bk-hh-qac-ms-0017 - foundation of central control room & switch gear building

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  • 8/17/2019 BK-HH-QAC-MS-0017 - Foundation of Central Control Room & Switch Gear Building

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    METHOD STATEMENTCentral Control Room & Switchgear Building

    (Foundation)

    118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi

    Rev. : 00

    Date: 26.02.16

    Method Statement118 M! CC%% Bhi'hi

    Central Control Room & Switchgear Building

    Rev Date Description

    Signed

    By Status Remarks

    R0 26.02.16

    Foundation of  

    Centra Contro

    Room ! S"itc#gear 

    Buiding

    For 

     $pprova

    %re(ared )*+Engineer 

    Ma, -Retd. Shahid Anwar 

    Chec'ed )*+

    A((ro/ed )*+

    Construction of Centra Contro Room ! S"itc#gear Buiding

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    METHOD STATEMENTCentral Control Room & Switchgear Building

    'Foundation(118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi

    Rev. : 00

    Date: 26.02.16

    Ta)le o0 Content

    12 Sco(e 3 Decri(tion o0 !or'

    42 Attachment

    52 Material

    62 E7ui(ment 3 Tool

    2 %re9Start Chec'

    :2 Se7uence o0 !or'

    ;2 Concrete %roduction & %lacement+

    82 Contingenc* %lan

    o) Ri' Anal*i

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    METHOD STATEMENTCentral Control Room & Switchgear Building

    'Foundation(118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi

    Rev. : 00

    Date: 26.02.16

    12 Sco(e 3 Decri(tion O0 !or'

     )#is met#od statement covers typica procedure for construction of Centra Contro Room !

    S"itc#gear Buiding Foundation.

    42 Attachment+

    1. Dra"ings of Centra Contro Room ! S"itc#gear Buiding Foundation

    52 Material+Sr2 Decri(tion Standard

    1 *ooden py

    4 Scaffoding %ipes

    5 Cement

    6 Stee

    Concrete $dmi+ture.

    62 E7ui(ment 3 Tool+

    Sr ? Decri(tion No2 o0 "tem Remar'

    1 Concrete Batc#ing pant 02 1 Stand ,y

    5 -o,ie Concrete %ump 01 1 Stand ,y

    6 )ransit -i+er 0 2 stand ,y

    Concrete /i,rator 06 02 Stand ,y

    : Dump )rucks 0

    ; Food ig#ts 0

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    METHOD STATEMENTCentral Control Room & Switchgear Building

    'Foundation(118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi

    Rev. : 00

    Date: 26.02.16

    2 %re9Start Chec'

    )#e pre3start c#ecks must cover t#e foo"ing areas:

    •  $vaia,iity of pant and e4uipment to ,e used

    • 5round conditions.

    • %ro+imity #aards and "efare faciities.

    • 7nsure t#e construction area #as ,een c#ecked for over#ead and underground

    services prior to t#e commencement of "ork.

    :2 Se7uence o0 !or'

    i. -anua dressing and eveing 8 trimming "i ,e done at t#e ,ottom of t#e e+cavation.

    ii. Binding concrete ')#ickness 9 100 mm( "i ,e paced in one pour prior to commencing

    foundation "ork.

    iii. Stee re,ar of pie cap and ,eams connecting t#e pie caps "i ,e fi+ed "it# appropriate

    overapping as per approved dra"ing. Surveyor "i inspect t#e re4uired eevation of t#e

    stee assem,y. nspection re4uest for stee re,ar s#a ,e raised.

    iv. *ooden form"ork s#a ,e erected for pie caps. C#eck re4uest for form"ork s#a ,e

    raised.

    v. Site 7ngineer "i ensure t#at t#e a t#e em,edded parts 'as per dra"ings( are in pace

    ,efore commencing t#e concreting.

    vi. Rectification "i ,e carried out as per re4uirement.

    vii. Concrete of desired specifications s#a ,e produced at t"o Batc#ing pants and

    transported to t#e site in constanty rotating drums of )ransit mi+ers; as per 4uaity !

    testing procedures.

    viii. of &

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    METHOD STATEMENTCentral Control Room & Switchgear Building

    'Foundation(118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi

    Rev. : 00

    Date: 26.02.16

    +. Concrete vi,rators s#a ,e used and t#e vi,rating process at one point s#oud not

    proong ,eyond 0?60 seconds in order to avoid ,eeding of concrete. )o ensure concrete

    of #omogeneous consistency; proper attention "i ,e paid. Concrete sumps for "a

    section s#a ,e 1=03200 mm. Coapse sumps s#a ,e avoided.

