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BMM Ispat Ltd.,Six monthly Compliance Report for the period

from “October-2019 to March-2020” on theEnvironmental Clearance granted us dated

10th May 2010

DDaannaappuurraa VViillllaaggee,,HHoossppeett TTaalluukk,,

BBeellllaarryy DDiissttrriicctt,, PPIINN--558833222222,,KKaarrnnaattaakkaa

`̀

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Compliance Report to EC Conditions imposed by MoEF&CC Government of India to M/s BMMIspat Ltd., for the proposed Integrated Steel Plant (2 MTPA), Cement Plant (1.4 MTPA) andCaptive Power Plant (230 MW) at village Danapura, Taluk Hospet, District Bellary, KarnatakaState.

Ref

1EC issued by MoEF vide Letter no: F. No. J-11011/ 236/2008- IA II( I) Dated 18th May

2010.

2 Extension of validity of EC issued MoEF &CC vide Letter no: F. No. J-11011/236/2008- IA II( I) dated 17th May 2017.

During Reporting period, the following manufacturing units were under operation.

BMMIL ISP

Manufacturing Units Capacitygranted

CapacityalreadyImplemented

Capacity to beExecuted

UnitOperationOn the dayof your visit

1 Iron ore beneficiationplant 3.4 1.30 2.1 Working

2 Palletisation Plant 1.20 1.20 Completed Working

3 DRI Plant 0.7 0.70 Completed Working

4 Coke ovens 0.8 - 0.8 Unit to beExecuted

5 Sinter plant 2.5 - 2.50 Unit to beExecuted

6 Blast furnace 1.7 - 1.70 Unit to beExecuted

7 EAF & BOF steelmaking 2.3 1.1 1.20 Unit to be

Executed

8

Continuous castingmachinesSlab CasterBillet caster

1.10

1.10

Shutdown

9Rolling MillsHot strip millStructural / wire rods

1.00

1.00

0.85 1.15 Shutdown

10 Oxygen Plant 2x500 1x500 1x500 Shutdown

11 Calcining kilns 1080 - 1080 Unit to beExecuted

11 Cement Plant 1.4 - 1.40 Unit to beExecuted

12 Power Plant 230140 20 Shutdown70 Working

This is for your kind information

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SPECIFIC CONDITIONS Updated up to March-2020

Sl.No.

SPECIFIC CONDITIONS COMPLIANCE

i) All the recommendations of theSouthern Western Railway, Hubli,Karnataka mentioned in the ‘NoObjection’ for the construction ofproposed steel plant vide letter no.H/W.280/II/NOC/DRG dated 28thJanuary, 2008 shall be strictlyimplemented and report submitted tothe Ministry and its regional office atBangalore.

Based on ‘No Objection certificate’ granted bySouth Western Railway, Hubli, for theestablishment of proposed 2 MTPA IntegratedSteel Plant, vide its letter no.H/W.280/II/NOC/DRG dated January 28th,2008; the Company has planned no industrialactivity 30m from the Rail way boundary.

iii) Efforts shall be made to reduce RSPMlevels in the ambient air and a timebound action plan shall be submitted.

On line ambient air quality monitoringand continuous stack monitoringfacilities for all the stacks shall be

The industry has implemented the followingmeasures to mitigate the Fugitive emission.

Wagon Tripler System for unloading Coal isestablished. While unloading Coal from wagonsdry Fog system will be automatically activated.Thus Fugitive emission is controlled.Coal is conveyed through closed conveyersystem via Screening, where Dry Fog system hasbeen installed at two locationsIron ore and Pellets are stored in barricadedStock Yard of height 6 Mtrs.Internal Roads are concreted for distance of10.5 Kms.Road Concreting in other areas is in progress.Concreted roads are swept regularly to removedust using sweeping machines.Water sprinkling is carried out regularly bysystematic manner on unpaved internal roadsand outside roads.Around 3, 37,909 saplings were planted sincefrom the inception along Avenues and alongperiphery of the plant as Afforestationmeasures.From October-2019 to March-2020 about 759tree saplings have been planted.

(a) Ambient Air Quality Monitoring is beingcarried out regularly at six stations and analysisreports are uploaded in Company’s website–www.bmm.in/compliance.html. Reports aresubmitted to Regional office, KSPCB, Ballari,every month.(b) Two Continuous Ambient Air Qualitymonitoring (CAAQM) stations are installed. Oneis on western boundary and another is onnorthern boundary, in consultation andinstruction of KSPCB. This equipment monitor

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provided and sufficient air pollutioncontrol devices viz. Electrostaticprecipitator (ESP), gas cleaning plant,dust capture, ventury scrubber, bagfilters etc. shall be provided to keepthe emission levels below 50 mg/Nm3by installing energy efficienttechnology.

At no time, the emission level shall gobeyond the prescribed standards.Interlocking facilities shall be providedso that process can be automaticallystopped in case emission level exceedsthe limit.

continuously and the data captured is recordedelectronically and monthly extract is beingsubmitted to KSPCB, Regional Office, Bellary,every month.(c) Continuous Stack monitoring facility hasbeen provided for the chimneys attached forthe following

Sl.No ManufacturingFacility

Chimneyattached to

1 2X500 TPD DRIPlant(Kiln 1&2)

ESP outlet

2 2X500 TPD DRIPlant(Kiln 3&4)

ESP outlet

3 25 MW AFBC boileroutlet

4 1X70 MW CPP CFBC boileroutlet

5 Pellet Plant - 1 Kiln exhaust6 Pellet Plant -2 Kiln exhaust7 2X70MW CPP CFBC Boiler

outlet8 SMS FES DE

system

Complied.Emission level meets the prescribed Standards,Interlocking facilities is provided.

The Industry has replaced with new opacitymonitors & running on trial basis. Display boardwill be fixed and connection will be given oncethe results are satisfied with manual results.

The State Pollution control Board has stipulated100 mg/NM3 in consent order for the Chimneyattached Sponge Iron units as per MoEF&CCnotification GSR 414(E) dated May 2008.The PM emission from Dedusting Chimneyattached DRI plant is less than 50 mg/NM3.Inter locking arrangement is provided.

iv) Electrostatic precipitator (ESP) shall beprovided to sponge iron plants, iron orepelletising plant, sinter plant and powerplant to clean process gas anddischarged through stacks to controldust emissions within 50mg/Nm3.

