bioplastic from waste 1confidential ryan smith, cto [email protected]

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bioplastic from waste 1 confidential Ryan Smith, CTO [email protected]

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Page 1: Bioplastic from waste 1confidential Ryan Smith, CTO rsmith@micromidas.com

confidential 1

b i o p l a s ti c f r o m w a s t e

Ryan Smith, [email protected]

Page 2: Bioplastic from waste 1confidential Ryan Smith, CTO rsmith@micromidas.com

confidential 2

Micromidas converts biological waste into biodegradable plastic

Page 3: Bioplastic from waste 1confidential Ryan Smith, CTO rsmith@micromidas.com

confidential 3

Micromidas converts biological waste into biodegradable plastic

132

Page 4: Bioplastic from waste 1confidential Ryan Smith, CTO rsmith@micromidas.com

Jackson

Page 5: Bioplastic from waste 1confidential Ryan Smith, CTO rsmith@micromidas.com

Annually, 150 million tons of plastic is thrown “away”

Page 6: Bioplastic from waste 1confidential Ryan Smith, CTO rsmith@micromidas.com

PHA (Poly-hydroxyalkanoates)a family of linear aliphatic polyesters

In the environment PHAs are biodegraded by many species of bacteria.

PHA

Page 7: Bioplastic from waste 1confidential Ryan Smith, CTO rsmith@micromidas.com

Plastic requires 8% of the world’s oil

Page 8: Bioplastic from waste 1confidential Ryan Smith, CTO rsmith@micromidas.com

PHA granules in bacteria

Poly-hydroxyalkanoates (PHAs) are naturally synthesized biological polyesters. They serve as a carbon energy storage compound for bacteria and are stored as intracellular granules.

Page 9: Bioplastic from waste 1confidential Ryan Smith, CTO rsmith@micromidas.com

1/1/2006 1/1/2007 1/1/2008 1/1/2009 1/1/2010 -

10.00

20.00

30.00

40.00

50.00

60.00

SugarOil

Date

Cents per pound

Feedstock LandscapeNew is as bad as the Old

Page 10: Bioplastic from waste 1confidential Ryan Smith, CTO rsmith@micromidas.com

confidential 10

New is as bad as the OldFeedstock Landscape

1/1/2006 1/1/2007 1/1/2008 1/1/2009 1/1/2010 $-

$0.10

$0.20

$0.30

$0.40

$0.50

$0.60

$0.70

$0.80

$0.90

SugarOil

Date

$ per lb carbon

Page 11: Bioplastic from waste 1confidential Ryan Smith, CTO rsmith@micromidas.com

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Wastewater Solids

Sludge is a by-product of treatment

Solids Disposal is 40% of treatment cost8,200,000 MT/year in US

Treatment Cost: $100-500/MT

Sludge capacity limited

Increasingly regulated

Actively seeking new treatment options

Page 12: Bioplastic from waste 1confidential Ryan Smith, CTO rsmith@micromidas.com

Inflow (100%) Primary Solids

Primary Effluent

Biosolids (43%)

Bio Gas (21%)

CO2 (33%)

Secondary Effluent (3%)

Activated Sludge

Digestion

2o Clarifier

1o Clarifier

Aeration Pond

Relative Carbon Flow through Wastewater treatment plant (WWTP)

Page 13: Bioplastic from waste 1confidential Ryan Smith, CTO rsmith@micromidas.com

Inflow (100%) Primary Solids

Primary Effluent

Residual Solids (32%)Lignin, Pulped Cellulose,Inorganic Salts, Silicates

Bio Gas (3%)

Soluble Carbon

CO2 (18%)

PHA (9%)

Cells (3%)

CO2 (33%)

Secondary Effluent (3%)

Activated Sludge

Micromidas

Acid Phase Digestion

2o Clarifier

1o Clarifier

Aeration Pond

Relative Carbon Flow through Micromidas integrated WWTP

Page 14: Bioplastic from waste 1confidential Ryan Smith, CTO rsmith@micromidas.com

confidential 14

Technology and Tools

Techalive.mtu.eduHiwtc.com

Wastewater Style ProcessingLow Cost

HIGH VOLUME

Existing Operators

Same Equipment

Infrastructure in place

Ve r y Ro b u s t

Page 15: Bioplastic from waste 1confidential Ryan Smith, CTO rsmith@micromidas.com

15confidential

2010.igem.org/Team:INSA-Lyon/Project/Stage2/Theory

Selected bioprospecting

Source MicrobesSoil

Aerobic TreatmentPond Water

Evolve

Basic SelectionGenetic

100 ml growth100 ml production

Resist contamination

EvaluationProcess

Metabolic

Ralstonia Eutropha H16

Pseudomonas putida KT 2440

Bacillus cereus

Productive Strains

Page 16: Bioplastic from waste 1confidential Ryan Smith, CTO rsmith@micromidas.com

Microbe Library

DEA-003

Page 17: Bioplastic from waste 1confidential Ryan Smith, CTO rsmith@micromidas.com

Micromidas was formed in 2008 and is currently working with several wastewater treatment facilities across the world to help address problems of costly bio-solids removal.

Micromidas developed a fermentation technology that partitions the organic nutrients from waste and then utilizes a robust set of organisms to store the energy from those nutrients as intracellular bio-plastic.

Page 18: Bioplastic from waste 1confidential Ryan Smith, CTO rsmith@micromidas.com

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Page 19: Bioplastic from waste 1confidential Ryan Smith, CTO rsmith@micromidas.com

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b i o p l a s ti c f r o m w a s t e

Ryan Smith, [email protected]