blohm + voss pipe handling equipment rotary hand slips ...v_manual_835… · inspection categories...

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Blohm + Voss Pipe Handling EquipmentRotary Hand Slips: RSM / RSX / LRSDrill Collar Slips: DCS / DCM / DCLCasing Slips: CSL / CSCTechnical DocumentationOriginal Instructions

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Blohm + Voss Oil Tools

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GENERAL INFORMATION

Improper / Unsafe UseThe tool must only be used for the designated purpose. When using the tool, the rated load must never be exceeded.

It must be studIed before workIng wIth the tool.

Intended use of this manualThis manual is intended for use by field service, engineering, installation, operation, and repair personnel. Every effort has been made to ensure the accuracy of the information contained herein. Blohm + Voss Oil Tools, will not be held liable for errors in this material, or for consequences arising from misuse of this material.Anyone using service procedures or tools, whether or not recommended by Blohm + Voss Oil Tools, must be thoroughly satisfied that

neither personal safety nor equipment safety will be jeopardized.

Intellectual propertyAll rights retained. No part of this document may be reproduced in any form (print, photocopy, microfilm or any other procedure) or be processed using an electronic system without written approval of Blohm + Voss Oil Tools.All information contained in this manual is based upon the latest product information available at any time of printing. Dependent on ongoing technical improvements (ISO 9001) “Blohm + Voss Oil Tools” reserves the right to change the design and specifications without announcement. The values specified in this manual represent the nominal values of a unit produced in series. Slight deviations in the case of the individual devices are possible.

NOTE: In the event of problems that cannot be solved with the aid of this manual, please contact one of the addresses listed below.

Warnings and NotewArnIng: A “wArnIng” IndIcAtes A defInIte rIsk of equIpment dAmAge or dAnger to personnel. fAIlure to observe And follow proper procedures could result In serIous or fAtAl Injury to personnel, sIgnIfIcAnt property loss, or sIgnIfIcAnt equIpment dAmAge.

NOTE: A “note” indicates that additional information is provided about the current topics.

wArnIng: thIs technIcAl documentAtIon contAIns InstructIons on sAfety, InstAllAtIon, operAtIon And mAIntenAnce for the blohm + voss oIl tools tool .

CE MarkingThe tool complies with the Machinery Directive 98/37/EC and 2006/42/EC

For machines containing any hydraulic or pneumatic powered parts, the Directive 94/9/EC “Equipment and protective systems in potentially explosive atmospheres” applies.The marking is as follows:CE Ex II 2G T5 (hydraulic tools) or CE Ex II 2G T6 (pneumatic tools).

Manufacturer & Agents World wide

Limited WarrantyThe warranty provided will be void if the tool is either:1. Repaired or serviced

by a service facility which was not authorised by Blohm + Voss Oil Tools.

2. Replacement parts not manufactured by Blohm+Voss Oil Tools are used.

3. Modifications were made to the tool which were not approved by Blohm+Voss Oil Tools.

Blohm + Voss Oil ToolsHermann-Blohm-Straße 220457 HamburgGermany

Phone: +49 40/3119-1826/1162 Fax: +49 40/[email protected]

Premier Sea & Land Pte. Ltd.1, Scotts Road #19-12 Shaw CentreSingapore 228208Republic of Singapore

Phone: +65-6734-7177Fax: [email protected]

Blohm + Voss Oil Tools, LLC7670 Woodway, Suite 266 Houston, Texas 77063United States of America

Phone: +1-713-952 0266Fax: +1-713-952 [email protected]

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General safety issueswArnIng: one should AvoId creAtIng IgnItIon sources, lIke heAt, As A result of the use of the tool wIth other tools or equIpment.

wArnIng: do not use the tool for Any other purpose thAn gIven In thIs document wIthIn Its specIfIcAtIon.

wArnIng: fAIlure to conduct routIne mAIntenAnce could result In equIpment dAmAge or Injury to personnel.

wArnIng: the tool must only be servIced by trAIned And by An blohm + voss oIl tools AuthorIzed personnel.

wArnIng: weAr personAl protectIon equIpment whIle workIng wIth the equIpment.

wArnIng: If Any sAfety elements (lIke sAfety ropes, sAfety sheets, plAtes or wAshers) were dIsAssembled due to mAIntenAnce work, do not re-use them. AlwAys replAce them wIth new sAfety elements.

wArnIng: All wArnIng plAtes, sIgns And lAbels AttAched to the equIpment must be observed. the wArnIng plAtes, sIgns And lAbels must be present on the tool. do not remove the lAbels. If they Are mIssIng, replAcIng Is mAndAtory.

wArnIng: Any modIfIcAtIon to the tool cArrIed out wIthout the ApprovAl of blohm + voss oIl tools wIll voId Any wArrAnty.wArnIng: usIng the tool wIth dAmAged or worn pArts cAn creAte serIous IncIdents.

wArnIng: It Is not Allowed to use Any components whIch Are of "non-b+v" orIgIne, or use "non-oem" pArts whIch Are not Approved by b+v. It wIll voId Any wArrAnty And mAy effect the correct functIonIng of the tool And It's sAfety feAtures.

wArnIng: the compAny operAtIng the tool Is responsIble for evAluAtIng sAfe And proper use of the tool In A hAzArd AnAlyses.

wArnIng: the operAtIng compAny Is oblIgAted to Issue workIng InstructIons for sAfe use And supervIse observAnce of these workIng InstructIons.

wArnIng: every employee, operAtIng, servIcIng, InspectIng or otherwIse Involved wIth the use of the tool In other AreA‘s, should complete regulAr courses of trAInIng to ensure proper use As well As sAfe operAtIon, correct mAIntenAnce And InspectIon.

wArnIng: If necessAry, A reAsonAble, AddItIonAl supervIsor should be AppoInted durIng operAtIon.

wArnIng: AlwAys ensure the slIp segments Are lAbelled wIth the sAme serIAl number. never use segments wIth dIfferent numbers As they mAy cAuse the pIpe to drop due to dIfferent weAr pAtterns.

wArnIng: under no cIrcumstAnces should the slIp Assembly be rAIsed whIle supportIng loAd.If the slIp Assembly Is lowered In plAce, the tool cAn beAr the loAd of the tubulAr.before rAIsIng the slIp Assembly, mAke sure thAt the tubulAr loAd Is supported. the slIp Assembly must be releAsed from Any loAd before rAIsIng It.

wArnIng: you must neIther Assemble nor dIsAssemble slIps, Inserts, etc. when the slIp Assembly Is plAced In the rotAry tAble.