    +i. Stee fi+ing of piers "i commence rig#t after t#e form"ork of pie cap is removed after 2>

    #ours.

    +ii. Form"ork fi+ing for piers "i take pace.

    +iii. Concrete %ouring for piers "i take pace. Site engineer "i ensure t#at t#e stee

    assem,y is propery paced at re4uired eve.

    +iv. )op concrete surface of t#e piers "i ,e rendered roug#.

    +v. )#e ,ackfiing "i take pace.

    Construction of Centra Contro Room ! S"itc#gear Buiding

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    METHOD STATEMENTCentral Control Room & Switchgear Building

    'Foundation(118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi

    Rev. : 00

    Date: 26.02.16

    ;2 Concrete %roduction & %lacement+

    1. Concrete of desired specification s#a ,e produced at ,atc#ing pant under strict 4uaity

    contro. Consistency s#a ,e maintained ,y performing sump tests at reguar intervas at

    t#e pouring site; and recorded in dockets. For ring ,eam sump s#a vary ,et"een 16

    to 4mm. Specimens s#a ,e taken for compressive strengt# determination as per $C

    Code @ 1 set '6 cu,es( for 100 mA or ess. $dditiona sampes s#a ,e taken if so

    desired ,y t#e consutants.

    2. Concrete s#a ,e transported to t#e pouring site ,y means of transit mi+ers and s#a ,e

    poured "it# mo,ie pumps. . *#ie pouring; care s#a ,e taken "it# respect to setting of concrete. $ activities from

    production to pouring; compaction and surface finis#ing s#a ,e so timed t#at t#e risk of 

    cod oint is eiminated.

    =. Surface s#a ,e "ooden tro"eed up to initia setting time; t#en ,y using stee tro"e.

    6. $fter fina setting t#e finis#ed surface "i ,e cured "it# "ater and ater putting socked

     ute cot#. )#e curing process s#a ast for a minimum period of & days.

    Note+During t#e concrete pacement process; dimensions; verticaity; diagona etc. ! t#e eve of 

    pouring s#a ,e cosey monitored. $ny defects in t#e dimensions s#a immediatey ,e

    rectified. n case of maor faiure ike sippage of form"ork at any point '"#ic# occurs in rare

    cases(; pouring operation s#a ,e paused; form"ork s#a ,e rectified; e+tra concrete s#a

    ,e ceaned a"ay. )#e "#oe process s#a immediatey ,e performed to avoid any deay.

    82 Contingenc* %lan

    i2 Climate+

    -7) officia "e, site s#a ,e c#ecked for t#e "eat#er forecast. o concreting s#a ,ecarried out during incement "eat#er 'i.e. #ig# temperatures; #eavy rains etc(.

    ii2 %roduction+

    a2 Material+

    Sufficient stock of a materias s#a ,e ensured.

    ,. Batching %lant+

    )"o Batc#ing pants are ready; out of "#ic# one s#a ,e operationa "#ereas

    t#e ot#er s#a remain stand ,y to meet any emergency re4uirement.

    c. Tranit Mier:

    0 )ransit mi+ers are re4uired to meet t#e pouring re4uirement. $t east 02

    transit mi+ers s#a remain stand,y.

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    METHOD STATEMENTCentral Control Room & Switchgear Building

    'Foundation(118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi

    Rev. : 00

    Date: 26.02.16

    iii2 "n Cae O0 An* E7ui(ment ailure

    )"o mo,ie pumps s#a ,e operationa simutaneousy. ne mo,ie crane s#a aso ,e present at

    t#e pouring point as contigency arrangement.

    0> vi,rators s#a ,e re4uired to compact t#e concrete at one time; 01additiona vi,rator s#a ,e

    stand ,y.

    #ours of pouring; surface s#a minutey

    ,e inspected. )#e sies; verticaity and diagonas s#a ,e noted. $ny defect s#a ,e treated

    as under:

    • C#ipping of t#e defective; depressed or ,uged surface "it# ig#t c#ises and remova

    of oose partices.

    • Soaking t#e surface "it# "ater 

    •  $ppication of Bonding Bridge; consisting of 1 part op cement; 1 part sand and 1 part

    i4uid ',y voume(. i4uid is 1 part SBR Bonding $gent E 1 part "ater. Bonding ,ridge

    s#a ,e appied at saturated surface dry condition in 1 to 2 mm t#in ayer.