Complied

20 nos. of Bag Filters are provided for4X500TPD DRI plants, and the emissioncontrolled is within 50mg/Nm3.

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Sl.No.


Dust extraction system at coal crushingunit, material transfer points etc. anddust extraction system with bag filtersshall be provided to DR plant, BF plantand coke plant to control dust emissionswithin 50mg/Nm3.

Dust catcher and ventury scrubbersshall provided to steel melting shop toclean BOF gas and Bag filters shall beprovided to clean EAF gases within50mg/Nm3.

Energy recovery from top blast furnace(BF) gas shall be done to reduce greenhouse gases.

Dust Extraction system shall beprovided to the Iron ore beneficiationplant to collect the dust in ore handlingpoints and then cleaned in wetscrubbers. The clean air shall be let outinto the atmosphere through stack. Thedust collected in bag filters and ESPshall be recycled in the process. All thestacks shall have adequate height as perCPCB guidelines.

BF and Coke oven plants are yet to becommissioned.

As per condition Dust catcher and venturyscrubbers and bag filters have been provided tothe SMS. PM level in the EAF & FES bag filter isbeing maintained below 50mg/Nm3

The plant is in design stage, the condition willbe complied after construction.

It is complied

3 Nos. of Dust Extraction systems are providedto the beneficiation plants wherever necessarywith stack. The dust collected in the DE systemis being recycled in the process and thechimney emission in within the CPCBguidelines.

v) Hot gases from DRI kiln shall be passedthrough Dust settling Chamber (DSC) toremove coarse solids and After BurningChamber (ABC) to burn CO completelyand used in waste heat recovery boiler(WHRB). The gas then shall be cleanedin ESP before leaving out into theatmosphere through ID fan and stack.

The hot gas from DRI kiln is being passedthrough Dust settling Chamber (DSC) to removecoarse solids and After Burning Chamber (ABC)to burn CO completely and used in waste heatrecovery boiler (WHRB). The gas then cleanedin ESP before leaving out into the atmospherethrough ID fan and stack.

vi) An action plan shall be prepared andsubmitted to the Ministry’s regionaloffice at Bangalore for the control ofSO2 emissions from the captive powerplant

In order to control SO2 emission from theCaptive Power Plant, the Company is usingcoal, having low sulphur content in it.

The Company has installed CFBC technologyboilers. In this CFBC Technology, SO2 formationcan be greatly minimized due to addition ofDolochar / limestone/dolomite.

The Company has constructed height ofChimney based on the CPCB norms, for widerdispersion of flue gases.

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Sl.No.


The Company is monitoring AAQ at 6 monitoringStations in the core as well as buffer area. Ascould be seen from the AAQ results, the SO2levels in the core and buffer area are wellwithin the NAAQ standards. Abstract of monthlymonitoring report from October-2019 toMarch-2020 is enclosed as Annexure- 1

AAQ monitoring Reports are also displayed onCompany’s web site -http://www.bmm.in/complaince.html

In view of the above this condition is complied.vii) All the standards prescribed for the

coke oven plant shall be followed as perthe latest guidelines. Proposer and fullutilization of coke oven gases in powerplant using heat recovery steamgenerators shall be ensured and no fluegases shall be discharged into the air.

Coke oven plant is in the design stage.These points will be complied.

viii) Only dry quenching method in the cokeoven shall be adopted and waterrequirement shall be reducedaccordingly

Coke oven plant is in the design stage.These points will be complied.

ix) The National Ambient Air QualityEmission Standards issued by theMinistry vide G.S.R. No. 826(E) dated16th November, 2009 shall be followed.

Complied

x) Gaseous emission levels includingsecondary fugitive emissions from allthe sources shall be controlled withinthe latest permissible limits issued bythe Ministry and regularly monitored.Guidelines/Code of practice issued bythe CPCB shall be followed. Newstandards for the sponge iron plantissued by the Ministry vide G.S.R 414 (E)dated 30th May, 2008 shall be followed.

Noted

Complied

xi) Vehicular pollution due totransportation of raw material andfinished product shall be controlled.

Proper arrangements shall also be madeto control dust emissions during loadingand unloading of the raw material andfinished product.

The main raw materials for the Steel Plant areCoal and Iron ore. They are transported to theplant site by Rail way wagons & unloaded inwagon tippler.

Wagon Tippler System for unloading of Coal isestablished. While unloading coal from wagonsdry fog system will be automatically actuated.Thus fugitive emission is controlled.Coal is conveyed through closed conveyersystem via Screening , where Dry Fog systemhas been installed at two locations

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Sl.No.


All the raw materials including fly ashshall be transported in the closedcontainers only and shall not beoverloaded.Vehicular emissions shall be regularlymonitored

Iron ore and Pellets are stored in BarricadedStock Yard of height 6 Meters. Internal Roadsare concreted for distance of 10.5 Kms,completed.

Fly ash is being transported to Cement plant byclosed Containers

Vehicles having Emission Certificate fromcompetent Authority are only allowed to enterpremises.

xii) In-plant control measures like tarring ofroads, green belt and goodhousekeeping shall be done to controlfugitive emissions from all thevulnerable sources.

Fume extracting system with bag filtersshall be provided to control fugitiveemissions from steel melting shop (SMS)and treated gases shall be let out intothe atmosphere through a stack.

Dust suppression system shall beprovided in unloading areas. At thematerial transfer points, dischargepoints, raw material storage andconveyor area shall be completelycovered.All the internal roads shall be asphaltedto control fugitive dust emissions.Water spraying shall be done to preventthe dust emissions due to vehicularmovement. Monitoring of fugitiveemissions in the work zone environmentshall be carried out regularly as per theCPCB guidelines and reports submittedto the Ministry’s Regional Office atBangalore, KSPCB and CPCB.

Roads are concreted. Developed extensivegreen belt & maintained good housekeeping.

Complied

Dust Suppression system i.e. Dry Fog systemsare installed at Wagon Tippler area, Coaldischarge in to conveyer belt, screening area.10.5Kms of internal Roads are concreted.Road Concreting in Other Areas is in progress.Water sprinkling is carried out regularly insystematic manner on unpaved internal roadsand outside roads.Concreted roads are swept regularly to avoidregeneration fugitive dust using sweepingmachines.Unauthorized vehicles entry to Plant premisesis restricted.Vehicles having Emission Certificate are onlyallowed to enter premises.Around 3,37,909 saplings are planted alongAvenues and along periphery of the planttowards Afforestation measures. FromOctober-2019 to March-2020 about 759 treesaplings have been planted.

