bioprocess modeling and optimization-part 1.pptx

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    Yusuf Hendrawan, STP. M.App. Life Sc.,

    Ph.D

    Bioprocess Modeling and Optimization

    (Part-1)

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    Characteristics of food and bioprocesses

    (1) They often involve drastic physical, chemical,and biological transformation of the material,during processing.

    (2) Many of the transformations have not been

    characterized, primarily because of the following:a) such a large variety of possible materials; b)their biological origin, variabilities are significant,even in the same material; c) because thematerial contains large amount of water, unlesstemperatures are low, there is always evaporationin the food matrix. This evaporation is hard tohandle in physics based models and increasescomplexity of the process; d) many food

    processes involve coupling of different physicse. . microwave heatin involves heat transfer

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    Real-world

    problem

    Mathematical

    model

    Solution to

    model

    Solution to

    real-world

    problem

    assumptions,

    abstraction,data,simplifications

    optimization

    algorithm

    interpretation

    makes sense? change

    the model,

    assumptions?

    A schematic view of modeling and optimization

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    What is a model? A model is an analog of a physical reality, typically

    simpler and idealized. Models can be physical ormathematical and are created with the goal to gaininsight into the reality in a more convenient way.

    Advantages:

    (1) reduction of the number of experiments, thusreducing time and expenses;

    (2) providing great insight into the process that may notbe possible with experimentation;

    (3) process optimization; (4) predictive capability i.e. ways of performing what if

    scenarios;

    (5) providing improved process automation and controlcapabilities.

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    Need for understanding the

    detailed mechanism

    Availability of time and

    resources, depending on the

    state of a-priori knowledge of

    the physiscs

    Use fundamental lawsto develop physics-

    based model

    Validate model against

    experimental data

    Obtained experimental datato develop observation-based

    model

    Possibly validate against

    additional experimental data

    Extract knowledge from the

    model using sensitivity

    analysis

    Use model in optimization

    and control

    Not reall

    y

    necessary

    constrained

    Strong need

    available

    Use

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    Modeling of Bioprocesses

    Physics-basedObservation-

    based

    Techniques that can

    be useful in either

    model

    Microscalee.g. Mol. Dynamics

    Mesoscale

    Macroscale

    Fluid flow

    Heat

    transfer

    Mass

    transferHeat &

    Mass

    transfer

    Classical

    Statistical

    Data

    driven

    Data

    mining

    Neural

    Network

    GeneticAlgorithm

    Fractal

    Analysis

    Fuzzy

    Logic

    Response

    surface

    methodMultivariate

    Analysis

    Monte-

    Carlo

    Dimension

    al AnalysisLinear

    Programmi

    ng

    Kinetics

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    Physics-basedPhysics-based models follow fundamental physical laws

    such as conservation of mass and energy and Newtons

    laws of motion; however, empirical rate laws are needed to

    apply the conservation laws at the macroscopic scale. For

    example: to obtain temperatures using a physical-based

    model, combine of energy with Fouriers law.

    The biggest advantages of physics-based models are that

    they provide insight into the physical process in a manner

    that is more precise and more trustable, and the

    parameters in such models are measurable, often using

    available techniques.

    The Advantages:

    (1) They can be exact analogs of the physical process;

    (2) They allow in-depth understanding of the physical

    process as opposed to treating it as a black box;

    (3) They allow us to see the effect of changing parametersmore easily.

    The Disadvantages:

    (1) High level of specialized technical background is

    required;

    (2) Generally more work is required to apply to real-life

    problems;(3) Often longer development time and more resources are

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    Macroscale

    Fluid flow

    Heat

    transfer

    Mass

    transferHeat &

    Mass

    transfer

    Macroscale models primarily deal with transport

    phenomenoa, i.e. fluid flow, heat transfer, and mass

    transfer. These physicsbased models based on

    fundamental physical laws. Typically, these models consist

    of a governing equation that describes the physics of the

    process along with equations that describe the condition at

    the boundary of the system.

    KineticsKinetic models mathematically describe rates of chemical

    or microbiological reactions. They generally can be

    considered to be physics-based. However, in complex

    chemical and microbiological processes, as is true for food

    and bioprocesses, the mechanisms are generally hard toobtain and are not always available. The kinetic models for

    such systems are more data-driven than fundamental.

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    Observation-

    based

    The physics-based modeling process described before

    assumes that a model is known, which is frequently difficult

    to achieve in complex processes. Although a physics-

    based model may also be adjusted based on measured

    data, observation-based models are inferred primarily from

    measured data. Observational models are black box

    models to different degrees in relation to physics of the

    process.

    Physics-based models often require more specialized

    training and/or longer development time. In some

    application, detailed understanding provided by the

    physics-based model may not be necessary. For example,

    in process control, detailed physics-based models often are

    not needed, and observation-based models can suffice.

    Observation-based models can be extremely powerful in

    providing a practical, useful relationship between input andoutput parameters for complex processes.ClassicalStatistical

    The classical statistical models can have a model in mind

    before obtaining the measured data. This makes them less

    of a black box than models such as neural network or

    genetic algorithm that are frequently completely data

    driven., no prior assumption is made about the model and

    no attempt is made to physical interpret the model

    parameters once the model is built.

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    Response

    surface

    method

    This is statistical technique that use regression analysis to

    develop a relationship between the input and output

    parameters by treating it as an optimization problem. This

    method is quite popular in food applications.Multivariate

    Analysis

    MVA is a collection of statistical procedures that involve

    observation and analysis of multiple measurements madeon one or several samples of items. MVA techniques are

    classified in two categories: dependence and

    interdependence methods.

    In a dependence technique the dependent variable is

    predicted or explained by independent variables.

    In an Interdependence technique are not used forprediction purposes and are aimed at interpreting the

    analysis output for the best representative model.

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    NeuralNetwork

    Genetic

    Algorithm

    Fractal

    Analysis

    Fuzzy

    Logic

    Data mining refers to automatic searching of large volumes of

    data to establish relationships and identify patterns. To do this,

    data mining uses statistical techniques and other computing

    methods such as machine learning and pattern recognition. It

    can be seen as a meta tool that can combine a number of

    modeling tools.

    Data

    mining

    An Artificial Neural Network Model (as opposed to a biologicalneural network) is an interconnected group of functions

    (equivalent to neurons or nerve cells in a biological system) that

    can represent complex input-output relationships. The power of

    neural networks lies in their ability to represent both linear and

    nonlinear relationships and in their ability to learn these

    relationships directly from the modeled data.Genetic Algorithm are search algorithms in a combinational

    optimization problem that mimic the mechanism of the biological

    evolution process based on genetic operators.

    Fractal analysis uses the concepts from fractal geometry. It has

    been primarily used to characterize surface microstructure (such

    as roughness) in foods and to relate properties such as texture,oil absorption in frying, or the Darcy permeability of a gel to the

    microstructure.Fuzzy logic is derived from fuzzy set theory that permits the

    gradual assessment of the membership of elements in relation

    to a set in contrast to the classical situation where an element

    strictly belongs or does not belong to a set. It seems to be

    successful for processes in which human reasoning and

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