    • *#en t#e ,onding ,ridge is sti "et; repair mortar as per foo"ing composition.

    %ortand cement : =0 g

    Sand : 12=g

    Bonding agent : & iters

    *ater : 12iters

     $ppro+imate yied : 0 it

    =mm sie coarse aggregate '2= kg per =0 kg cement( "i ,e added to a,ove if t#e

    repair dept# e+ceeds 12mm.

    12=ualit* Aurance+

    Guaity assurance team "i ,e appointed at t#e designated site. )#e team "i ,e #eaded ,y

    GC in C#arge. )#e GC in c#arge "i ,e assisted ,y t#e assistant GCs. )#e team "i ook ook

    after t#e foo"ing points to ensure t#e up to standard and 4uaity "ork.

    • ig#ting of t#e area ,y food ig#ts so "ork continuous "it#out interruption.

    • *ater pump is provided for continuous suppy of "ater. *ater Booer "i aso ,e used

    as contingency measure.

    •  $naysis of t#e proect documents and on time su,mission of t#e RF.

    • Deveoping t#e concrete structures 4uaity performance pan.

    • C#ecking t#e Reinforcement assem,y and cross c#eck it according to approved ,ar 

    ,ending Sc#edue.

    • Deivery; reception and site transport of concrete from t#e Batc#ing %ant.

    • Casting; compaction; Cutivation and protection of concrete.

    •  $naysis and preparation of t#e reports on t#e procedures of conformity assessment ofconcrete "it# t#e proect.

    • Su,se4uent testing of compressive strengt# of concrete.

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    METHOD STATEMENTCentral Control Room & Switchgear Building

    'Foundation(118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi

    Rev. : 00

    Date: 26.02.16

    • )#e adustment of t#e geometry of t#e concrete eements of t#e designed sie.

    • C#ecking t#e consistency of fres# concrete on site.

    112 %eronnel 3 Man(ower+ 

    • Site 7ngineer 

    • GC 7ngineer 

    •  $ssistant GCs

    • 20 Stee Fi+er 

    • 2= Carpenter 

    • 20 Scaffoder 

    • 20 -ason

    • 20 a,or 

    • 02 Surveyor 

    142 Health and Sa0et* Management and Control Meaure

     

    %ersona protective e4uipment: $ operatives "i "ear t#e foo"ing: safety "eington

    ,oots "#ist "orking ; safety #emet; #ig# visi,iity vest and goves. 

    Site rues: $ operatives "i ,e informed 'via a site induction 8 too,o+ tak( of and

    e+pected to compy "it# t#e contractorHs site rues.

     

    Specific site #aards: $ny specific site #aards "i ,e identified and deat "it# prior to any

    e+cavation "ork.

     

     $ccess to t#e "ork area: )#e provision of a safe means of access to t#e "ork area is t#e

    responsi,iity of t#e contractor 8 cient.

     

    Fas into e+cavation: )#e ground"orkHs su,3contractor must provide and maintain fencing

    to prevent operatives from faing into t#e e+cavation "#ere re4uired.

     

    *efare faciities: )#e contractor 8 cient must provide access to t#e "efare faciities.

    Ri' aement Meaure Area "n charge

    S#arp 7dges of -eta and

    Scaffoding %ipes

    S#arp edges s#a ,e ocated and

    covered "it# ,arricaded tape.-r. -aik Iafar'D%-(

    ig#ting $rrangements for 

    ig#t "ork

    %roper ig#ting arrangements s#a ,e

    provided for nig#t "ork

    -r. Ras#id '7ectrica

    Forman(

    During Construction %%7Hs

    must ,e "orn

    During Construction %%7Hs s#a ,e

    "orn propery.

    -r. S#a#id

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    METHOD STATEMENTCentral Control Room & Switchgear Building

    'Foundation(118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi

    Rev. : 00

    Date: 26.02.16

    Remova of Form"ork

    During Remova of Form"ork under 

    t#e sa,; specia care s#a ,e ensured

    for safety of "orkers and aso for 

    structure.

    -r. -aik Iafar'D%-(

    Ceaning of Construction

     $rea

     $fter competion of t#e concrete s#a

    ,e muc# ceaned after competion of 

    structure.

