bk-hh-qac-ms-0017 - foundation of central control room & switch gear building
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8/17/2019 BK-HH-QAC-MS-0017 - Foundation of Central Control Room & Switch Gear Building
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METHOD STATEMENTCentral Control Room & Switchgear Building
(Foundation)
118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi
Rev. : 00
Date: 26.02.16
Method Statement118 M! CC%% Bhi'hi
Central Control Room & Switchgear Building
Rev Date Description
Signed
By Status Remarks
R0 26.02.16
Foundation of
Centra Contro
Room ! S"itc#gear
Buiding
For
$pprova
%re(ared )*+Engineer
Ma, -Retd. Shahid Anwar
Chec'ed )*+
A((ro/ed )*+
Construction of Centra Contro Room ! S"itc#gear Buiding
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METHOD STATEMENTCentral Control Room & Switchgear Building
'Foundation(118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi
Rev. : 00
Date: 26.02.16
Ta)le o0 Content
12 Sco(e 3 Decri(tion o0 !or'
42 Attachment
52 Material
62 E7ui(ment 3 Tool
2 %re9Start Chec'
:2 Se7uence o0 !or'
;2 Concrete %roduction & %lacement+
82 Contingenc* %lan
o) Ri' Anal*i
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METHOD STATEMENTCentral Control Room & Switchgear Building
'Foundation(118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi
Rev. : 00
Date: 26.02.16
12 Sco(e 3 Decri(tion O0 !or'
)#is met#od statement covers typica procedure for construction of Centra Contro Room !
S"itc#gear Buiding Foundation.
42 Attachment+
1. Dra"ings of Centra Contro Room ! S"itc#gear Buiding Foundation
52 Material+Sr2 Decri(tion Standard
1 *ooden py
4 Scaffoding %ipes
5 Cement
6 Stee
Concrete $dmi+ture.
62 E7ui(ment 3 Tool+
Sr ? Decri(tion No2 o0 "tem Remar'
1 Concrete Batc#ing pant 02 1 Stand ,y
5 -o,ie Concrete %ump 01 1 Stand ,y
6 )ransit -i+er 0 2 stand ,y
Concrete /i,rator 06 02 Stand ,y
: Dump )rucks 0
; Food ig#ts 0
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METHOD STATEMENTCentral Control Room & Switchgear Building
'Foundation(118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi
Rev. : 00
Date: 26.02.16
2 %re9Start Chec'
)#e pre3start c#ecks must cover t#e foo"ing areas:
• $vaia,iity of pant and e4uipment to ,e used
• 5round conditions.
• %ro+imity #aards and "efare faciities.
• 7nsure t#e construction area #as ,een c#ecked for over#ead and underground
services prior to t#e commencement of "ork.
:2 Se7uence o0 !or'
i. -anua dressing and eveing 8 trimming "i ,e done at t#e ,ottom of t#e e+cavation.
ii. Binding concrete ')#ickness 9 100 mm( "i ,e paced in one pour prior to commencing
foundation "ork.
iii. Stee re,ar of pie cap and ,eams connecting t#e pie caps "i ,e fi+ed "it# appropriate
overapping as per approved dra"ing. Surveyor "i inspect t#e re4uired eevation of t#e
stee assem,y. nspection re4uest for stee re,ar s#a ,e raised.
iv. *ooden form"ork s#a ,e erected for pie caps. C#eck re4uest for form"ork s#a ,e
raised.
v. Site 7ngineer "i ensure t#at t#e a t#e em,edded parts 'as per dra"ings( are in pace
,efore commencing t#e concreting.
vi. Rectification "i ,e carried out as per re4uirement.
vii. Concrete of desired specifications s#a ,e produced at t"o Batc#ing pants and
transported to t#e site in constanty rotating drums of )ransit mi+ers; as per 4uaity !
testing procedures.
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METHOD STATEMENTCentral Control Room & Switchgear Building
'Foundation(118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi
Rev. : 00
Date: 26.02.16
+. Concrete vi,rators s#a ,e used and t#e vi,rating process at one point s#oud not
proong ,eyond 0?60 seconds in order to avoid ,eeding of concrete. )o ensure concrete
of #omogeneous consistency; proper attention "i ,e paid. Concrete sumps for "a
section s#a ,e 1=03200 mm. Coapse sumps s#a ,e avoided.
