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BNSF RAILWAY Safety and Hazmat Overview

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Page 1: BNSF RAILWAY Safety and Hazmat Overview · 2014-03-03 · BNSF’s Safety Overview 2 • Rail is safest mode of land transportation • BNSF’s safety vision is to prevent accidents

BNSF RAILWAY Safety and Hazmat Overview 

Page 2: BNSF RAILWAY Safety and Hazmat Overview · 2014-03-03 · BNSF’s Safety Overview 2 • Rail is safest mode of land transportation • BNSF’s safety vision is to prevent accidents

BNSF’s Safety Overview

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• Rail is safest mode of land transportation

• BNSF’s safety vision is to prevent accidents in the first place

• BNSF has a broad-based risk reduction program

Prevention Mitigation

Response

Page 3: BNSF RAILWAY Safety and Hazmat Overview · 2014-03-03 · BNSF’s Safety Overview 2 • Rail is safest mode of land transportation • BNSF’s safety vision is to prevent accidents

2013: Safest Year in History

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From 1980 to 2013 rates for accident, employee injury and crossing collisions fell by over 80%

Industry Reportable Rail Equipment Incident Rate (Incidents per Million Train Miles)

4.14.4

4.1

3.73.4

3.22.9

2.7 2.8

2.4 2.3

2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013

Source: FRA Ten Year Overview – 2013 Data Through October

Page 4: BNSF RAILWAY Safety and Hazmat Overview · 2014-03-03 · BNSF’s Safety Overview 2 • Rail is safest mode of land transportation • BNSF’s safety vision is to prevent accidents

BNSF: A Safety Leader

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BNSF Reportable Rail Equipment Incident Rate (Incidents per Million Train Miles)

Incident rate consistently lower than industry average

3.43.6 3.5

3.3 3.3 3.2

2.6 2.6 2.7

2.2

1.9

2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013

Source: FRA Ten Year Overview – 2013 Data Through October

Page 5: BNSF RAILWAY Safety and Hazmat Overview · 2014-03-03 · BNSF’s Safety Overview 2 • Rail is safest mode of land transportation • BNSF’s safety vision is to prevent accidents

Rail is a Safe Way to Haul Hazmat

• 99.997% of rail industry shipments of hazardous materials reach destination without a release caused by a train accident

• In 2013, BNSF had fewest number of main line derailments in company history

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• Hazmat train accident rates declined by 91% since 1980

Page 6: BNSF RAILWAY Safety and Hazmat Overview · 2014-03-03 · BNSF’s Safety Overview 2 • Rail is safest mode of land transportation • BNSF’s safety vision is to prevent accidents

• Record capital investments –$42 billion since 2000

• Employee training and compliance

• Inspections of infrastructure and equipment

BNSF’s Risk Reduction Program

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6

Page 7: BNSF RAILWAY Safety and Hazmat Overview · 2014-03-03 · BNSF’s Safety Overview 2 • Rail is safest mode of land transportation • BNSF’s safety vision is to prevent accidents

Capital Commitments

2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014F

Replacement Capital Expansion Other PTC Locomotive Equipment

$ Billions

$2.3

$1.9$2.1

$2.0

$2.6

$3.1

$3.8$3.4 $3.4

$3.3$3.6

$2.7

$4.0$3.6

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$5.0

Page 8: BNSF RAILWAY Safety and Hazmat Overview · 2014-03-03 · BNSF’s Safety Overview 2 • Rail is safest mode of land transportation • BNSF’s safety vision is to prevent accidents

BNSF Employee Focus on SafetyCulture of Compliance• Identify and address risks• Comply with existing rules 100% • Focus on critical behaviors:

Deadly Decisions Critical Decisions Safety Absolutes Safety Essentials

Culture of Commitment • Safety WITH vs. Safety TO• Approach others about safety• Power of safety is local:

Site Safety Teams SIRP and SACP Peer-to-Peer

Nothing is more important than returning home safely

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Page 9: BNSF RAILWAY Safety and Hazmat Overview · 2014-03-03 · BNSF’s Safety Overview 2 • Rail is safest mode of land transportation • BNSF’s safety vision is to prevent accidents