Warning sign PN 671638General warning

Warning sign PN 671642Pay attention: Apply grease at least once a day.

Warning sign PN 611524Danger: Do not touch.

Warning sign PN 671640-1Pay attention: Do not place your hands between moving parts.

Warning sign PN 671641Pay attention: Risk of crushing.

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We, Blohm + Voss Oil Tools Hermann-Blohm-Strasse 2 20457 Hamburg Phone:+49(0)40 3119-1139Fax:+49(0)40 3119-3305

declare that the product

B+V Type Manual Slips: Rotary Slips: RSM/RSX/LRSMultisegment Drill Collar Slips: DCS/DCM/DCLCasing Slips: CSL/CSC

which is the subject of this declaration, is in conformity with the following standard(s) or normative documents 98/37/EC: Machinery Directive 2006/42/EC: Machinery Directive from 31 December 2009.DIN EN ISO 12100 : Safety of machinery, part 1 and 2 DIN EN ISO 14121-1: Safety of machinery, Risk assessment Directive 94/9/EC: Devices and protection systems for intended use in explosive areas DIN EN 13463-1:2009-07: Non-electrical equipment for use in potentially explosive atmospheres

Marking: II 2G T6

EC-DECLARATION OF CONFORMITY

ISO 14693/API 7K: Specification for Drilling and Well Servicing Equipment

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TABLE OF CONTENTS

GENERAL INFORMATION 2Warnings and Note 2Intended use of this manual 2Intellectual property 2Improper / Unsafe Use 2Manufacturer & Agents World wide 2CE Marking 2Limited Warranty 2General safety issues 3

EC-DECLARATION OF CONFORMITY 4

TABLE OF CONTENTS 5

1. DESCRIPTION 8Intend of use 8RSM - Medium Rotary Slips 8RSM-Medium Rotary Slips part numbers 8RSX - Extra Long Rotary Slips 9RSX-Extra Long Rotary Slips part numbers 9LRS - Load Rated Slips 10LRS-Load Rated Slips part numbers 10DCS / DCM / DCL - Multisegment Drill Collar Slips 11DCS / DCM / DCL-Multisegment Drill Collar Slips part numbers 11CSL – Extra Long Casing Slips 12CSL – Extra Long Casing Slips part numbers 12CSC – Conductor Pipe Slips 13CSC – Conductor Pipe Slips part numbers 13Improper / Unsafe Use 14Temperature 14Identification area 14

2. OPERATION 16Operation RIH (Running in Hole) 18Operation POOH (Pulling Out Of Hole) 18Operation with kelly bushing (RIH) 18Operation with kelly bushing (POOH) 18

3. MAINTENANCE AND INSPECTION 20General 20Daily Inspection Procedures 20Locking of screws 20Grease quality 20Lubrication 20Inspection categories acc. to API RP 8B 21Frequency 21Periodic inspection 21Non-periodic inspection 21Inspection 21Critical Load Inspection 21

Dismantling Inspection 21Wear data Criteria 22Inspection check lists 23Check Category I (Ongoing observation) 24Check List Category II (Daily) 24Check List Category III (every 6 months) 25Check List Category IV (every year) 25

4. DRAWINGS 28RSM-Medium Rotary Slips 28RSX-Extra Long Rotary Slips 29RSX-Extra Long Rotary Slips 30RSX-Extra Long Rotary Slips 31LRS-Load Rated Slips 32LRS-Load Rated Slips 33Drill Collar Slips 34Drill colar slips grip lenght 34Drill Collar Slips 35CSL / CSC Casing Slips Parts 36CSL Casing Slip grip length 36CSL / CSC Casing Slips Parts 37CSL / CSC Casing Slips Parts 38

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1. DESCRIPTION

RSM - Medium Rotary SlipsThe RSM series slip has 13.3/4” of insert gripping length which is recommended for all medium depth well and drill string applications. The rugged design of the Blohm + Voss slip assembly provide full load distribution throughout the length of the slip and prevents bottlenecking and gouging of the drill pipe. Blohm + Voss slips provide maximum load carrying capacity and a light weight, balanced design which minimizes crew fatigue.

RSM-Medium Rotary Slips part numbers

Slip body size (inches) 3.1/2" 3.1/2" 3.1/2"

API pipe size (OD, Inches) 2.3/8" 2.7/8" 3.1/2"

Part No.: Slip complete w/inserts 82110-2 82120-2 82130-2

Weight: slip complete w/inserts lb (kg) 185 (84) 180 (81,5) 172 (78)

INSERT set: part no.Weight lb (kg)

80110-3026 (11,8)

80111-3021 (9,5)

80112-3013 (5,9)

Intend of useThe Blohm + Voss Manual Slips are designed for use in API Bowls to grip and fix vertival pipes. The operator has to do hazard analysis on its own, because B+V can not take all conditions of any drilling project into consideration for standard Slips

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RSX - Extra Long Rotary SlipsThe RSX series has 16.1/2”of insert gripping length which is recommended for all deep well and heavy drill string applications. The rugged design of the Blohm + Voss slip assembly provides full load distribution throughout the length of the slip and prevents bottlenecking and gouging of the drill pipe. Blohm + Voss slips provide maximum load carrying capacity and a lightweight, balanced design which minimizes crew fatigue.