+i. Stee fi+ing of piers "i commence rig#t after t#e form"ork of pie cap is removed after 2>
#ours.
+ii. Form"ork fi+ing for piers "i take pace.
+iii. Concrete %ouring for piers "i take pace. Site engineer "i ensure t#at t#e stee
assem,y is propery paced at re4uired eve.
+iv. )op concrete surface of t#e piers "i ,e rendered roug#.
+v. )#e ,ackfiing "i take pace.
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METHOD STATEMENTCentral Control Room & Switchgear Building
'Foundation(118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi
Rev. : 00
Date: 26.02.16
;2 Concrete %roduction & %lacement+
1. Concrete of desired specification s#a ,e produced at ,atc#ing pant under strict 4uaity
contro. Consistency s#a ,e maintained ,y performing sump tests at reguar intervas at
t#e pouring site; and recorded in dockets. For ring ,eam sump s#a vary ,et"een 16
to 4mm. Specimens s#a ,e taken for compressive strengt# determination as per $C
Code @ 1 set '6 cu,es( for 100 mA or ess. $dditiona sampes s#a ,e taken if so
desired ,y t#e consutants.
2. Concrete s#a ,e transported to t#e pouring site ,y means of transit mi+ers and s#a ,e
poured "it# mo,ie pumps. . *#ie pouring; care s#a ,e taken "it# respect to setting of concrete. $ activities from
production to pouring; compaction and surface finis#ing s#a ,e so timed t#at t#e risk of
cod oint is eiminated.
=. Surface s#a ,e "ooden tro"eed up to initia setting time; t#en ,y using stee tro"e.
6. $fter fina setting t#e finis#ed surface "i ,e cured "it# "ater and ater putting socked
ute cot#. )#e curing process s#a ast for a minimum period of & days.
Note+During t#e concrete pacement process; dimensions; verticaity; diagona etc. ! t#e eve of
pouring s#a ,e cosey monitored. $ny defects in t#e dimensions s#a immediatey ,e
rectified. n case of maor faiure ike sippage of form"ork at any point '"#ic# occurs in rare
cases(; pouring operation s#a ,e paused; form"ork s#a ,e rectified; e+tra concrete s#a
,e ceaned a"ay. )#e "#oe process s#a immediatey ,e performed to avoid any deay.
82 Contingenc* %lan
i2 Climate+
-7) officia "e, site s#a ,e c#ecked for t#e "eat#er forecast. o concreting s#a ,ecarried out during incement "eat#er 'i.e. #ig# temperatures; #eavy rains etc(.
ii2 %roduction+
a2 Material+
Sufficient stock of a materias s#a ,e ensured.
,. Batching %lant+
)"o Batc#ing pants are ready; out of "#ic# one s#a ,e operationa "#ereas
t#e ot#er s#a remain stand ,y to meet any emergency re4uirement.
c. Tranit Mier:
0 )ransit mi+ers are re4uired to meet t#e pouring re4uirement. $t east 02
transit mi+ers s#a remain stand,y.
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METHOD STATEMENTCentral Control Room & Switchgear Building
'Foundation(118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi
Rev. : 00
Date: 26.02.16
iii2 "n Cae O0 An* E7ui(ment ailure
)"o mo,ie pumps s#a ,e operationa simutaneousy. ne mo,ie crane s#a aso ,e present at
t#e pouring point as contigency arrangement.
0> vi,rators s#a ,e re4uired to compact t#e concrete at one time; 01additiona vi,rator s#a ,e
stand ,y.
#ours of pouring; surface s#a minutey
,e inspected. )#e sies; verticaity and diagonas s#a ,e noted. $ny defect s#a ,e treated
as under:
• C#ipping of t#e defective; depressed or ,uged surface "it# ig#t c#ises and remova
of oose partices.
