blow moulding machines...4 unique solutions high quality the blow moulding machine is equipped with...
TRANSCRIPT
BLOW MOULDING
MACHINES
BLUELINE SERIES
BLOW MOLDING
2
99%up to *
*up to bph
High efficiency
Fully automatic system
High speed:
From 1 to 8 cavities in blow mould machines
2000 from 1 cavity
Very low energy consumption: 3,6 W per 1 L bottle*Very low compressed air consumption
due to ECO POWER Air Recovery System Minimalized maintenance service time
Rapid change of blow moulds
Blueline series best solution
in PET bottles production
*in defined conditions and for defined preform weight.
BLUELINE HiTech ”All Electric” Machines
3
up to 88°C,
hot fill bottles
preferential heating for oval bottles production,
low timing for preform neck change.
The pre-mould The PET container (bottle)
High technology,low energy consumption,
patented solutions, high reliability
Expand your production with our optional features:
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Unique solutions
high quality
The blow moulding machine is equipped with the ECO Power Innovation System®
to ensure high quality of manufactured bottles and the maximum energy saving
at once. The application of ECO Power Innovation System® allows to:
• minimize losses during the preforms’ production,
• reduce the energy consumption needed to produce a certain number of bottles,
• ensure high quality of produced bottles,
comparable for bottles manufactured on rotary machines,
• minimize the maintenance while operating the machine.
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All the processes in the blow mould-
ing machine are automatically con-
trolled by set of sensors integrated
with specialized PLC. High technol-
ogy and userfriendly. Online mon-
itoring of wearing of critical elements.
Preform stretching system based on
servomotor, ensures a repetitive pro-
cess of the preforms stretching and
sets the stretching rods automatically
without operator intervention.
Innovative blowing system based on
the latest, integrated valves of Swiss
company – Eugen Seitz. This system
allows air flow control and guaran-
tees high quality of manufactured
bottles with unlimited range of bottle
shapes.
The system is based on the advanced
valves of Eugen Seitz Company along
with a set of tanks and sensors con-
trolling the pressure of recovered air.
Lower energy consumption for bottles
blowing process.
The system re-uses hot air from the
oven for preform preliminary heating.
The unique solution ensure energy
savings and is implemented exclusively
in blow moulding machines produced
by TES.
The heating system equipped with
eight levels of lamps emitting infrared
radiation and managed by Danf-
foss power controller, allows precise
and smooth regulation of preforms
heating temperature. High stability
of preform’s temperature. Preforms
control temperature by the use of
pirometers.
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Lower usage of compressed air(savings from 20 to 50%)
Lower energy consumption for preforms heating
(savings from 6 to 10%)
blo
win
g
delivery compressed air
The system of initial heatingpreform
The mainheating oven
The system of advanced control of the heating process.
outside(emptying the air)
again air usage
from the bottle
Innovative solutions for your savings
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Process of machine parameters control
1 2 3
4 5 6 7
Online monitoring of crucial elements gives information about current
condition of particular blow moulding machine elements. The solution
prevents unplanned stoppages ensuring continuity of production.
1. Control panel 2. Electrical connections 3. Cooling system control/air preparation system 4. Heat owens 5. Preform transport system 6. Signal analysis/ servomotors control 7. Diagnostic system
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Technical and technological solutions allowing the production of PET
containers resistant on the filling temperature up to 88°C.
Method of implementation:
• free choice of the bottle shape,
• application of nitrogen,
• heated blow mould,
• cooling of the PET container using
compressed air through the stretching rod,
• additional cooling of the PET container
after exit from the blow mould,
• lower air consumption
(ca 20-40%) ”Hotfill +”
in comparison to ”classical hotfill”,
• standard bottom,
• low weight of the bottle.
Blueline version
Hot Fill
up to
88°Cup tp
88°C
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VARIABLE CONTROLLED ROTATION
Preferential heating solutionfor oval and asymmetric bottles
Variable but controlled rotation speed allows to generate cold and hot zones on the preforms.