Preventing Accidents in First Place

Injury Rate per 200,000 Employee Hours

2012 BNSF & Rail Transportation Reportable Rates/ 2011 Industry Results . Sources: US Bureau of Labor Statistics, Federal Railroad Administration, *Mine Safety and Health Administration

7.3

6.1

5.2

4.9

3.5

3.0

1.7

1.1

Air transportation

Primary metal manufacturing

Transportation equipment manufacturing

Truck transportation

Heavy and civil engineering construction

Mining (except oil and gas)*

Rail Transportation

BNSF

BNSF’s employee safety record exceeds the industry average for rail transportation, and is significantly safer than other major industries

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2013 was BNSF’s all‐time lowest injury frequency and severity with ratios down 3% and 16% respectively

Page 10: BNSF RAILWAY Safety and Hazmat Overview · 2014-03-03 · BNSF’s Safety Overview 2 • Rail is safest mode of land transportation • BNSF’s safety vision is to prevent accidents

Track Record for Safety

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BNSF’s comprehensive inspection process ensures safety of key rail infrastructure by identifying potential problems before they can lead to unsafe conditions:

• Bridge and track inspections BNSF inspects tracks and bridges more often than required by FRA

Most key routes on BNSF are inspected 4 times per week and the busiest main lines are inspected daily

Track inspections include state-of-the-art technology to detect internal and external flaws in the rail and track structure

• Weather & earthquake inspections BNSF receives severe weather warnings 24/7 from private weather

data service

Special inspection programs for: Storms, high water periods, after earthquakes, extremely hot & cold weather conditions

Page 11: BNSF RAILWAY Safety and Hazmat Overview · 2014-03-03 · BNSF’s Safety Overview 2 • Rail is safest mode of land transportation • BNSF’s safety vision is to prevent accidents

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Track Geometry CarGeometry Car Inspections• Track Surface

• Alignment

• Curve Geometry

• Gage

• Rail Wear

Page 12: BNSF RAILWAY Safety and Hazmat Overview · 2014-03-03 · BNSF’s Safety Overview 2 • Rail is safest mode of land transportation • BNSF’s safety vision is to prevent accidents

Railcar Defect Technology

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• Wheel Impact Load Detector Evaluates wheel surface defects

• Warm Bearing Detection System Monitors excess heat from wheel bearings

• Hot / Cold Wheel Detector & Technology Drive Train Inspection Measures wheel tread temperature

• Acoustic Bearing Detector Uses microphone array to evaluate and identify internal journal bearing flaws

Proactive detection improves safety and extends equipment service life

Acoustic Bearing Detector

Page 13: BNSF RAILWAY Safety and Hazmat Overview · 2014-03-03 · BNSF’s Safety Overview 2 • Rail is safest mode of land transportation • BNSF’s safety vision is to prevent accidents

Positive Train Control Technology

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Prevent train-to-train collisions

Enforce speed limits Protect roadway workers

and equipment Prevent movement of

train through a switch left in improper position

Interoperability allows operating on other railroads

Predictive, advanced train control safety technology

Digital wireless communication technology

Page 14: BNSF RAILWAY Safety and Hazmat Overview · 2014-03-03 · BNSF’s Safety Overview 2 • Rail is safest mode of land transportation • BNSF’s safety vision is to prevent accidents

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Continued Risk Reduction

Operations Equipment

Oil Characteristics

Identifying issues before a problem occurs

Page 15: BNSF RAILWAY Safety and Hazmat Overview · 2014-03-03 · BNSF’s Safety Overview 2 • Rail is safest mode of land transportation • BNSF’s safety vision is to prevent accidents

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Railroads have implemented FRA’s August 2, 2013, Emergency Order:

• Trains transporting specified hazardous materials will receive increased oversight if carrying:

5 or more loads of Toxic Inhalation/Poisonous Inhalation (TIH/PIH) materials

20 or more tank loads of flammable or combustible liquids, which primarily includes crude oil and ethanol

• Identified trains will not be left unattended on main line or siding tracks, outside of yards & terminals, unless railroad has developed a plan identifying specific locations and circumstances when train may be left unattended

Exemptions for specific locations require lead locomotive to be locked and/or the operating control handles removed.