Slip body size (inches) 4.1/2" 4.1/2" 4.1/2"

API pipe size (OD, Inches) 3.1/2" 4" 4.1/2"

Part No.: Slip complete w/inserts 83210-2 83220-2 83230-2

Weight: slip complete w/inserts lb (kg) 271 (123) 251 (118,5) 249 (113)

INSERT set: part no. - Quantity Weight lb (kg)

80113-5447 (21,3)

80114-5437 (16,8)

80115-5423 (10,4)

Slip body size (inches) 5" 5" 5" 5.1/2" 5.1/2" 5.1/2"

API pipe size (OD, Inches) 4" 4.1/2" 5" 4.1/2" 5" 5.1/2"

Part No.: Slip complete w/inserts 83310-2 83320-2 83330-2 83410-2 83420-2 83430-2

Weight: slip complete w/inserts lb (kg) 273 (124) 262 (119) 249 (113) 267 (121) 256 (116) 245 (111)

INSERT set: part no. - QuantityWeight lb (kg)

80118-5447 (21,3)

80116-5437 (16,8)

80117-5423 (10,4)

80118-5447 (21,3)

80119-5437 (16,8)

80120-5423 (10,4)

RSX-Extra Long Rotary Slips part numbers

Slip body size (inches) 6.5/8" 6.5/8" 6.5/8" 7" 7" 7"

API pipe size (OD, Inches) 5.3/4" 5.7/8" 6.5/8" 6" 6.5/8" 7"

Part No.: Slip complete w/inserts 83550-2 83540-2 83520-2 83510 83520 83530

Weight: slip complete w/inserts lb (kg) 253 (114,7) 249 (113) 231 (105) 265 (120) 251 (114) 242 (110)


270808-5441,7 (18,9)

270708-5438 (17,3)

270109-5420 (9,2)

80118-7263 (28,4)

80122-7239 (17,6)

80123-7226 (11,7)

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LRS - Load Rated SlipsThe LRS series are load rated for 750 tons and includes 2 high-strength-steel load rings in each slip segment for all deep well and heavy drill string applications. The rugged design of the Blohm + Voss slip assembly provides full load distribution throughout the length of the slip and prevents bottlenecking and gouging of the drill pipe. Blohm + Voss slips provide maximum load carrying capacity and a lightweight, balanced design which minimizes crew fatigue.

Slip body size (inches) 5.1/2" 5.1/2" 5.1/2" 6.5/8" 6.5/8" 7"

API pipe size (OD, Inches) 4.1/2" 5" 5.1/2" 5.7/8" 6.5/8" 7"

Part No.: Slip complete w/inserts 83730 83720 83710 83620-2 83610-2 83810

Weight: slip complete w/inserts lb (kg) 260 (118) 249 (113) 243 (110) 245 (111) 229 (104) 236 (107)


80118-45 39 (17,8)

80119-4531 (14)

80120-4520 (9)

270708-4532 (14,4)

270109-4517 (7,7)

80123-6022 (9,8)

Part No.: Load ring 83405-1 83405-1 83405-1 83405-2 83405-2 83405-3

LRS-Load Rated Slips part numbers

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DCS / DCM / DCL - Multisegment Drill Collar SlipsBlohm + Voss drill collar slips provide a lightweight, high strength assembly to handle all drill collars from 3 – 14” diameter. Three slip body types are available.

DCS / DCM / DCL-Multisegment Drill Collar Slips part numbers

Slip typeDrill collar OD (inches)

DCS3"-4"

DCS4"–4.7/8"

DCM4.1/2"-6"

DCM5.1/2"-7"

DCL6.3/4"-8.1/4"

P/N, slip complete w/circular buttons 84110 84120 85110 85120 86120

Weight, complete set, lb (kg) 112 (51) 103 (47) 120 (54) 112 (51) 154 (70)

Total number of segments 7 7 9 9 11

Total number of intermediate segments 5 5 7 7 9

Total number of hinge pins 6 6 8 8 10

Use in insert bowl number A P I or No. 3

Slip typeDrill collar OD (inches)

DCL8"–9.1/2"

DCL8.1/2"-10"

DCL9.1/4–11.1/4

DCL11"–12.3/4"

DCL12"–14"

P/N, slip complete w/circular buttons 86130 86140 86150 86160 86170

Weight, complete set, lb (kg) 173 (78) 185 (84) 198 (90) 256 (116) 237 (107)


Total number of intermediate segments 10 11 12 15 15


Use in insert bowl number No. 3 No. 2 No. 2 No. 1 No. 1

Notes: * This size is furnished with 4 handles. All Blohm + Voss drill collar slips haven an API taper of 4 min./ft. on the diameter.

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Blohm + Voss type CSL casing slips are designed to handle casing sizes from 6.5/8” to 42” . The multi-segment design provides even load distribution and full wrap-around gripping on all casing sizes.

CSL – Extra Long Casing Slips

Casing size (OD, inches) 6.5/8" 7" 7.5/8" & 7.3/4"

8.5/8" 9.5/8" & 9.7/8"

10.3/4" 11" 11.3/4" & 11.7/8"

P/N, slip complete w/inserts 87110 87120 87130 87140 87150 87160 87165 87170

Weight, complete w/inserts lbs (kg). 196 (89) 184 (84) 166 (75) 181 (82) 192 (87) 209 (95) 245 (111) 260 (118)

Total number of segments 12 12 12 13 14 15 17 17

Total intermediate segments 10 10 10 11 12 13 15 15

Total number of hinge pins 11 11 11 12 13 14 16 16

Casing size (OD, inches) 12.3/4" 13.3/8" & 13.1/2" 13.5/8" & 14" 15" 16" 18" 18.5/8" & 18.3/4"

P/N, slip complete w/inserts 87175 87180 87195 87196 87190 87205 87200

Weight, complete w/inserts lbs (kg) 251 (114)

289 (131) 295 (134) 322 (146)

308 (140)

352 (160)

367 (167)

Total number of segments 17 18 20 22 21 24 25

Total intermediate segments 15 16 18 20 19 12 23

Total number of hinge pins 16 17 19 21 20 23 24

Notes:* These sizes are furnished with 4 handles.All Blohm + Voss CSL extra long casing slips have an API taper of 4 in./ft. on the diameter.