Monitoring of Fugitive emission is being carriedout regularly.

xiii) Total water requirement fromTungabhadra dam shall not exceed 95.3MLD due to adoption of dry quenching inthe coke oven plant and air cooled

Noted

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Sl.No.


condensers although ‘permission ‘ fromthe State Govt. is obtained for 100 MLDvide letter no. CI/312/SPI/2008 dated21st October, 2008.

As proposed, no ground water shall beused.

Air cooled condensers and closed circuitcooling system shall be provided tofurther reduce water condensers andclosed circuit cooling system shall beprovided to further reduce waterconsumption and water requirementshall be further reduced accordinglyand shall inform to the Ministry and itsRegional Office at Bangalore.

The cooling water from palletizingplant, DR plant, sinter plant, BF plant,steel making units and rolling mills willbe recycled/ reused for gas /equipment cooling.

Thickeners shall be provided to recoverclear water from the tailings of thebeneficiation plant. Settling tanks andthickeners shall be provided to recoverclear water from tailings, continuouscasting machines shop, rolling mills andreduce fresh water requirement.

The effluent from power plant such asboiler blow down, DM plantregeneration wastewater shall beneutralized in the neutralization tankand treated effluent shall be used forash conditioning, dust suppression,green belt development and other plantrelated activities within the plantpremises.

Sanitary waste generated from allsections of the steel plant shall becollected in a closed drain from tailings,continuous casting machines shop,rolling mills to reduce fresh waterrequirement and treated water will beutilized for green belt development.

For 2 MTPA Steel plant no Ground water is usedfor process.

Air Cooled Condensers are provided at2 x 70 MW Thermal Power Plant1 x 70 MW Thermal Power Plant

Water conservation plan is implemented; wastewater generated from the DM Plant isneutralized and used in cooling rotary kilns.

Cooling water from the units is recycled aftertreatment. No discharge of treated wastewater.

Settling tanks provided to recover clear waterfrom tailings.

The effluent from power plant such as boilerblow down, DM plant regeneration wastewateris neutralized in a neutralization tank. Thiswater is used as for ash conditioning, dustsuppression, green belt development and kilncooling in sponge iron plant.

2 No. of STPs are commissioned. Treated waterbeing utilized to green belt.

xiv) Efforts shall be made to make use ofrain water harvested. If needed,

3 No. of storm water collection ponds aredeveloped wherein rain water is collected and

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Sl.No.


capacity of the reservoir shall beenhanced to meet the maximum waterrequirement. Only balance waterrequirement shall be met from othersources

reused for process.

The harvested water is also used for green beltand dust suppression activity.

xv) All the wastewater from the differentplants shall be treated in effluenttreatment plant.

All the treated wastewater shall bemonitored for pH, BOD,COD, oil &grease, cyanide, phenolic compounds,Chromium+6 etc. besides other relevantparameters.

The wastewater from the different plants aretreated in effluent treatment plant, monitored,recycled and reused for activities like ashconditioning, dust suppression, green beltdevelopment and other related activities withinthe plant premises.The waste water is analyzed for the parametersas per the CFO and is being submitted toKSPCB.

xvi) “Zero’ effluent discharge shall bestrictly followed and no wastewatershall be discharged outside thepremises.

Zero effluent discharge principle adopted andno wastewater is discharged outside thepremises.

xvii) The water consumption shall not exceed16m3/Ton of Steel as per prescribedstandard.

At present water consumption is less than16m3/Ton of Steel.

xviii) Regular monitoring of influent andeffluent surface, sub-surface andground water shall be ensured andtreated wastewater shall meet thenorms prescribed by the State PollutionControl Board or described under theE(P) Act whichever are more stringent.

Leachate study for the effluentgenerated and analysis shall also beregularly carried out and reportsubmitted to the Ministry’s RegionalOffice at Bangalore KSPCB and CPCB.

The treated waste water is reused in theprocess. Zero discharge norms adopted.Surface and sub-surface water quality

monitoring is being done for the present fromthe following monitoring Stations

MonitoringStations

SurfacewaterQuality

SubsurfaceWaterquality

Kempuhallanallah

1- Upstream1- downstream

-

Danayakanakerenallah

1- Upstream1- downstream

-

TB Dam 1 -Danapura village - 1Hanumanahalli - 1Galemmanagudi - 1Mariyammanhalli - 1

Leachate study has been conducted for fly ash& slags. Reports already furnished to theRegional office, MoEF&CC.

xix) Coal and coke fines shall be recycledand reused in the process. Flue dustfrom ESPs, sinter BF return, mill scale &

Coal dust collected in the DE system is beingrecycled in DRI plant. It is being injected toABC chamber through dense vessel conveying

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Sl.No.


muck shall be collected and recycled inthe sinter plant. Scrap shall be reused.

Coke breeze shall be recycled to cokeoven.

All the bag filter dust, raw meal dust,coal dust, clinker dust and cement dustfrom pollution control devices of thecement plant shall be recycled andreused in the process and used forcement manufacturing.

Spent oil and batteries shall be sold toauthorized recyclers/ re-processorsonly.

system, where complete combustion is beingtaken place & 200t/day extra steam isgenerated in the WHRB. There by optimumutilization of non renewable resources.

Plant not installed.

The fly ash generated is being sold to cementmanufacturers.

Complied

xx) All the char from DRI plant shall beutilized in AFBC boiler of power plantand no char shall be disposed offanywhere else.

AFBC boiler shall be installedsimultaneously along with the DRI plantto ensure full utilization of char fromthe beginning.

All the blast furnace (BF) slag shall begranulated. BF slag and dust from ESP,bag filters etc. shall be provided tocement manufacturers for furtherutilization.

SMS slag shall also be properly utilized.

Tailings from the beneficiation plantshall be disposed of properly in thetailing dam only.

All the other solid waste includingbroken refractory mass shall be properlydisposed off in environment-friendlymanner.

Char generated from the DRI plants are beingused in CFBC boilers

Complied

Blast Furnace unit is under design stage. Thecondition will be Complied.