    -r. -aik Iafar'D%-(

    12 >o) Ri' Anal*i

    Sr2

    No2Acti/it* Haard Recommended Sa0e %rocedure

    1 *orking *it# adder Sip; )rip; Fa;

    7ectrocution

    1. $"ays face t#e adder "#en cim,ing. 2.

    adder must ,e secured from movement. .

    Do not use -eta adder "#ere t#ere is an

    e+posure to eectrica #aard. >. adder s#a

    ,e of t#e proper sie ! design for "#ic# it is

    used. =. Fa protection must ,e "arned if 

    "orking of adder in e+cess of 06 feet a,ove

    t#e ground. 6. $ adders s#a ,e erected so

    at east t#ree feet of t#e rai e+tend over t#e

    anding

    4*orking *it# . %orta,e eectrica toos s#a not ,e

    ifted or o"ered ,y means of t#e po"er cord.

    Ropes s#a ,e used. =. ny appropriate

    toos s#a ,e used for t#e o,. 6. Damaged

    toos8e4uipment s#a ,e removed from

    service ! tagged "DEFECTIVE" 

    5 7+cavating 7mpoyees "orkingin t#e ditc#K %otentia

    for Cave3in; %otentia

    for atmosp#eric

    #aard

    Striking personne

    "it# in radius of 

    ,oom feet deep

    re4uires confined space permit. $"ays

    monitor at a time "#ie empoyees are in t#e

    ditc#. Competed mark3outs of utiities and

    e+cavation permit prior to start of e+cavation

    "ork. *ear proper %%7.

    )#e competent person "i ensure ! e+amine

    area ,efore "ork. eep spois pie at east

    t#ree feet from edge of e+cavation. eep

    non3essentia personne a"ay from "ork

    activities

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    METHOD STATEMENTCentral Control Room & Switchgear Building

    'Foundation(118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi

    Rev. : 00

    Date: 26.02.16

    Bad "eat#er f rain8 ig#tening starts stop a activities !

    reassess t#e situation

    6 5radingStruck ,y;

    Caug#t in ,et"een;oise

    nsure t#at a ,ack up aarms and ot#er 

    safety e4uipment are "orking propery. *ear 

    seat ,et.

    *ear safety gasses.

    *ear #earing protection during operations

    "#en re4uired ,y noise eve a,ove = dB'c(.

    Safety vests to ,e "orn at a times.

    Deep 7+cavation*a coapse;

    engufment

    7+cavations deeper t#an ft. in dept# re4uire

    an e+cavation pan. )#e re4uired e+cavation

    pan must ,e compied "it# at a times. $

    e+cavation egressHs s#a ,e inspected daiy

    and maintained.

    7+cavate sopes to 1.= to 1 ratios; '> L

    Degrees(; insta trenc# ,o+ "#en inade4uate

    space is avaia,e for soping.

    *atc# for signs of coapse 'tension cracks;

    ground settement; "ater seepage etc.(.

    Safe3off e+cavation area as re4uired.

    8 Compacting*a coapse; noise;

    engufment

    nsure t#e vi,ration does not coapse

    e+cavation. *ear appropriate #earing

    protection if t#e noise eves re4uire it; a,ove= dB'c(.

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    METHOD STATEMENTCentral Control Room & Switchgear Building

    'Foundation(118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi

    Rev. : 00

    Date: 26.02.16

    1  $rea %reparation

    7mpoyee %rotection

    Sips; trips; fas;

    uneven surfaces

    %#ysicay inspect "ork areas prior to start of 

    "ork. Foo" good #ousekeeping practices:

    create "ak"ays. $ssure materias ! de,ris

    does not ,ock traffic. eep "ork areas cean

    ! neat; free from ru,,is# ! de,ris. *atc#

    "#ere you "ak. Be cogniant of your o"n

    safe "ork practices as "e as t#ose of your 

    co3"orkers. Be carefu on sopes or 

    "et8muddy areas. $ppropriate "arning signs

    "i ,e posted

    11 5enera Site Security

    Mnaut#oried access

    ,y

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    METHOD STATEMENTCentral Control Room & Switchgear Building

    'Foundation(118 M! COMB"NED C#C$E %O!ER %$ANT Bhi'hi

    Rev. : 00

    Date: 26.02.16

    1:Site -aintenance

    %ersona nury

    )ripping ! faing

    %roperty Damage

    Be sure a de,ris ! materia are stored to

    avoid tripping #aard. $ "ork areas are kept

    cean

     $ "ork areas are secure from unaut#oried

    access

    Construction of Centra Contro Room ! S"itc#gear Buiding

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