CSL – Extra Long Casing Slips part numbers

Casing size (OD, inches) 20" 22" 24" 26" 28" 30" 42"

P/N, slip complete w/inserts 87210 87215 87220 87230 87235 87240 87280

Weight, complete w/inserts lbs (kg) 383 (174) 474 (215) 443 (201) 486 (220) 531 (241) 546 (248)

659 (299)

Total number of segments 26 30 30 33 36 37 51

Total intermediate segments 24 28 28 31 34 35 49

Total number of hinge pins 25 29 29 32 35 36 50

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to handle casing and conductor tubular in sizes from 24” to 36”. The multi-segment design provides even load distribution and full wrap-around gripping on all casing/conductor sizes.

CSC – Conductor Pipe Slips

Casing size (OD, inches) 24" 26" 28" 30" 36"

P/N, slip complete w/inserts 88110 88120 88125 88130 88160

Weight, complete w/inserts lbs (kg). 262 (119) 282 (128) 302 (137) 320 (145) 379 (172)


Total intermediate segments 11 12 13 14 17


Total number of hinge spacer 12 13 14 15 18

CSC – Conductor Pipe Slips part numbers

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Improper / Unsafe UseThe Rotary Hand Slips must only be used for the designated purpose. When using the Rotary Hand Slips, the designated load must never be exceeded (depending on the rating). Allslips are made from high-strength alloy steel to provide the strongest, lightest design possible, for maximum durability.The identification area clearly identifies the Rotary Hand Slip area (manufacturer, type, material, part number, serial number, date of manufacture). It is important to keep this information ready for the purpose of servicing and repair work.

Rotary Handslips

Temperature working range ambient - 40° C to + 80° C *- 40° F to 176° F *

* If not otherwise stated in the databook.

Temperature

Identification area

(B+V Serien-Nr.) ------------

(API Lizenz-Nr.) ------------

(B+V Fertigungsdatum) ---

(Zollgröße) --------------------

XXXX

7K - 0039

B+V XX / XX

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2. OPERATION

1. The manual slips must only be used for the designated pipe size. 2. If the slips are used on larger pipe sizes, the inserts are only gripping with their outside corners and the slip

segments are not set properly around the pipe. 3. If the slips are used on smaller pipe sizes, the inserts are only gripping with their middle section and the slip

segments are not set on smaller pipe sizes, the inserts are only gripping with their middle section and the slip segments are not set properly around the pipe. These causes could result in significant equipment and pipe damage.

4. After the slips were used on the wrong pipe size, the slip segments and inserts could get deformations and cracks or could break.

5. While setting the slips on the designated pipe size, pay especially attention that the slips are set properly around the pipe and not set partially on the tool joint. These causes result in bending of the slip segments, insert damage and in pipe damage. Pay also especially attention while setting drill collar slips on collars with recessed areas.

6. If the drill collar slips are not set properly around the pipe or set partially on the upset area, it could result in significant equipment and pipe damage.

7. In case of a wrong slip setting, raise the string and set the slip again properly around the pipe.

Slip with designated pipe size

If slip is used with larger pipe size If slip is used with smaller pipe size

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Slip properly set around the pipe Slip properly set partially on tool joint

Slip set properly around drill collar Slip set partially on upset area

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Operation RIH (Running in Hole)wArnIng: before commencIng Any operAtIon, ensure the hAnd slIps And Insert bowl Is In good condtIon And the slIps Are properly greAsed (bAck sIde only).

wArnIng: In some sItuAtIons, especIAlly when the pIpe loAd Is low e.g. At the stArt or begInnIng of the trIp, It Is AdvIsed to use A sAfety clAmp As A lAst resort In cAse the pIpe slIps

Procedure:1. Lower the pipe in the hole2. Ensure the pipe has come to a full stop3. Move the slips into the bowl around the pipe4. Lower the block and ensure the hook load drops to zero.5. Now it is safe to open the elevator and let the slips take the load

Operation POOH (Pulling Out Of Hole)Procedure:1. Pick up the pipe with the hook2. Slowly lift the pipe3. Simultanously, extract the slips from the hole and set them aside.4. Now the load is fully taken by the elevator5. Handle the pipe

Operation with kelly bushing (RIH)1. Drill away with the kelly till the end of the kelly is reached.2. Pick up the weight of the kelly & spinner and lift the kelly from the rotary3. Once the drill pipe stump is min. 8“ above the bowl, stop lifting the kelly.4. Move the slips into the bowl5. Lower the arrangment enough to take most of the weight of the hook.6. Brake the pipe and handle a new stand7. Make up the stand 8. Now lift the arrangement enough to free the slips9. Move the slips aside10. Drill away

Operation with kelly bushing (POOH)11. Lift the kelly arrangement out of the rotary until the kelly is sufficient above the rotary12. Move the slips into the bowl13. Lower the arrangment enough to take most of the weight of the hook.14. Break out the kelly and move aside15. Pick up the pipe using an elevator16. Slowly lift the pipe17. Simultanously, extract the slips from the hole and set them aside.18. Now the load is fully taken by the elevator19. Handle the pipe

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Daily Inspection Procedures

Locking of screwsAll Screws are normally secured by a mechanical bolt lock or with a safety wire. All other screws are secured by metal adhesive (Locktite).

Grease quality In order to achieve efficient greasing even at different environmental temperatures, we recommend the following grease types should be used (obtainable from Blohm + Voss Oil Tools): • Low-Viscosity grease• Type AVIATICON

Grease XRF Alternatively; Use EP1 gear lubricating grease for greasing ”non-oil tight gear trains” when temp. < 0°C/32°F.Use EP2 when temp. > 0°C/32°F.