Complied. Shutdown

The tailings are stored properly in the tailingponds and dried tailings or partially moisttailings are reused in the plant.

Complied

xxi) All the slag shall be used for land fillinginside the plant or used as buildingmaterials only after passing throughToxic Chemical Leachability Potential(TCLP) test.

Toxic slag shall be disposed in secured

Complied.

Sample of slag from IF, has been tested Lab forToxic Chemical Leach ability Potential (TCLP).And the results are within the permissible limit.The report already furnished to Regional office,MoEF&CC.

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Sl.No.


land fill as per CPCB guidelines.

Otherwise, hazardous substances shallbe recovered from the slag and outputwaste and be disposed in securedlandfill as per CPCB guidelines.

xxii) Proper housekeeping shall be ensuredand all the raw material includingscrap, coal etc. shall be stored atdesignated places.

Good housekeeping is practiced.Raw materials are received and stored atdesignated places.Scraps are also stored at designated place

xxiii) Proper handling, storage, utilization anddisposal of all the solid waste shall beensured and regular report regardingtoxic metal content in the wastematerial and its composition; end usedof solid/hazardous waste shall besubmitted to the Ministry’s RegionalOffice at Bangalore, KSPCB and CPCB.

Proper handling, Storage, utilization anddisposal of all the solid waste are ensured. TheQuantity of Solid waste generated and itsutilization is furnished in the Annexure-2.

xxiv) A time bound action plan shall besubmitted to reduce solid waste, itsproper utilization and disposal.

1]. The issue of reduction Solid wastegeneration, its utilization and disposal has beencarefully considered and enumerated whilepreparing EIA document in consultation withthe Process consultant. The quantity has beenassessed based on mass balance / materialbalance and technology. The Process consultantbased on his wide knowledge and practicalexperience on the subject has planned toutilize the solid waste generated back in theprocess. The quantity of Solid waste generatedand its utilization is furnished in the Annexure-2.

2] With regard to Toxic metal content in theIF slag sample [one No.]. The leachate from theslag samples were analysed for toxic metalcontent and other parameters, from thelaboratory recognized by MoEF&CC. Analysisreports furnished to the Regional office, MoEF.

3]. Hazardous waste.Hazardous waste generated for the present isWaste Oil, used oil. These are properlydisposed as per Hazardous Waste ManagementRules

xxv) Proper utilization of fly ash shall beensured as per Fly Ash Notification,1999 and subsequent amendment in2003 and 2010.All the fly ash from the captive powerplant shall be used maximum in making

Complied

The fly ash from captive power plant is beingsold to cement plants & Brick Manufacturingunits Like,

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Pozollona Portland Cement (PPC) in theproposed cement plant.

Dalmia cement (Bharat) ltd.The ramco cements limited.J k cements works –Muddapur.Penna cement industries ltd.Rain cements limitedShrinidhi chemicals & minerals pvt ltd.Kushal enterprises.Kushal traders.Lucky enterprises.Mangal traders.Masha Allah traders.Shri laxmi minerals.SR enterprises.Sree rajeswari goods transport. (REGD)Sri Kottureswara traders.Sri Sainath enterprises.Suresh enterprises pvt ltd., Hubli.

xxvi) A Risk and Disaster Management Planalong with the mitigation measures shallbe prepared and a copy submitted tothe Ministry’s Regional Office atBangalore, KSPCB and CPCB within 3months of issue of environmentclearance letter.

Risk and Disaster Management plan along withmitigation measures have been studied indetail and provided in the EIA document.A copy of the Disaster Management Plan wasalready submitted to the ministry’s regionaloffice.

xxvii) As proposed, green belt shall bedeveloped in 472 ha (33%) out of total1429 ha in and all around the plantboundary and wherever space isavailable to mitigate the effects of airemission as per CPCB guidelines inconsultation with local DFO.

Greenbelt development work is in progress.Around 3, 37,909 saplings are planted alongAvenues and along periphery of the plant asAfforestation measures. From October-2019 toMarch-2020 about 759 saplings have beenplanted.

xxviii) Prior permission from the State ForestDepartment shall be taken regardinglikely impact of the expansion of theproposed steel plant on the reserveforests. Measures shall be taken toprevent the impact of particulateemission/fugitive emissions, if any fromthe proposed plant on the surroundingreserve forests viz., RF (4km),Nandibanda RF (4km) and SandurRF(4km) located within 10km radiusproject. Further, Conservation Plan forthe Conservation of wild fauna inconsultation with the State ForestDepartment shall be prepared andimplemented.

A detailed study on the Flora, Fauna AquaticEcology and Fisheries study has been done byDr. T. Balakrishna, Functional Area Expert inthe Field of Bio diversity.

According to the study no endangered andendemic species [Flora & Fauna] recorded inthe project area and its surroundings.

xxix) All the recommendations made in theCharter on Corporate Responsibility forEnvironment Protection (CREP) for the

Complied

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Sl.No.


steel plants shall be implemented.xxx) All the commitments made to the public

during the Public Hearing/PublicConsultation meeting held on 17th Sep,2009 shall be satisfactorily implementedas a separate budget for implementingthe same shall be allocated andinformation submitted to the Ministry’sRegional Office at Bangalore.

The major points raised in the PH meeting havebeen compiled/ the same are covered underCSR schemes. The details are alreadysubmitted to the ministry in its regional office.Annexure-3&4.

xxxi) At least 5% of the total cost of theproject i.e., Rs. 310.00 core shall beearmarked to which the corporate socialresponsibility and item-wise detailsalong with time bound action plan shallbe prepared and submitted to theMinistry’s Regional Office at Bangalore.Implementation of such programs shallbe ensured accordingly in a time boundmanner.

Subsequent to grant of EC vide ref cited above,The GOI has amended the Company Act 2013,incorporating that an industry every year isrequired spend at least 2% of the average netprofit of the Company pertaining threeimmediate preceding years.

In this connection it is submitted Annexure-4spend on CSR activity.

xxxii) Rehabilitation and Resettlement Planfor the project effected populationincluding tribals as per the policy of theState Govt. in consultation with theState Govt. of Karnataka shall beimplemented. Compensation paid in anycase shall not be less than the normsprescribed under the NationalResettlement and Rehabilitation Policy,2007.

Rehabilitation and Resettlement Policy hasbeen formed by the Management and the sameis described in the EIA and EMP report inChapter -6 page 29-36.