Mandatory briefing between the train crew and dispatcher regarding securement

• Emergency Responders

Railroads must inspect trains for proper securement after an emergency responder has been on, under or between the cars

U.S. Rail Safety Measures after Lac-Mégantic

Page 16: BNSF RAILWAY Safety and Hazmat Overview · 2014-03-03 · BNSF’s Safety Overview 2 • Rail is safest mode of land transportation • BNSF’s safety vision is to prevent accidents

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• For decades, BNSF and the Rail Industry have had our own set of self-imposed best practices for handling hazardous materials, including TIH

• Recognizing the increase in crude-by-rail, railroads recently chose to apply industry best practices to crude and ethanol shipments

• Key Trains: Extra precautions are taken to reduce risk for Key Trains moving hazardous materials :

Key Train Definition: Tighter definition than required by FRA

1 or more loads of Toxic Inhalation/Poisonous Inhalation (TIH/PIH) materials

20 or more tank loads of any hazardous materials Special identification and tracking

Speed Restrictions: 50 mph max speed limit on Key Trains

More restrictive exception handling procedures: Wayside detector alarm handling

Key Train Routes: wayside wheel bearing detector spacing, frequency of track inspections, minimum track maintenance standards for tracks used to meet or pass Key trains

U.S. Rail Safety Measures after Lac-Mégantic

Page 17: BNSF RAILWAY Safety and Hazmat Overview · 2014-03-03 · BNSF’s Safety Overview 2 • Rail is safest mode of land transportation • BNSF’s safety vision is to prevent accidents

Low Pressure Tank Car, DOT 111A100W1

“New” 1232 Cars vs. “Old” DOT 111 Cars

• 1/2” vs.7/16” thick steel

• ½” extra protective head shield

• Roll over protection

• Larger pressure release valve

• 50% better crashworthiness

DOT ANPRM – AAR Comments

• Aggressive phase out of “older style” DOT 111 tank car

• Require jackets and thermal protection on the “new style cars” 1232

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Rail industry voluntarily adopted stronger tank car standards in Oct. 2011

DOT 111

1232

Page 18: BNSF RAILWAY Safety and Hazmat Overview · 2014-03-03 · BNSF’s Safety Overview 2 • Rail is safest mode of land transportation • BNSF’s safety vision is to prevent accidents

Industry Pushing for ChangeBNSF is supporting increased standards for tank cars that carry hazmat

• Aggressive phase out older-model tank cars

• Increase federal tank car design standards for new cars, or retrofit existing cars

• Require additional safety upgrades to cars ordered since Oct. 2011: Installation of high-flow capacity

relief valves Design modifications to prevent

bottom outlets from opening in an accident

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• Eliminate option for rail shippers to classify a flammable liquid with a flash point between 100 and 140 degrees as a combustible liquid

Page 19: BNSF RAILWAY Safety and Hazmat Overview · 2014-03-03 · BNSF’s Safety Overview 2 • Rail is safest mode of land transportation • BNSF’s safety vision is to prevent accidents

Industry Safety Actions with U.S. DOT

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• The rail and petroleum industries are working together to ensure shipping crude oil by rail is safe

• Petroleum industry and PHMSA* determining oil volatility

• Rail industry analyzingrouting protocols andadditional speed reduction to reduce risk

• Railroads, car owners and customers developingfuture tank car improvements andenhancements

* Pipeline and Hazardous Material Safety Administration

Page 20: BNSF RAILWAY Safety and Hazmat Overview · 2014-03-03 · BNSF’s Safety Overview 2 • Rail is safest mode of land transportation • BNSF’s safety vision is to prevent accidents

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Response: Making a Difference

Safety Initiatives Hazmat Training

Specialized Staff/Equipment