• Soaking t#e surface "it# "ater
• $ppication of Bonding Bridge; consisting of 1 part op cement; 1 part sand and 1 part
i4uid ',y voume(. i4uid is 1 part SBR Bonding $gent E 1 part "ater. Bonding ,ridge
s#a ,e appied at saturated surface dry condition in 1 to 2 mm t#in ayer.
• *#en t#e ,onding ,ridge is sti "et; repair mortar as per foo"ing composition.
%ortand cement : =0 g
Sand : 12=g
Bonding agent : & iters
*ater : 12iters
$ppro+imate yied : 0 it
=mm sie coarse aggregate '2= kg per =0 kg cement( "i ,e added to a,ove if t#e
repair dept# e+ceeds 12mm.
12=ualit* Aurance+
Guaity assurance team "i ,e appointed at t#e designated site. )#e team "i ,e #eaded ,y
GC in C#arge. )#e GC in c#arge "i ,e assisted ,y t#e assistant GCs. )#e team "i ook ook
after t#e foo"ing points to ensure t#e up to standard and 4uaity "ork.
• ig#ting of t#e area ,y food ig#ts so "ork continuous "it#out interruption.
• *ater pump is provided for continuous suppy of "ater. *ater Booer "i aso ,e used
as contingency measure.
• $naysis of t#e proect documents and on time su,mission of t#e RF.
• Deveoping t#e concrete structures 4uaity performance pan.
• C#ecking t#e Reinforcement assem,y and cross c#eck it according to approved ,ar
,ending Sc#edue.
• Deivery; reception and site transport of concrete from t#e Batc#ing %ant.
• Casting; compaction; Cutivation and protection of concrete.
• $naysis and preparation of t#e reports on t#e procedures of conformity assessment ofconcrete "it# t#e proect.
• Su,se4uent testing of compressive strengt# of concrete.
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METHOD STATEMENTCentral Control Room & Switchgear Building
'Foundation(118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi
Rev. : 00
Date: 26.02.16
• )#e adustment of t#e geometry of t#e concrete eements of t#e designed sie.
• C#ecking t#e consistency of fres# concrete on site.
112 %eronnel 3 Man(ower+
• Site 7ngineer
• GC 7ngineer
• $ssistant GCs
• 20 Stee Fi+er
• 2= Carpenter
• 20 Scaffoder
• 20 -ason
• 20 a,or
• 02 Surveyor
142 Health and Sa0et* Management and Control Meaure
%ersona protective e4uipment: $ operatives "i "ear t#e foo"ing: safety "eington
,oots "#ist "orking ; safety #emet; #ig# visi,iity vest and goves.
Site rues: $ operatives "i ,e informed 'via a site induction 8 too,o+ tak( of and
e+pected to compy "it# t#e contractorHs site rues.
Specific site #aards: $ny specific site #aards "i ,e identified and deat "it# prior to any
e+cavation "ork.
$ccess to t#e "ork area: )#e provision of a safe means of access to t#e "ork area is t#e
responsi,iity of t#e contractor 8 cient.
Fas into e+cavation: )#e ground"orkHs su,3contractor must provide and maintain fencing
to prevent operatives from faing into t#e e+cavation "#ere re4uired.
*efare faciities: )#e contractor 8 cient must provide access to t#e "efare faciities.
Ri' aement Meaure Area "n charge
S#arp 7dges of -eta and
Scaffoding %ipes
S#arp edges s#a ,e ocated and
covered "it# ,arricaded tape.-r. -aik Iafar'D%-(
ig#ting $rrangements for
ig#t "ork
%roper ig#ting arrangements s#a ,e
provided for nig#t "ork
-r. Ras#id '7ectrica
Forman(
During Construction %%7Hs
must ,e "orn
During Construction %%7Hs s#a ,e
"orn propery.
-r. S#a#id
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METHOD STATEMENTCentral Control Room & Switchgear Building
'Foundation(118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi
Rev. : 00
Date: 26.02.16
Remova of Form"ork
During Remova of Form"ork under
t#e sa,; specia care s#a ,e ensured
for safety of "orkers and aso for
structure.
-r. -aik Iafar'D%-(
Ceaning of Construction
$rea
$fter competion of t#e concrete s#a
,e muc# ceaned after competion of
structure.