As of now there is no rehabilitation.

xxxiii) The company shall provide housing forconstruction labour within the site withall necessary infrastructure andfacilities such as fuel for cooking,mobile toilets, mobile STP, safedrinking water, medical health care,crèche etc. The housing may be in theform of temporary structures to beremoved after the completion of theproject.

Complied

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B.GENERAL CONDITIONSSl.No. GENERAL CONDITIONS COMPLIANCE

i) The project authorities shall strictly adhereto the stipulations made by the KarnatakaPollution Control Board (KPCB) and theState Government.

Stipulations made by KSPCB are beingfollowed.

ii No further expansion or modifications inthe plant shall be carried out without priorapproval of the Ministry of Environment andForests.

Noted.No further expansion or modifications inthe plant will be carried out without priorapproval of Ministry of Environment andForests.

iii The gaseous emissions from various processunits shall conform to the load/mass basedstandards notified by this Ministry on 19thMay, 1993 and standards prescribed fromtime to time.

The State Board may specify more stringentstandards for the relevant parameterskeeping in view the nature of the industryand its size and location.

On-line continuous monitoring system shallbe installed in stacks to monitor SPM andinterlocking facilities shall be provided sothat process can be automatically stoppedin case emission level exceeds the limit.

Noted the condition and ensure that thegaseous emissions will conform to thestandards.

Noted

Already installed and is in operation.

iv At least four ambient air quality monitoringstations shall be established in thedownward direction as well as wheremaximum ground level concentration ofSPM, SO2 and NOx are anticipated inconsultation with the KPCB.

Data on ambient air quality and stackemission shall be regularly submitted to thisMinistry including its Regional Office atBangalore/KPCB and CPCB once in sixmonths.

AAQM stations, in consultation with KSPCBare established at the following villages.PM10, PM2.5, SO2 and NOx, are beingmonitored regularly.

Danapura VillageGunda Tanda VillageHanumanahalli VillageMariyammanahalli VillageGunda villageGalemmanagudi village

Reports being submitted to the RegionalOffice at Bangalore & KSPCB regularly.

v Industrial wastewater shall be properlycollected and treated so as to conform tothe standards prescribed under GSR 422 (E)dated 19th May, 1993 and 31st December,1993 or as amended form time to time. Thetreated wastewater shall be utilized forplantation purpose.

Steel Plant is being established in phases.Based on CFO conditions, stipulated byKSPCB, Industrial wastewaters arecollected, treated and reused / recycled inthe process/ dust suppression / gardening.

Zero discharge norms as per CFO conditionsare complied.

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Sl.No. GENERAL CONDITIONS COMPLIANCE

vi The overall noise levels in and around theplant area shall be kept well within thestandards (85 dBA) by providing noisecontrol measures including acoustic hoods,silencers, enclosures etc. on all sources ofnoise generation.

The ambient noise levels shall conform tothe standards prescribed under EPA Rules,1989 viz. 75 dBA (day time) and 70 dBA(night time).

Precautionary measures for control of Noiseare taken by providing acoustic enclosuresfor noise generating machines. Steps takento see overall noise levels in and around theplant area are kept within the standards.

vii The company shall develop surface waterharvesting structures to harvest the rainwater for utilization in the lean seasonbesides recharging the ground water table.

Three rain water harvesting ponds along anatural stream are developed. Rain water isused for green belt development and dustsuppression.

viii All the measures regarding occupationalhealth surveillance of the workers shall beundertaken and regular medicalexamination of all the employees shall beensured as per the Factories Act andrecords maintained.

Annual medical checkups to all employeesfor occupational related health areconducted.Minor disease / illness are treated at theOccupational Health Centre established inthe Factory for all employees. Two MBBSdoctors are providing medical service at theCentre. Further medical treatment isextended to all employees through cashlessmed claim policy and ESIC facility.

ix The project proponent shall also complywith all the environmental protectionmeasures and safeguards recommended inthe EIA/EMP report. Further, the companymust undertake socio-economicdevelopment activities in the surroundingvillages like community developmentprograms, educational programs, drinkingwater supply and health care etc.

The Company has taken environmental andsocial measures as per the EIA/EMP report.

x As proposed, Rs 412.00 Crores and 42.25Crores shall be earmarked towards capitalcost and recurring expenditure/annum forenvironment pollution control measures andshall be used to implement the conditionsstipulated by the Ministry of Environmentand Forest as well as the StateGovernment. An implementation schedulefor all the conditions stipulated herein shallbe submitted to the Regional Office of thisMinistry at Bangalore. The funds soprovided shall not be diverted for any otherpurpose.

Out of Rs 412.0 crore; till date Rs. 179.78crore have been invested on pollutioncontrol equipments, like ESP, Bag filters,chimneys, Scrubbers, STP’s, etc.,

Further investment will be made, upon thenew units’ construction.

Necessary fund provisions are made in thebudget for environment measures.

xi A copy of clearance letter shall be sent bythe proponent to concerned Panchayat, ZilaParishad/Municipal Corporation, UrbanLocal Body and the local NGO, if any, from

Complied

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whom suggestions/representations, if any,were received while processing theproposal. The clearance letter shall also beput on the web site of the company the byproponent.

xii The project proponent shall upload thestatus of compliance of the stipulatedenvironment clearance conditions,including results of monitored data on theirwebsite and shall update the sameperiodically.It shall simultaneously ne sent to the

Regional Office of the MoEF, the respectiveZonal Office of CPCB and the KPCB.

The criteria pollutant levels namely; SPM,RSPM, SO2, NOx, (ambient levels as well asstack emissions) or critical sectoralparameters, indicated for the projects shallbe monitored and displayed at a convenientlocation near the main gate of the companyin the public domain.

Being Complied.

EC letter, Environmental compliance andmonthly Environmental Monitoring report isbeing uploaded to BMM websiteperiodically. It can be seen from thewebsite link provided below.http://www.bmm.in/complaince.html

xiii The project proponent shall also submit sixmonthly reports on the status of thecompliance of the stipulated environmentalconditions including results of monitoreddata (both in hard copies as well as by e-mail) to the Regional Office of MoEF, therespective Zonal Office of CPCB and theKPCB. The Regional Office of thisMinistry/CPCB/KPCB shall monitor thestipulated conditions.