GeneralIf cracks, excessive wear etc. are recognised, contact Blohm + Voss Oil Tools or an authorised service company.Weldings of the castings should be done by Blohm + Voss Oil Tools only or an authorised service company in accordance to Blohm + Voss welding procedures.A regular preventative maintenance program should be established for all slips. These written maintenance procedures should be given to the crew or maintenance personnel.

LubricationThe inside taper of the drilling bowls and back of the slips segments have to be regularly cleaned and lubricated to prevent slips from sticking in the bowls. Inspect the inserts periodically and replace if necessary. Always grease the inserts slots when installing inserts. Failure to routinely grease insert slots will cause the inserts to stick.

3. MAINTENANCE AND INSPECTION

Lubricate the bowl and the back of the slips.

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Category IThis category involves observing the equipment during operation for indications of inadequate performance.When in use, equipment shall be visually inspected on a daily basis for cracks, loose fits or connections, elongation of part, and other signs of wear, corrosion or overloading. Any parts found to show cracks, excessive wear, etc., shall be removed from service for further examination.The equipment shall be visually inspected by a person knowledgeable in that equipment and its function.

Category IIThis is Category I inspection plus further inspection for corrosion, deformation, loose or missing components, deterioration, proper lubrication, visible external cracks, and adjustment. Category II may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances.

Category IIIThis is Category II inspection plus further inspection, which should include NDT of critical areas and may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances.Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting).

Category IVThis is Category III inspection plus further inspection for which the equipment is disassembled to the extent necessary to conduct NDT of all primary-load-carrying components.Equipment shall be:

• disassembled in a suitable-equipped facility to the extent necessary to permit full inspection of all primary-load-carrying components and other components that are critical to the equipment.

• inspected for excessive wear, cracks, flaws and deformation.

Procedure:• Corrections shall be made

in accordance with the manufacturer’s recommendations.

• Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting)

Frequency

Periodic inspection

The recommended schedule for inspection of Hand Slips is as follows:Daily: IWeekly: II6 Monthly: III1 Year: IVThe recommended frequencies apply for equipment in use during the specified period.The inspection frequencies are only recommendations. The schedule of inspection heavily depends on the following factors:• environment• load cycles• regulatory requirements• operating time• testing• repairs• re manufacture

Non-periodic inspectionA complete, on-job, shut-down inspection equivalent to the periodical Category III or Category IV should be made before (if anticipated) and after critical jobs (e.g., running heavy casing / drill strings, jarring, pulling on stuck pipes and/or operating at extreme low temperatures) <-20° C (<-4° F).

Inspection A thorough inspection should be carried out periodically (every 3 months) or as special circumstances may require. Before starting an inspection disconnect hydraulic/pneumatic system and remove all foreign materials (dirt, paint, grease Oil, scale, etc.) from surface by a suitable method. After a field inspection, it is advisable to record the extent of testing and testing results. Conduct the periodic or critical load inspection in the field by the crew with the supervisor. If cracks, excessive wear etc. is recognized, contact Blohm + Voss Oil Tools or an authorized service company.

Critical Load InspectionCritical loads may occur. For example: impact loads such as jarring, pulling on stuck pipe, etc. If critical loads occurred unexpectedly, conduct the inspection immediately.

Dismantling InspectionGenerally, when the equipment returns to base, warehouse, etc. Carry out the Tool inspection, immediately. Furthermore, control it prior to its being sent on the next job. • The Tool should be dismantled

and inspected in a suitably equipped facility for excessive wear, cracks, flaws or deformations.

• Corrections should be made in accordance with recommendations which can be obtained from Blohm + Voss Oil Tools.

• Weldings at the castings should be done only by Blohm + Voss Oil Tools or an authorized service company in according to Blohm+Voss welding procedure.

• When need is shown in a field inspection, dismantle the Tool and arrange an inspection in a suitably equipped facility.

• Springs should be carefully visually inspected for excessive wear and obvious weakness.

Inspection categories acc. to API RP 8B

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Wear data Criteria

Manual slip type Rotary Slips

RSM RSX RSX LRS(PN 82XXX-2) (PN 83XXX-2) (PN 83XXX) (PN 836XX-2)/ (PN

837XX)

Range 2.3/8" -3.1/2" 3.1/2" - 6.5/8" 6" - 7" 4.1/2" - 6.5/8"

Hinge Pin 82107 82109 80330 82109

Hinge Pin Dia. A new 20,2 20,2 22 20,2

Nominal Bore B 21 21 23 21

Bore B new max 21,2 21,2 23,2 21,2

Bore worn max. 22 22 24 22

Manual slip type Multisegment Drill Collar Slips Extra Long Casing Slip

Conductor Pipe Slip

DCS DCM DCL CSL CSC

(PN 84XXX) (PN 85XXX) (PN 86XXX) (PN 87XXX) (PN 88XXX)

Range 3" - 4.7/8" 4.1/2" - 7" 6.3/4" - 14" 6.5/8" - 42" 24" - 36"

Hinge Pin 80340 80350 80340

Hinge Pin Dia. A new 16 mm

Nominal Bore B 16,5 mm

Bore B new max 16,7 mm

Bore worn max. 18 mm

wArnIng: mAxImum bore dImensIons Are only vAlId when the slIpsegment Is In otherwIse good condItIon, does not hAve excessIve weAr, crAck or other defects, or prevIous weld repAIr And hAs not been mIsused. thIs InspectIon crIterIA cAn not on theIr own determIne the overAll condItIon of the slIpsegment And Its suItAbIlIty for contInued use.

Critical Area RSM, RSX Critical Area LRS Critical Area DCS, DCM, DCL, CSL, CSC

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Inspection check lists

CHECK LIST FRONT PAGE

TYPE OF EQUIPMENT

SERIAL NUMBER

PART NUMBER

SUPERVISOR

DATE OF INSPECTION

INSPECTION CATEGORY

PLACE OF INSPECTION

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_________________________________ _______________________________SUPERVISOR DATE

Check Category I (Ongoing observation) Observe during operation for inadequate performance.