FAST ROTATION
SLOW ROTATION
HEATING DIRECTION
HEATING DIRECTION
FAST ROTATION
SLOW ROTATION
COLD ZONEHOT ZONEPREFORM
TRANSFER DIRECTION
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Bottle parameters Efficiency*
Most efficient
volumeBlow moulding machine Blueline
series
Cavities Number
Max volume
Max height
Max diameter
Max neck preform flange
Blueline HiTech
Blueline Standard
Blueline_2 2 2,5 L350 mm
105 42 mm 3600 3000
1,5 L standard
low weight bottle
Blueline_3 3 2,5 L350 mm
105 42 mm 5400 4500
Blueline_4 4 2,5 L350 mm
105 42 mm 7200 6000
Blueline_6 6 2,5 L350 mm
105 42 mm 10800 9000
Blueline_8 8 1,5 L350 mm
95 42 mm 16000 –
Blueline_1B 1 7,0 L380 mm
190 45 mm – 1000
5,0 L standard
low weight bottle
Blueline_2B 2 7,0 L380 mm
190 45 mm 2200 2000
Blueline_3B 3 7,0 L380 mm
190 45 mm 3200 3000
Blueline_4HF 4 2,5 L350 mm
110 42 mm 5000 –
0,5 L hot fill bottles
Blueline_6HF 6 2,5 L350 mm
110 42 mm 7000 –
Blueline_8HF 8 2,5 L350 mm
110 42 mm 9000 –
* THE FINAL EFFICIENCY IS CONNECTED WITH PREFORM WEIGHT, BOOTLE DESIGN, ETC.
Blueline machines
bottles efficiency and parameters
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Blueline series selection
EQUIPMENT / PARAMETERSBlueline HiTech
Blueline Standard
Mold and bottom closing system driven by a cam system with servomotor –
Mold and bottom closing system driven by a cam system with pneumatic servomotors – Mold blowing pressure - 40 bars –
Manufacturer of blowing valves - Eugen Seitz AG Eco Power Diagnostic System Automatic monitoring and diagnostics of operating parts (bearings belts, chains, etc.)
option –
Advanced diagnostics of safety systems –
Eco Power Heating System Eco Power Stretching System (stretch rods driven by a mechanical system with servomotor) Eco Power Blowing System Eco Power Compressed Air Recovery System - first generation –
Eco Power Compressed Air Recovery System - second generation option –
Eco Power Hot Air Recuperation System (use of hot air from the heating ovens to preforms preheating)
option –
HMI panel with a diagonal from 15” –
HMI panel with a diagonal from 12” – Remote diagnostics of the machine via the Internet option option
Electronic monitoring of the blowing pressure –
Roundness control of the preform thread internal shape option –
Visual inspection (optical) of bottle bottom shape option –
Monitoring of the amount of preforms in the lower basket –
Cardboards elevator for easier replenishment preforms in the lower basket option option
Equipment which supports the transport, assembly and disassembly of blow molds option
included – not included
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Dimensions of blow moulding machines
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DIMENSIONS mm*
BLOW MOULDING MACHINEBLUELINE SERIES
A B C D E
Blueline_2 2820 4140 1860 5440 2300
Blueline_3 3380 4720 1860 5430 2300
Blueline_4 3420 4770 1770 5430 2300
Blueline_6 4840 6110 1830 5400 2300
Blueline_8 5570 6900 1830 5380 2300
Blueline_1B 3390 4660 1860 5480 2300
Blueline_2B 4120 5390 1860 5490 2300
Blueline_3B 4850 6120 1860 5490 2300
Blueline_4HF 3420 4770 1860 5400 2300
Blueline_6HF 4840 6150 1860 5400 2300
Blueline_8HF 5570 6900 1860 5400 2300
* FINAL DIMENSION DEFINED BY OPTIONAL CONFIGURATION OF THE MACHINE
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How do we manage projects?
We consider client’s needs and expectations during the whole process
of project implementation – from engineering design to full production
readiness approval.
ANALYSIS
We analyze client’s needs and expectations, taking into account infrastructure and future production plans.
1CONSULTING
Congeneric consulting, including machines sitting and choice of particular elements.2
ENGINEERINGDESIGN
Design of chosen solutions.3
PRODUCTION
Assembly and machines testing.4
TRANSPORTAND START UP
Final installation Worldwide shipping.5
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Visions gain shape
STM Sp. z o.o.ul. Piaskowa 1278-520 ZłocieniecPOLAND
tel. +4894 367 14 71fax +4894 363 09 [email protected]