Six monthly reports are being submittedRegional Office of MoEF&CC, Bengaluru,and concerned offices regularly.

xiv The environmental statement for eachfinancial year ending 31st March in Form-Vis mandated to be submitted by the projectproponent to the concerned State PollutionControl Board as prescribed under theEnvironment (Protection) Rules, 1986, asamended subsequently, shall also be put onthe website of the company along with thestatus of compliance of environmentalconditions and shall also be sent to therespective Regional Offices of the MoEF bye-mail.

Environmental Statements are submitted toKSPCB regularly every year.

Environmental statement was submitted on27.09.2019

xv The Regional Office of this Ministry atBangalore/CPCB/KPCB shall monitor thestipulated conditions.

A six monthly compliance report and themonitored data along with statisticalinterpretation shall be submitted to themregularly.

Six monthly compliance reports areregularly submitted to the Regional office.

Page | 17


xviThe Project Proponent shall inform thepublic that the project has been accordedenvironmental clearance by the Ministryand copies of the clearance letter areavailable with the KPCB and may also beseen at Website of the Ministry ofEnvironment and Forest athttp:/envfor.nic.in.

This shall be advertised within seven daysfrom the date of issue of the clearanceletter, at least in two local newspapers thatare widely circulated in the region of whichone shall be in the vernacular language ofthe locality concerned and a copy of thesame should be forwarded to the Regionaloffice at Bangalore.

Complied

Complied

xvii Project authorities shall inform theRegional Office as well as the Ministry, thedate of financial closure and final approvalof the project by the concerned authoritiesand the date of commencing the landdevelopment work.

Complied.

Annexure-1

PM10 PM2.5 SO2 Nox PM10 PM2.5 SO2 Nox PM10 PM2.5 SO2 NoxOct-19 63.33 25.44 12.12 10.96 58.44 22.67 11.75 10.78 63.11 24.56 12.41 11.35Nov-19 61.88 23.88 11.65 10.58 59.13 21.63 12.05 10.94 61.50 23.13 11.55 10.46Dec-19 63.22 24.44 11.80 10.87 61.11 21.00 11.84 10.99 64.33 23.56 11.66 10.75Jan-20 65.00 24.78 11.89 11.07 65.22 24.56 11.74 10.69 59.33 22.56 11.42 10.26Feb-20 60.88 26.25 13.71 11.34 58.63 25.38 12.17 11.16 59.50 25.38 13.25 11.43Mar-20 61.57 25.34 13.24 12.07 59.86 24.63 12.48 11.66 63.43 27.34 12.63 11.83Average 62.65 25.02 12.40 11.15 60.40 23.31 12.00 11.04 61.87 24.42 12.15 11.01

PM10 PM2.5 SO2 Nox PM10 PM2.5 SO2 Nox PM10 PM2.5 SO2 NoxOct-19 62.89 23.11 11.81 11.00 54.56 21.33 12.07 11.18 63.67 23.00 12.50 11.36Nov-19 61.00 22.22 11.58 10.53 56.33 21.67 11.50 10.37 61.67 21.89 11.90 10.90Dec-19 64.22 23.22 12.18 11.01 61.56 21.68 11.75 10.94 64.56 23.89 11.93 11.09Jan-20 65.44 23.44 12.89 11.71 58.00 21.44 11.50 10.52 65.67 24.33 11.77 10.65Feb-20 61.38 28.63 12.30 11.38 58.13 27.25 11.76 10.90 57.00 25.88 12.44 11.28Mar-20 61.00 26.29 12.20 11.31 59.14 26.64 12.63 11.99 61.14 27.54 12.41 11.58Average 62.66 24.49 12.16 11.16 57.95 23.34 11.87 10.98 62.28 24.42 12.16 11.14

Month/ParameterAAQ4-Mariyamanahalli Village AAQ5 -Gunda Village AAQ6-Galamanagudi Village

Ambient Air quality monitoring average results October-2019 to March-2020 Unit: µg/m3

Month/ParameterAAQ1-Danapura Village AAQ2-Gundatanda Village AAQ3- Hanumanahalli Village

Annexure-2

Table: Solid Waste & Hazardous Waste generation and its proper utilization and disposalSl.No.

Nature of solid wastegenerated

Quantity Method of disposal Time required toimplement

1 Beneficiation planttailings

1100t/day

Stored in Tailing dam Implemented

2 Pellet plant ESP dust, unburnt pellet, coal ash.

50 t/day As this solid waste contains 35-40% of Fe, the entire waste isbeing reused in beneficiationplant for recovery of iron ore.

Implemented

3 0.7 MTPA DRI planta. Dust from De-dusting

System (bag filters)120 t/day Coal dust collected in bag filters

are stored in a silo’s conveyedthrough pneumatic operateddense vessel conveying system.Then this dust is injected to ABCchamber in DRI kiln for furthercombustion and energy recovery.This process increasestemperature in exhaust fumesthen produces more steam inWHRB’s.

Implemented

b. Char & dolochar (un burntcoal) from ProductSeparation

240 t/day Entire char & dolochar is used inpower plant.

Implemented

c. Fly ash from ESP of DRIplant.

680 t/day Partially this fly ash is used forbrick making in our own brickplant. Remaining is being usedfor land fill. In future it will beused in sinter plant for makingsinter, after installation of sinterplant.

Work on sinterplant yet to come.

4 Fly ash from Captivepower plant

450 t/day Daily 250-300 tons of the fly ashis being sold to cement plants forcement making. It is beingtransported in closed containers.30-40 ton/day of fly ash is usingfor brick making inside the plant.Also 15%-25% of fly ash is beingused in all our construction as areplacement to cement.Remaining part of fly ash isbeing used as land fill forleveling the areas inside theconstruction site.

Implemented

Hazardous waste:

General waste:

Sl.No.

Nature of hazardousWaste generated


1 Used oil 13.83 KL Sold to authorized recyclers Implemented2 Waste or Residue

containing oil10 MT Sold to authorized recyclers Implemented

Sl.No.

Nature of wastegenerated


1 Oiled and greased cottonwaste

200kg/month Solid waste quantitygenerated at present isinsufficient to install afull-fledged incinerator.Hence it is beingincinerated in rotarykilns.

Incinerator will beinstalled when all theunits are constructedand put to operation.

