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Transportation Biofuels 5 Feb 2008 1 Biomethane: Upgrading, grid injection and vehicle fuel Arthur Wellinger Nova Energie GmbH [email protected]

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Page 1: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 1

Biomethane: Upgrading, grid injection and vehicle fuel

Arthur Wellinger Nova Energie GmbH

[email protected]

Page 2: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 2

Member countries participating in Task 37: Energy from Biogas and Landfill Gas

Switzerland: Arthur Wellinger, Nova Energie (Task Leader)Austria: Rudolf Braun, Boku Canada: Jody Anne Barclay, NR CanadaDenmark: Jens Bo Holm-Nielsen/ Teodorita Al Seadi

Southern Danish UniversityEC: David Baxter, JRC Petten Finland: Juka Rintala, University of JyväskyläFrance: Olivier Théobald, ADEMEGermany: Peter Weiland, FALSweden: Anneli Petersson, Swedish Gas CenterNetherlands: Mathieu Dumont, SenterNovemUK: Claire Lukehurst

Page 3: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 3

Biogas Production

Page 4: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 4

Biogas

Desulfurization Desulfurization Gas treatmentGas treatment

CHPBoiler

Reforming Compression

Pressure tankFuel cell

Heat Power Heat Power Heat Fuel

Biogas Utilisation

Page 5: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 5

Application H2 S CO2 H2 O Silox-ane

Heating < 1'000 ppm

no no no

Cooking yes no no no

Engine (CHP) < 500 ppm

no no conden-sation

yes

High pressurecompression

yes recommend ed

yes no

Grid and fuel quality yes yes yes Event ually

Hot fuel cells yes No No conden- sation

yes

Page 6: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 6

Landfill gas

Biogas from AD

North sea natural

gas

Dutch natural

gas

Lower heating value

MJ/nm3 16 23 40 31,6

kWh/nm3 4,4 6,5 11 8,8

MJ/kg 12,3 20,2 47 38

Density kg/nm3 1,3 1,2 0,84 0,8

Higher Wobbe index

MJ/nm3 18 27 55 43,7

Methane number > 130 >135 70 -

Methane vol-% 45 63 87 81

Gas composition

Page 7: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 7

Biogas Upgrading

What are the crucial compounds ?

• Hydrogen sulfide

• Water vapour

• Carbon dioxide

• Siloxanes

• Oxygen, nitrogen

• Halogenic compounds (Chlorides, Fluorides)

Page 8: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 8

Hydrogen sulfide removal:

Biological oxidation:

• Air/Oxygen dosing into the digester

• Biological oxidation on a filter bed

Page 9: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 9

Hydrogen sulfide removal:

Chemical/physical removal:

• Iron chloride dosing into the digester

• Adsorption on iron oxide

• Adsorption on activated carbon

Page 10: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 10

CH4-Flash CO2

6 bar

96 %CH4

CO2 removal with scrubbers: Water washing & chemical absorption

Page 11: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 11

PSA with activated carbon

CarbotechVerdesis

Page 12: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 12

Membrane separation: Low & high pressure

Source: TU Wien

Page 13: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 13

Membrane separation: Low & high pressure

Calendoorn Bruck/L

Page 14: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 14

Electricity production

Page 15: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 15

Biomethane as fuel

Biomethane is the term for upgraded biogas and SNG to fuel quality fulfilling the national standards.

There are two options to fuel biomethane:

• pumping station at the production site

• Feed into the natural gas grid

Page 16: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 16

( ) = Optimistic2005

2010

2015

2020

Biofuels Hydrogen Total

2

6 2

5 2

2(5)

(7)

5-(8) 10

14

2

(23)

( ) = Optimistic2005

2010

2015

2020

Biofuels Natural Gas Hydrogen Total

2

6 2

5 2

2(5)

(7)

5-(8) 10

14

2

(23)

( ) = Optimistic2005

2010

2015

2020

Biofuels Hydrogen Total

2

6 2

5 2

2(5)

(7)

5-(8) 10

14

2

(23)

( ) = Optimistic

2005

2010

2015

2020

Biofuels Natural gas Hydrogen Total

2

6 2

5 2

2(5)

(7)

5-(8) 10

14

2

(23)