Check List Category II (Daily)CHECK FOR THE FOLLOWING GENERAL ISSUES (but not limited to):DESCRIPTION CHECKED SIGNATURE1 Complete front page of check list for the records. OK2 Check state of lubrication. OK3 Check functioning of slip as a whole. OK

Remarks

CHECK FOR LOOSE ITEMS, ESPECIALLY FOR (but not limited to):DESCRIPTION CHECKED SIGNATURE1 Hinge pins, bolts and retainers. OK2 Fixation of slip segments. OK3 Screws, bolts, nuts, washers, retainers, springs and lock wire. OK4 Check presence and condition of warning plates and labels. OK

Remarks

CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR (but not limited to):DESCRIPTION CHECKED SIGNATURE1 Hinge pins, bolts, nuts. OK2 Slip Segments. OK

Remarks

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Check List Category III (every 6 months)GENERALDESCRIPTION CHECKED SIGNATURE1 Carry out an Category II inspection. OK2 NDT (MPI) critical areas. Some disassembly may be needed to do so. OK3 Check parts for wear according to allowable tolerances. OK

Remarks

Check List Category IV (every year)GENERALDESCRIPTION CHECKED SIGNATURE1 Carry out an Category III inspection. OK

2 NDT (MPI) critical areas and load bearing components. Strip slip to do so. OK

Remarks

_________________________________________________________SUPERVISOR DATE

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DRAWINGS

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4. DRAWINGS

Item Slip Body Size (inches) 2.3/8" (pn 82110-2)

2.7/8" (pn 82120-2)

3.1/2" (pn 82130-2)

Description Qty Part No. Part No. Part No.

1 RSM Slip segment-center 1 82111-2 82111-2 82111-2

2 RSM Slip segment-left 1 82113-2 82113-2 82113-2

3 RSM Slip segment-right 1 82112-2 82112-2 82112-2

4 Screw 6 645195 645195 645195

5 Nut 6 89125 89125 89125

6 Hinge Pin 2 82107 82107 82107

7 Washer 2 612679 612679 612679

8 Cotter pin 2 80250-3 80250-3 80250-3

9 Dowel pin 3 755135 755135 755135

10 Handle Intermediate Segments

1 80230 80230 80230

11 Handle-left 1 80240 80240 80240

12 Handle-right 1 80210 80210 80210

13.1 Pin 1 80250-1 80250-1 80250-1

13.2 Washer 1 80250-2 80250-2 80250-2

13.3 Cotter pin 1 80250-3 80250-3 80250-3

14 Insert 30 80110 80111 80112

RSM-Medium Rotary Slips

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RSX-Extra Long Rotary Slips

Item Slips Body Size (inches) 3.1/2"(pn 83210-2)

4" (pn 83220-2)

4.1/2" (pn 83330-2)


1 RSX Slip segment-center 1 82111-2 82111-2 82111-2

2 RSX Slip segment-right 1 82113-2 82113-2 82113-2

3 RSX Slip segment-left 1 82112-2 82112-2 82112-2


1 80230 80230 80230

5 Handle-left 1 80240 80240 80240

6 Handle-right 1 80210 80210 80210

7 Retaining ring (3.1/2"- 4.1/2") 3 80430 80430 80430

8.1 Screw 6 89127 89127 89127

8.2 Nut 6 89125 89125 89125

9.1 Washer 1 80250-2 80250-2 80250-2

9.2 Cotter pin 2 80250-3 80250-3 80250-3

9.3 Pin 1 80250-1 80250-1 80250-1

10 Dowel pin 3 755135 755135 755135

11 Hinge Pin 2 82109 82109 82109

12 Washer 2 612679 612679 612679

13 Cotter pin 2 80250-3 80250-3 80250-3

14 Stop Plate 2 82116 82116 82116

15 Insert 54 80113 80114 80115

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RSX-Extra Long Rotary SlipsItem Slip Body Size (inches) 4"

(pn 83310-2)4.1/2" (pn 83320-2)

5" (pn 82230-2)






1 80230 80230 80230

5 Handle-left 1 80240 80240 80240

6 Handle-right 1 80210 80210 80210

7 Retaining ring (3.1/2"- 4.1/2") 3 80450-A 80450-A 80450-A

8.1 Screw 6 89127 89127 89127

8.2 Nut 6 89125 89125 89125

9.1 Washer 1 80250-2 80250-2 80250-2

9.2 Cotter pin 2 80250-3 80250-3 80250-3

9.3 Pin 1 80250-1 80250-1 80250-1

10 Dowel pin 3 755135 755135 755135

11 Hinge Pin 2 82109 82109 82109

12 Washer 2 612679 612679 612679

13 Cotter pin 2 80250-3 80250-3 80250-3

14 Stop Plate 2 82116 82116 82116

15 Insert 54 80118 80116 80117

Item Slip Body Size (inches) 4.1/2"(pn 83410-2)

5" (pn 83420-2)

5.1/2" (pn 83430-2)






1 80230 80230 80230

5 Handle-left 1 80240 80240 80240

6 Handle-right 1 80210 80210 80210

7 Retaining ring (3.1/2"- 4.1/2") 3 80440 80440 80440

8.1 Screw 6 89127 89127 89127

8.2 Nut 6 89125 89125 89125

9.1 Washer 1 80250-2 80250-2 80250-2

9.2 Cotter pin 2 80250-3 80250-3 80250-3

9.3 Pin 1 80250-1 80250-1 80250-1

10 Dowel pin 3 755135 755135 755135

11 Hinge Pin 2 82109 82109 82109

12 Washer 2 612679 612679 612679

13 Cotter pin 2 80250-3 80250-3 80250-3

14 Stop Plate 2 82116 82116 82116

15 Insert 54 80118 80119 80120

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RSX-Extra Long Rotary SlipsItem Slip Body Size (inches) 5.3/4"