2 Bags from bag filters 250 kg/month2 Domestic paper &

Garbage500 kg/month

Annexure-3

Action Plan /Compliances on major issues raised in PH

Points raised Action Plan / Compliance

Socio-economicissues

Education:o 2.0 Acres of land worth of Rs 10.0 lakhs has been donated for School

construction in Danapura Village.o BMMIL also provided full-fledged school building with all amenities at

an expenditure of 30 lakhs.o Distribution of note books are being done every year during May /June

Month for all the Government schools of surrounding villages.o Scholarship for poor students are being provided to help their higher

education.

For detailed CSR activity in education sector please refer CSR details inannexure-3.

CSR:

o 16 nos. of Bore wells are drilled at various locations of the villages for theirdrinking water needs.

o 6nos. of RO treatment plants are proposed to install in 6 villages toprovide potable water.

o RO Drinking water is being supplied through Tankers for villagers duringsummer season.

o RO water is being catered to publics through “Aravattige’s” in threelocation at nearby villages.

Green beltdevelopment

BMMIL was been planted 4500 saplings of different species in Hospete RailwayStation Quarters & Gunda railway stations under CSR activity in the month of Aug-Sept - 2016.

Distributed 3500 saplings to surrounding village’s schools & Green Army NGO Onvacation of World Environmental Day June-2019.

Around 3, 37,909 saplings are planted along Avenues and along periphery of theplant as Afforestation measures. From October-2019 to March-2020 about 759tree saplings have been planted. A Nursery is developed inside the plant andPlantation work is taken upon continuous basis.

Health aspectsof villagers

Health:

• BMM Ispat Ltd., has opened a community health centre in the Name ofBMM Founder ‘Sri Udaychand Singhi’ on 28.3.2012 at HanumanahaliVillage. This village is at a distance of 1.5km from the plant.

• This medical facility is being utilized by the surrounding 6 villages.• Full time MBBS doctors, with staff nurses, etc are appointed by the

Company.• Doctor consultation with all medicines is provided at free of charge.• Dressing, minor stitch services are also provided free of charge.• ECG, X-ray, blood analysis facilities will be provided shortly, procurement

under progress.• Ambulance with mobile hospital to cater the medical services at door step

is also proposed to provide, implementation is under progress.• Till date 3000 members have been treated for various medical

problems/ailments/illness.• BMMIL has set up a foundation called ANURAG-“REHABILITATION

PROGRAMME FOR A DISABLED CHILD" way back in 2008 inassociation with Sanjeevini Hospital, Bellary, Karnataka to provide freetreatment for club foot disease in children. The foundation has conductedoperations and successfully cured till date around 300 kids.

• BMM Ispat Ltd organized one day free medical checkup camp for thesurrounding villages on 20.07.2013 at Govt. High School Ground,Mariyammanahalli village as a part of CSR activity.

• BMM Ispat Ltd organized one day free medical checkup camp for thesurrounding villages on 02.05.2015 at Ganeshmal Jain Higher PrimarySchool, Mariyammanahalli village as a part of CSR activity.

Budget Rs 3 Crores for next ten years.

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Annexure-4CORPORATE SOCIAL RESPONSIBILITY (CSR)

Implementation of CSR Activity

The industry will adopt Danapura village. Improve roads, water supply, sanitation, tree plantation, etc.

Rural Development

BMMIL has constructed 700 houses at Kudloor & Mottur Villages in Siraguppa Taluk of Ballari District in Karnataka for the

people who lost their house in the floods in the year 2009. As committed and promised, all 700 houses are completely built

and handed over to the Government. The Deputy Commissioner, Bellary recently conducted a program and has started

distributing the houses for the homeless.

Environment

BMMIL has roped in “Bangalore Biotechnology Center” to handle bamboo cultivation, which releases maximum oxygen.

Plantation of Bamboo saplings in 10 acres of land near to our plant in the limits of Danapura and Nagalapura has been taken

up on trial basis. Based on the success of this trial plantation. It has planted 50,000 bamboo saplings. Around 5,00,000

saplings of different species has been planted in the 7000 acres of land which BMMIL intends to raise forest in a Phased

manner over the period of 10 years.

BMMIL has planted 4500 saplings of different species in in Hosapete Railway Station Quarters & Gunda railway stationsunder CSR activity in the month of Aug-Sept 2016.

Distributed 3500 saplings to surrounding villagers, schools & Green Army NGO On vacation of World Environmental DayJune-2019.

Drinking water

• In phase one activity, it has decided to provide potable water to 6 villages:

• 16 nos. of Bore wells are being drilled at various locations of the villages for their drinking water needs.

• 6nos. of RO treatment plants are proposed to install in 6 villages to provide potable water.

• Drinking water is being supplied through Tankers for villagers during summer season

Education

• 2.0 Acres of land has been purchased and donated for School construction in Danapura Village spending Rs 5.0 lakh.

• Entire school is being constructed by BMMIL to Danapura Village, A Foundation lying programme for schoolbuilding is held on 11.2.2013. The School building construction activities are started with all facilities with anestimated of Rs. 20 lakhs.

• Distribution of note books will be done every year during May/June Month for all the Government schools ofsurrounding villages.

• Scholarship for poor students will be provided to help their higher education.

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Sports

• BMMIL had sponsored refreshments at the All India Volleyball Tournament for under 14 years at sports complex forplayers who have participated from 14 states across India.

Health

BMMIL has set up a health center in the name Sri. Udaichand Singhi, Community Health Center at Hanumanahalli to provide

medical facilities to 23 villages in and around Danapur Village. The Centre has a full time qualified doctor and medical staff

and is equipped with all facilities.

BMMIL has set up a foundation called ANURAG-“REHABILITATION PROGRAMME FOR A DISABLED CHILD" way

back in 2008 in association with Sanjeevini Hospital, Bellary, Karnataka to provide free treatment for club foot disease in

children. The foundation has conducted operations and successfully cured till date around 300 kids.

An initiative has also been taken to provide nearby 5 villages with pure and safe drinking water.

Community health Centre:

• BMM Ispat Ltd., has opened a community health centre in the Name of BMM Founder ‘Sri Udaychand Singhi’ on28.3.2012 at Hanumanahali Village. This village is at a distance of 1.5km from the plant.

• This medical facility is being utilized by the surrounding 22 backward villages of the State

• Full time MBBS doctors, with staff nurses, etc are appointed by the Company.

