529 Plug E19, E21, E23 15H564 Pin El, E3, E5 15H565 Pin El, E'2, E3 15H567 Pin E2 15H587 Adapter E7, Ell, E15, E17 15H590 O-Ring E39

-F 10- M-SOO Gasoline & LP Ga~

Part No.

15H608 lSH624 15H62S lSH633 lSH650 15H660 lSH670 lSH671 lSH672 lSH696 15H697 15H714 15H715 15H716 15H717 15H719 15H720 15H739 15H741 15H7S3 15H758 lSH761 15H762 15H763 15H764 15H765 15H766 15H769 15H770 lSH771 1.5H772 15H773 15H774 15H775 lSH776 lSH777 15H778 15H779 15H780 15H781 15H782 15H783 15H784 15H787 15H789 lSH797 15H798 15H799 15H800 15H802 15H803 15H804 15H805 15H806

HARDWARE (continued)

Description

Clamp Cartr1dge Pin Bolt Seal Snap Ring Link Yoke Nut

Snap Ring Bearing Hose Hose Elbow Adapter Elbow Adapter Adapter Adapter Grip Yoke Screw Nut

Poppet Plate Spring Spacer Head Post Can Spring '.Nasher Gasket Gauge Spacer Spring Guide Valve Cap Gasket O-Ring Screw Nut

O-Ring Ball Housing Ball Plug Plug Seal Plug Spring Ball Seat

Page

E39 E26

El, E3, E4 E21 E39 E39

E2, E3 El, E2, E3

E1, E3 E39 E39

E7, Ell E7, Ell E7, Ell E7, Ell E7, Ell E7, Ell

E19, E21, E23 E19, E21, E23

E4, E5 El, E3, E5

E27 E27 E27 E27 E27 E27 E26 E26 E26 E26 E26 E26

E7, Ell E26 E26 E26 E26 E26 E26 E26 E26 E26 E28

E28, E37 E35 E35 E35 E35

E35, E36 E35, E36 E35, E36 E35, E36 E35, E36

Part No.

-F 11-

15H807 15HSOS 15HS09 15HSIO 15HSll 15HS12 15HS13 15HS14 15HS15 15H816 15H817 15HS1S 15HS19 15HS20 15HS21 15HS22 15HS23 15HS24 15H826 15HS27 15HS28 15HS29 15H830 15HS31 lSHS32 15H833 15H835 15H837 15HS38 15HS39 15HS40 15HS41 15HS42 15H843 15HS44 15HS45 15HS46 15HS47 15HS55 lSH856 15H857 15HS58 15HS62 15HS72 15HS73 15H874 15HS75 15HS7S 15HS79 15HSSO 15HS81 15HSS2 15H8S5 15HS86

H ARDWAR E (continue d)

Description

Washer Collar Spring Washer Washer Screw Screw Cap Poppet Pin Body Cap Ring Disc Screw Wash,~r

Collar Spring Plug O-Ring Poppet Housing O-Ring Plug Gasket Cap Clamp Cap Spring Stud Keeper Collar Gasket Plug Washer Washer

Collar Spring Coupler Coupler Cap Cap Fitting Bearing Seal Ring Key Bearing Washer Ring Pin Screw Bolt O-Ring

Page

E35, E36 E35

E35, E36 E35, E36 E35, E36 E35, E36 E35, E36 E35, E36

E27 E27 E27

E30, E31 E30, E31 E30, E31 E30, E31 E30, E31 E30, E31

E30 E30, E31

E30 E30, E31

E30 E30, E31 E30, E31

E28, E30, E31 E30, E31

E7, ES, E12 E31 E31 E31 E31 E31 E31 E31 E31 E31 E31 E31

E19, E21, E23 E19, E21, E23 E19, E21, E23 E19, E21, E23

E1, E3 E24, E25

E24 E24 E24 E24 E24 E24 E24 E24 E24 E24

M·500 Gasoline & LP Gas

HARDWARE (continued) HARDWARE (continued)

Part No. Descript ion Page Part No. Descript ion Page

ISH893 Key E24 ISH1323 Piston E37

lSH910 Hose E8 lSH1324 Plug E37 lSH943 Hose E21 lSH132S Plug E37 ISH9S6 Dowel E39 lSH1330 ShiITl E29 lSH977 Bearing E39 ISH1331 ShiITl E29 lSH994 NiEple E39 lSHl332 ShiITl E29 ISH1007 Fitting E2, E4, ES lSH1333 Spring E29 ISHI063 Nut E32, E33, E34 ISH133S O-Ring E29 ISHI064 O-Ring E32, E33, E34 lSH1336 CaE E29 ISHI065 Seal E32, E33, E34 15H1337 Poppet E29 ISHI066 O-Ring E32, E33, E34 lSH1338 Ring E29 ISHI067 Washer E32, E33, E34 l5H1339 Body E29 ISHI068 O-Ring E32, E34 lSH1340 O-Ring E29 ISHI069 Seal E32, E34 ISH1341 Housing E29 ISHI070 Seal WiEer E32, E34 lSHlS84 Spring E28 " lSH1071 Kit E34 lSH1593 Follower E28

15HI07S Washer E39 15H1594 Seat ~" E28

lSH1078 Hose E8 ISH159S Housing E28

lSHI080 Washer E28 lSH1081 ShiITl E28 lSHI082 Body E28 lSHll19 O-Ring E29, E33 15H1120 Seal E33 15H1l21 Seal E33 lSH1122 Kit E32, E33 15HllSS Adapter E7, Ell ISHl16S Tee E 19, E21, E23 lSH1166 Elbow E 19, E21, E23 lSHl179 Housing E31 lSHl180 Spring E31 lSHl181 Spring E30, E31 WELDM ENTS

lSH1182 O-Ring E31 lSHl183 Spool E31 Part No. Descript ion Page

lSH1l89 Seal E25 lSW376 Bar E2 lSH1l90 O-Ring E2S lSW377 Pedal E2 lSHl191 Screw E2S lSW378 ArITl E2 lSHl193 Screw E2S lSW379 Rod E2

l~_

lSHl194 Pin E25 lSW380 Sleeve E2 15H1292 Hose E 12, E39 lsws06 Bracket ES lSH1294 Bolt E 12 lSWS07 Bracket E21

~.

15H129S Adapter E 12 lsws61 Bracket E39 15H1307 Seal E30, E31 1 SWS68 Pipe E7, Ell lSH1308 O-Ring E31 lSW652 Case E32, E33 15H1309 Washer E30, E31 15W6S3 Shaft E32 lSH1312 Collar E36 15W654 Case E34 lSH1313 Housing E36 lSw6SS Shaft E34 1SH131S Housing E37 15W687 Plate E7, ElI lSH1316 Body E37 15W690 Shaft E33 ISH 1317 Cap E37 lSW10S7 Cup E39 lSH1318 Seal E37

,lSH1319 SEring E37 15H1320 Seal E37 lSH1321 O-Ring E37 lSH1322 O-Ring E37

-F 12- M-SOO Gasoline & L P Gas