(pn 83550-2)5.7/8"(pn 83540-2)

6.5/8" (pn 83520-2)






1 80230 80230 80230

5 Handle-left 1 80240 80240 80240

6 Handle-right 1 80210 80210 80210

7 Retaining ring (3.1/2"- 4.1/2") 3 80480-1 80480-1 80480-1

8.1 Screw 6 89127 89127 89127

8.2 Nut 6 89125 89125 89125

9.1 Washer 1 80250-2 80250-2 80250-2

9.2 Cotter pin 1 80250-3 80250-3 80250-3

9.3 Pin 1 80250-1 80250-1 80250-1

10 Dowel pin 3 755135 755135 755135

11 Hinge Pin 2 82109 82109 82109

12 Washer 2 612679 612679 612679

13 Cotter pin 2 80250-3 80250-3 80250-3

14 Stop Plate 2 82116 82116 82116

15 Insert 54 270808 270708 270109

Item Slip Body Size (inches) 6" (pn 83510)

6.5/8" (pn 83520)

7" (pn 83530)


1 RSX Slip segment-center 1 83501 83501 83501

2 RSX Slip segment-right 1 83502 83502 83502

3 RSX Slip segment-left 1 83503 83503 83503


1 80230 80230 80230

5 Handle-left 1 80240 80240 80240

6 Handle-right 1 80210 80210 80210

7 Retaining ring (3.1/2"- 4.1/2") 3 80540 80540 80540

8.1 Screw 6 89127 89127 89127

8.2 Nut 6 89125 89125 89125

9.1 Washer 1 80250-2 80250-2 80250-2

9.2 Cotter pin 1 80250-3 80250-3 80250-3

9.3 Pin 1 80250-1 80250-1 80250-1

10 Dowel pin 3 70752 70752 70752

11 Hinge pin 2 80330 80330 80330

12 Nut - - - -

13 Cotter pin 2 80250-3 80250-3 80250-3

14 Insert 72 80118 80122 80123

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LRS-Load Rated Slips

Item Slip Body Size (inches) 4.1/2" (pn 83730)

5" (pn 83720)

5.1/2" (pn 83710)


1 LRS Slip segment-center 1 83711 83711 83711

2 LRS Slip segment-right 1 83712 83712 83712

3 LRS Slip segment-left 1 83713 83713 83713


1 80230 80230 80230

5 Handle-left 1 80240 80240 80240

6 Handle-right 1 80210 80210 80210

7 Retaining ring (4.1/2"- 5.1/2") 3 80440 80440 80440

8.1 Screw 6 80501-1 80501-1 80501-1

8.2 Nut 6 89125 89125 89125

9.1 Washer 1 80250-2 80250-2 80250-2

9.2 Cotter pin 1 80250-3 80250-3 80250-3

9.3 Pin 1 80250-1 80250-1 80250-1

10 Dowel pin 3 755135 755135 755135

11 Hinge Pin 2 82109 82109 82109

12 Washer 2 612679 612679 612679

13 Cotter pin 2 80250-3 80250-3 80250-3

14 Load ring 6 83405-1 83405-1 83405-1

15 Screw 12 735993 735993 735993

16 Insert 45 270905 270506 270107

17 Stop plate 2 82116 82116 82116

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Item Slip Body Size (inches) 5.7/8" (pn 83620-2) 6.5/8" (pn 83610-2)

Description Qty Part No. Part No.

1 LRS Slip segment-center 1 83711 83711

2 LRS Slip segment-right 1 83712 83712

3 LRS Slip segment-left 1 83713 83713


1 80230 80230

5 Handle-left 1 80240 80240

6 Handle-right 1 80210 80210

7 Retaining ring (5.1/2"- 6.5/8") 3 80480-1 80480-1

8.1 Screw 6 80501-1 80501-1

8.2 Nut 6 89125 89125

9.1 Washer 1 80250-2 80250-2

9.2 Cotter pin 1 80250-3 80250-3

9.3 Pin 1 80250-1 80250-1

10 Dowel pin 3 755135 755135

11 Hinge Pin 2 82109 82109

12 Washer 2 612679 612679

13 Cotter pin 2 80250-3 80250-3

14 Load ring 6 83405-2 83405-2

15 Screw 12 735993 735993

16 Insert 45 270708 270109

17 Stop plate 2 82116 82116

LRS-Load Rated Slips

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Drill Collar Slips

Drill colar slips grip lenght

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DCS DCS DCM DCM DCL

pn 84110 pn 84120 pn 85110 pn 85120 pn 86120

Item Description Qty Partno. Qty Partno. Qty Partno. Qty Partno. Qty Partno.

1 Slip segment, intermediate 5 84112 5 84112 7 85112 7 85112 9 86112

1.1 Slip segment, right end 1 84111 1 84111 1 85111 1 85111 1 86111

1.2 Slip segment, left end 1 84113 1 84113 1 85113 1 85113 1 86113

2 Hinge pin 6 80340 6 80340 8 80340 8 80340 10 80340

3 Cotter pin 6 80340-1 6 80340-1 8 80340-1 8 80340-1 10 80340-1

4 Handle right/left end segment 2 80220 2 80220 2 80220 2 80220 2 80220

5 Handle intermediate segment 1 80230 1 80230 1 80230 1 80230 1 80230

6 Handle pin assembly 3 80250 3 80250 3 80250 3 80250 3 80250

7 Filler piece 7 80700 7 80700 9 80700 9 80700 11 80700

8 Circular button 49 80155 49 80151 63 80155 63 80151 88 80156

9 Retaining assembly 7 80650 7 80650 9 80650 9 80650 11 80650

DCL DCL DCL DCL DCL

pn 86130 pn 86140 pn 86150 pn 86160 pn 86170

Item Description Qty Partno. Qty Partno. Qty Partno. Qty Partno. Qty Partno.