-r. -aik Iafar'D%-(
12 >o) Ri' Anal*i
Sr2
No2Acti/it* Haard Recommended Sa0e %rocedure
1 *orking *it# adder Sip; )rip; Fa;
7ectrocution
1. $"ays face t#e adder "#en cim,ing. 2.
adder must ,e secured from movement. .
Do not use -eta adder "#ere t#ere is an
e+posure to eectrica #aard. >. adder s#a
,e of t#e proper sie ! design for "#ic# it is
used. =. Fa protection must ,e "arned if
"orking of adder in e+cess of 06 feet a,ove
t#e ground. 6. $ adders s#a ,e erected so
at east t#ree feet of t#e rai e+tend over t#e
anding
4*orking *it# . %orta,e eectrica toos s#a not ,e
ifted or o"ered ,y means of t#e po"er cord.
Ropes s#a ,e used. =. ny appropriate
toos s#a ,e used for t#e o,. 6. Damaged
toos8e4uipment s#a ,e removed from
service ! tagged "DEFECTIVE"
5 7+cavating 7mpoyees "orkingin t#e ditc#K %otentia
for Cave3in; %otentia
for atmosp#eric
#aard
Striking personne
"it# in radius of
,oom feet deep
re4uires confined space permit. $"ays
monitor at a time "#ie empoyees are in t#e
ditc#. Competed mark3outs of utiities and
e+cavation permit prior to start of e+cavation
"ork. *ear proper %%7.
)#e competent person "i ensure ! e+amine
area ,efore "ork. eep spois pie at east
t#ree feet from edge of e+cavation. eep
non3essentia personne a"ay from "ork
activities
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METHOD STATEMENTCentral Control Room & Switchgear Building
'Foundation(118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi
Rev. : 00
Date: 26.02.16
Bad "eat#er f rain8 ig#tening starts stop a activities !
reassess t#e situation
6 5radingStruck ,y;
Caug#t in ,et"een;oise
nsure t#at a ,ack up aarms and ot#er
safety e4uipment are "orking propery. *ear
seat ,et.
*ear safety gasses.
*ear #earing protection during operations
"#en re4uired ,y noise eve a,ove = dB'c(.
Safety vests to ,e "orn at a times.
Deep 7+cavation*a coapse;
engufment
7+cavations deeper t#an ft. in dept# re4uire
an e+cavation pan. )#e re4uired e+cavation
pan must ,e compied "it# at a times. $
e+cavation egressHs s#a ,e inspected daiy
and maintained.
7+cavate sopes to 1.= to 1 ratios; '> L
Degrees(; insta trenc# ,o+ "#en inade4uate
space is avaia,e for soping.
*atc# for signs of coapse 'tension cracks;
ground settement; "ater seepage etc.(.
Safe3off e+cavation area as re4uired.
8 Compacting*a coapse; noise;
engufment
nsure t#e vi,ration does not coapse
e+cavation. *ear appropriate #earing
protection if t#e noise eves re4uire it; a,ove= dB'c(.
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METHOD STATEMENTCentral Control Room & Switchgear Building
'Foundation(118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi
Rev. : 00
Date: 26.02.16
1 $rea %reparation
7mpoyee %rotection
Sips; trips; fas;
uneven surfaces
%#ysicay inspect "ork areas prior to start of
"ork. Foo" good #ousekeeping practices:
create "ak"ays. $ssure materias ! de,ris
does not ,ock traffic. eep "ork areas cean
! neat; free from ru,,is# ! de,ris. *atc#
"#ere you "ak. Be cogniant of your o"n
safe "ork practices as "e as t#ose of your
co3"orkers. Be carefu on sopes or
"et8muddy areas. $ppropriate "arning signs
"i ,e posted
11 5enera Site Security
Mnaut#oried access
,y
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METHOD STATEMENTCentral Control Room & Switchgear Building
'Foundation(118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi
Rev. : 00
Date: 26.02.16
1:Site -aintenance
%ersona nury
)ripping ! faing
%roperty Damage
Be sure a de,ris ! materia are stored to
avoid tripping #aard. $ "ork areas are kept
cean
$ "ork areas are secure from unaut#oried
access
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