black box installation 1.1 - rdsport (email version)

8/3/2019 Black Box Installation 1.1 - RDSport (Email Version)

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The Black Box

Installation Instructions

Revision 1.1 - 10 MAY 2007


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1. 2.

3.

5.

7. 8.

6.

4.


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11. 12.

10

13. 14.

15. 16.


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17. 18.

19. 20.

21. 22.

23. 24.


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25. 26.

27. 28.

29. 30

31. 32


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35. 36.

37. 38.


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A. Siemens MSD80 Connector Configuation

Connector # of Pins Color

X1 26 Grey

X2 26 Black

X3 6 Black

X4 6 Black

X5 44 Black X6 12 Black

X7 26 Natural

C. Wiring Guide

Signal DME Connector - Pin # Circuit # Wire Color Insert Into In Out

Reroute

Speed Signal X1 - 17 B1 K4 K3

Turbo Pressure X5 - 10 CCT-1234 Yellow B2 G9 G2

Crank Angle Signal X5 - 29 CCT-494 Yellow B3 G8 G5

O2 Sensor 1 X2 - 7 None B4 None K2

O2 Sensor 2 X2 - 6 None B5 None K2

Tap

Power No Label Red Red

Switched Power X5 - 31 CCT-1179 Blue/Yellow Red Green

Sensor Ground X5 - 32 No Label Black/Brown Black

B. The Black Box Connector Configuation

Connector # of Pins Color

G 12 Grey

K 12 Black

B 6 Blue

D 3 White

A 5 White

Expert Installation.

Disconnect the battery.

Access the DME box in the engine compartment.

Remove the 2 DME connectors. Using table A, identify all sub-connectors.

Using Table B and the Black Box wiring harness, identify all connectors.

Using table C as a reference, remove the 5 pins from the X1, X2, and X5 connectors, and insert them in the appropri-

ate order into the male end of the B connector. Each time you remove a pin from the DME connector, insert the cor-

responding brown wire from the Black Box wiring loom (i.e. as you remove pin # 29 from the X5 connector, insert it

into the blue connector in position 3, and immediately insert the brown pin from the Black Box loom labelled X5-29

into the X5 connector into position 29). Connect the male end of the B connector into the prewired female end.Using the enclosed tapping connectores, tap into the 3 wires as specified in table C.

Do not connect the Black Box at this time. Connect the supplied Service Plugs to test the harness installation. Note

that the plugs are color coded and have locating tabs so that they can only be inserted one way.

Connect the battery. Start the car and ensure that the car is running normally. If the vehicle experiences any issues

at this point, there is a problem with the installation of the harness. Please double check all connections, especially

pins X5-10 and X5-29.

If the car runs normally, you may now remove the key, disconnect the Service Plugs and connect the Black Box.

The Black Box should display a flashing amber light. When powered, the LED will turn to solid green.

You can now start the car and drive off.


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12456

12

11

10987

3

1245 6 3

1 2 4 6

12

11

10 9 8 7

3 5

4.7

k

TT

X2-7

X2-6

X1-17

X5-10

X5-29

T

B1-5

T

B1-4

T

B1-3

T

B1-2

T

B1-1

TTT

PCM

GConnector(Gray)

KConnector(Black)

RED

RED/BLUE

BLACK

SIZE

FSCMNO

DWGNO

REV

D R A W N

F E D E R I C O L P A V O N C E L L I

A 4

2 0 2 0 3 5 4 9 2 2

1 1

2

T

DIAGNOSTICS

1

2

3

4

5

T

AUX

T

RDSport-

Rev

1.1.2

Black/White

Black

Orange

Black/White

Black

Orange

1 2 3

Black

Purple

Blue

Blue

Blue

Blue

Blue

black box installation 1.1 - rdsport (email version)

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