1 Slip segment, intermediate 10 86112 11 86112 12 86112 15 86112 15 86112

1.1 Slip segment, right end 1 86111 1 86111 1 86111 1 86111 1 86111

1.2 Slip segment, left end 1 86113 1 86113 1 86113 1 86113 1 86113

2 Hinge pin 11 80340 12 80340 13 80340 16 80340 16 80340

3 Cotter pin 11 80340-1 12 80340-1 13 80340-1 16 80340-1 16 80340-1

4 Handle right/left end segment 2 80220 2 80220 2 80220 2 80220 2 80220

5 Handle intermediate segment 1 80230 1 80230 2 80230 3 80230 3 80230

6 Handle pin assembly 3 80250 3 80250 4 80250 4 80250 4 80250

7 Filler piece 12 80700 13 80700 14 80700 17 80700 17 80700

8 Circular button 96 80156 104 80154 112 80156 136 80152 136 80156

9 Retaining assembly 12 80650 13 80650 14 80650 17 80650 17 80650

Drill Collar Slips

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CSL / CSC Casing Slips Parts

CSL Casing Slip grip length

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CSL pn 87111 CSL pn 87120 CSL pn 87130 CSL pn 87140 CSL pn 87150 CSL pn 87160Qty Description Qty Partno. Qty Partno. Qty Partno. Qty Partno. Qty Partno. Qty Partno.1 Slip Segment

intermediate9 87114 9 87114 9 87114 10 87114 10 87114 11 87114

2 Slip Segment intermediate

1 87112 1 87112 1 87112 1 87112 2 87112 2 87112

3 Slip Segment left end

1 87113 1 87113 1 87113 1 87113 1 87113 1 87113

4 Slip Segment right end

1 87111 1 87111 1 87111 1 87111 1 87111 1 87111

5 Hinge pin 11 80340 11 80340 11 80340 12 80340 13 80340 14 803406 Cotter pin 11 80340-1 11 80340-1 11 80340-1 12 80340-1 13 80340-1 14 80340-17 Handle right / left

end segment2 80220 2 80220 2 80220 2 80220 2 80220 2 80220

8 Handle intermediate segment

1 80230 1 80230 1 80230 1 80230 2 80230 2 80230

9 Retaining screw with lock washer

3 80250 3 80250 3 80250 3 80250 4 80250 4 80250

10 Filler piece 12 80700 12 80700 12 80700 13 80700 14 80700 15 8070011 Circulair button 144 80155 144 80150 144 80156 156 80156 168 80156 180 8015612 Retaining assembly 12 80650 12 80650 12 80650 13 80650 14 80650 15 80650



intermediate13 87114 13 87114 13 87114 14 87114 16 87114 18 87114


2 87112 2 87112 2 87112 2 87112 2 87112 2 87112


1 87113 1 87113 1 87113 1 87113 1 87113 1 87113


1 87111 1 87111 1 87111 1 87111 1 87111 1 87111


end segment2 80220 2 80220 2 80220 2 80220 2 80220 2 80220


2 80230 2 80230 2 80230 2 80230 2 80230 2 80230


4 80250 4 80250 4 80250 4 80250 4 80250 4 80250



intermediate17 87114 20 87114 21 87114 22 87114 26 87114 26 87114


2 87112 2 87112 2 87112 2 87112 2 87112 2 87112


1 87113 1 87113 1 87113 1 87113 1 87113 1 87113


1 87111 1 87111 1 87111 1 87111 1 87111 1 87111


end segment2 80220 2 80220 2 80220 2 80220 2 80220 2 80220


2 80230 2 80230 2 80230 2 80230 2 80230 2 80230


4 80250 4 80250 4 80250 4 80250 4 80250 4 80250


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CSL pn 87230 CSL pn 87235 CSL pn 87240 CSL pn 87280Qty Description Qty Partno. Qty Partno. Qty Partno. Qty Partno.1 Slip Segment

intermediate29 87114 32 87114 33 87114 46 87114


2 87112 2 87112 2 87112 3 87112


1 87113 1 87113 1 87113 1 87113


1 87111 1 87111 1 87111 1 87111

5 Hinge pin 32 80340 35 80340 36 80340 50 803406 Cotter pin 32 80340-1 35 80340-1 36 80340-1 50 80340-17 Handle right / left

end segment2 80220 2 80220 2 80220 2 80220


2 80230 2 80230 2 80230 3 80230


4 80250 4 80250 4 80250 5 80250

10 Filler piece 33 80700 26 80700 37 80700 50 8070011 Circulair button 396 80157 432 80158 444 80157 612 8015712 Retaining assembly 33 80650 36 80650 37 80650 51 80650

CSC pn 88110 CSC pn 88120 CSC pn 88125 CSC pn 88130 CSC pn 88160Qty Description Qty Partno. Qty Partno. Qty Partno. Qty Partno. Qty Partno.1 Slip Segment

intermediate short9 87114 10 87114 11 87114 12 87114 14 87114

2 Slip Segment intermediate long

2 87112 2 87112 2 87112 2 87112 3 87112


1 87113 1 87113 1 87113 1 87113 1 87113


1 87111 1 87111 1 87111 1 87111 1 87111

5 Hinge pin 24 80340 26 80340 28 80340 30 80340 36 803406 Cotter pin 24 80340-1 26 80340-1 28 80340-1 30 80340-1 36 80340-17 Handle right / left

end segment2 80220 2 80220 2 80220 2 80220 2 80220


2 80230 2 80230 2 80230 2 80230 3 80230

9 Handle pin assembly

4 80250 4 80250 4 80250 4 80250 5 80250

10 Filler piece 13 80700 14 80700 15 80700 16 80700 19 8070011 Circulair button 156 80157 168 80157 180 80157 192 80157 228 8015712 Retaining assembly 13 80650 14 80650 15 80650 16 80650 19 8065013 Hinge spacer 12 80800 13 80800 14 80800 15 80800 18 80800


blohm + voss pipe handling equipment rotary hand slips ...v_manual_835… · inspection categories...

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