• Doctor consultation with all medicines will be provided at free of charge.

• Dressing, minor stitch services are also provided free of charge.

• ECG, X-ray, blood analysis facilities will be provided shortly, procurement under progress.

• Ambulance with mobile hospital to cater the medical services at door step is also proposed to provide, implementationis under progress.

• At an average of daily 40 members have been treated for various medical problems/ailments/illness.

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CSR EXPENDITURE ON VARIOUS ACTIVITIES ARE ATTACHED IN THE TABLE AS DETAILED BELOW

BMM ispat limited was spent Rs 40,631,065 in various corporate socialresponsibility (CSR) programmes during FY 2012 to September 2019

From October-2019 to March -2020 Expenditure on various CSR activities

SL.No Date Nature ofExpenditure Particulars Amount

1. 03.10.2019 WomanEmpowerment

Payment for Tungabhadra Tailoring center TeacherHonorarium-Sep-19 in MM Halli

4250

2. 14.10.2019 Society development

Financial Support for Karnataka Rajya Raitha Sangha forConducting

State Level Former womens day celebration in H B Halli

10000

3. Oct-2019 EducationPayment for Guest Teachers Honorarium gor Govt. High

School. Sep-19 in Gunda Village8000

4. 16.10.2019 Society developmentFinancial Support for Kannadigara Mahasammelana for

Kannada cultural program in B'lore10000

5. 05.10.2019 EducationSchool buses provided for surrounding village students

(Danapura, Galemmanagudi, Gunda, Garaga &G.Nagalapura villages.)

263033

6. Oct-2019 Health / MedicalCSR Ambulence & other expanceses Danapura &

surrounding villages 101700

7. 04.11.2019Woman

EmpowermentPayment for Tungabhadra Tailoring center Teacher

Honorarium-Oct-19 in MM halli 4250

8. Nov-2019 EducationPayment for Guest Teachers Honorarium gor Govt. High

School. Oct-19 in Gunda Village 8000

9. 04.11.2019 EducationSchool buses provided for surrounding village students


263033

10. 08.11.2019 Society developmentContribustion for Kananda Rajyotsava programme in

Hospet 30000

11. 19.11.2019 Society development Road & School repair works in G Nagalapura 50000

12. Nov-2019 Health / Medical CSR Ambulence & other expanceses Danapura &surrounding villages

100500

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13. 06.12.2019 Education

Recruitment remuneration of Mathematics Teacher forGovt High school

danapur from 1 st Nov -19to March-2020 in Danapur

7500

14. 24.12.2019 Society developmentCultural support for Kanaka Jayanthi & Kannada Rajyotsava

at Sanduru talkuk office 10000

15. 13.12.2019 EducationEducational support:provided cordless MIC set for Govt.

school Devlapura 20000

16. 02.12.2019 Society development Cultural support: financial support for Drama program @MM halli

10000


Payment for Tungabhadra Tailoring center TeacherHonorarium-Nov-19 in MM halli

4250

18. 06.12.2019 Education Payment for Guest Teachers Honorarium gor Govt. HighSchool. Nov-19 in Gunda Village

8000

19. Dec-2019 Health / Medical CSR Ambulence & other expanceses Danapura &surrounding villages

100500

20. Dec-2019 EducationSchool buses provided for surrounding village students


263033

21. 03.01.2020 Education Payment for Guest Teachers Honorarium gor Govt. HighSchool. Dec-19 in Gunda Village

8000

22. 03.01.2020 Education Recruitment remuneration of Mathematics Teacher forGovt High school danapur from 1 st Nov -19to March-2020

7500


Payment for Tungabhadra Tailoring center TeacherHonorarium-Dec-19 in MM halli

4250

24. 10.01.2020 Society development Financial Support for State level KHO KHO sports club@Hanumanhalli Village

75000

25. 10.01.2020 Society development Drinking water provided to Gunda village for The occationof Sree Durgamam festival, through water tankers - 2 days

5000

26.10.01.2020 Education Vidyarthi mitra student edition by Vijaya vani daily news

paper (Jan -2020 to March-2020)22750

27.16.01.2020 Education Educational support: Provided Meal plate & Water Glass

(165 nos) @ Vyasanakere23,535

28.27.01.2020 Education Eductational support:- Provided Shed for school for serving

lunch @MM hali117000

29. 28.01.2020 Society development Financial Support to Sree Marutheshwara NeeravariKshemabhivruddhi seva sangha, for lift irrigation work.

304000

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Bevinahalli Village, Koppal

30.Jan-2020

EducationSchool buses provided for surrounding village students


263033

31.Jan-2020 Health / Medical CSR Ambulence & other expanceses Danapura &

surrounding villages100500

32.30.01.2020 Education/ Society

development5 Ton TMT Donated to Sree Basaveshwara Educations.

Hampapattana Village, HB Halli126425

33.04.02.2020 Education Education Payment for Guest Teachers Honorarium

gor Govt. High School. Dec-19 in Gunda Village8000

34.04.02.2020 Woman

EmpowermentPayment for Tungabhadra Tailoring center Teacher

Honorarium Jan-19 Mariyammana haslli town4250

35.04.02.2020 Education Recruitment remuneration of Mathematics Teacher for

Govt High school danapur from 1 st Nov -19to March-20207500

36. Feb-2020 Health / Medical CSR Ambulence & other expanceses Danapura &surrounding villages

100500

37. 02.03.2020 Society development Transformer provided for Danayakanakere pump house@Dananayakana kere

800000


Payment for Tungabhadra Tailoring center TeacherHonorarium-Feb-19 Mariyammana halli town

4,250

39. 05.03.2020 Society development "Fincial support for Mr.Sadashiva s.g.Judge commissionreport implementation" Sandur Taluk

10,000

40. 05.03.2020 Education Recruitment remuneration of Mathematics Teacher forGovt High school danapur from 1 st Nov -19to March-2020

7500

41. 05.03.2020 Education Payment for Guest Teachers Honorarium gor Govt. HighSchool Gunda village

8000

42.March-2020

Health / Medical CSR Ambulence & other expanceses Danapura &surrounding villages

100500

Total 3383542

Grand Total up to 2012 to March-2020 44,014,607

bmm ispat ltd.,bmm.in/wp-content/uploads/2020/10/compliance-to-the...bmm ispat ltd., six monthly...

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