EUROPEAN ALTERNATIVE FUELS POLICY % Fuel Replacement, Transport Sector, 15 EU Countries by 2020 ( ) = Optimistic

10

Page 17: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 17

Biomethane as fuel (Source ENGVA)

6.4 million methane powered vehicles:127,000 buses, 113,000 trucks, and 6,200,000 cars running on natural gas or biomethane

Page 18: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 18

Biomethane in Sweden and Switzerland

0

2000

4000

6000

8000

10000

12000

14000

16000

2001 2002 2003 2004 2005 2006 2007 2008Year

Nbr

of v

ehic

les

0

20

40

60

80

100

120

140

Nbr

of f

illin

g st

atio

ns

Total No of Vehicles Switzerland

Total No of Vehicles Sweden

Total No of fueling stations Sweden

Total No of fueling stationsSwitzerland

Sweden: 51% Biomethane

Switzerland: 26% Biomethane

Page 19: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 19

The number of brands and models in EuropePassenger cars Light transporters Remarks

2 1

3 1

11 1 only retrofited

2 1

3 2 only retrofited

1 1

3 0

3 0

0 2

Page 20: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 20

Trucks and Trucks and buses operated buses operated on on biomethanebiomethane

Page 21: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 21

Biomethane Potentialin EU28 plus CIS

The potential is 17.5 EJ corrresponding to 37% of gas consumption (approx 100x Germany)

Technical Biomethane Potential

0

200

400

600

800

1000

1200

1400

2005 2020

Bio

met

hane

[in

billi

on m

3/a]

BiogasBio-SNGTotal BiomethaneNatural gas

Sources: EU Vision report and IEU

Page 22: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 22

Energy yield (Output/Input):

• EtOH from sugar cane (Brasil) 8.6-10.0• EtOH from maize (USA) 1.34• RME (Germany) 2.2 - 3.7• Biomethane from Gras (D) 3.6 – 5.7• Biomethane from maize (D) 3.3 - 4.2

How does biogas compare to other bio-fuels?

Page 23: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 23

Comparison of different bio-fuels How far can a car run with different biofuels produced on 1ha of land

Page 24: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 24

Vehicle Fuel CO2 Emissions, G/KM

Fiat Punto 5-d 1,2 60 Bi-Power Biogas 9

VW Golf Variant BiFuel 2,0 Biogas 11

Opel Astra CNG Biogas 11

Volvo S60 2,4 Bi-Fuel Biogas 12

Opel Zafira 1.6 CNG Biogas 12

Volvo S80 Bi-Fuel CNG Biogas 12

Volvo V70 Bi-Fuel CNG Biogas 13

Mercedes E200 NGT sedan Biogas 14

Ford Focus 1,8 FlexiFuel E85 (Ethanol) 54

Saab 9-5 Sedan 2,0t BioPower E85 (Ethanol) 69

Toyota Prius HSD Gasoline 107

Emissions of biofuel powered vehicles

Page 25: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 25

Export is an important factor

Germany achieved an export rate of >15% in 2007 The turn over was 650 Mio. € (Source: Fachverband Biogas)

German turn over

Page 26: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 26

The bottle necks:

1. The number of plants To cover the potential approx. 200‘000 biogas plants and 1200 gasification plants are needed

2. The methane emission Methane is a 21 time stronger GHG than CO2. For a optimal LCA total methane slip should be lower than 2%. The actual situation is rather like 4 to 6% emission!

3. The competition with the liquid Biofuels The oil companies (with the worlds strongest lobby group) favour liquid fuels because they do have the necessary infrastructure and logistic

Page 27: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 27

www.iea-biogas.net > Publications

Page 28: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 28

Thank you !

Page 29: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 29

European biofuels• Transport accounts for 30% of the energy consumption

• Less than 2% thereof is biofuel

• 90% of CO2 increase from 1990 to 2010 will be attributable to transport

• Directive 2003/30/EC of 2003 on the promotion of biofuels for transport: targets: 2% by 2005; 5.75% by 2010

• Vision is to cover 25% of total consumption with biofuel by 2030

• Expectation is that 13% of agricultural land will be needed to produce the energy crops

• Biogas is expected to cover around 10 to 15% of biofuel

Page 30: Biomethane: Upgrading, grid injection and vehicle fueltask38.ieabioenergy.com/wp-content/uploads/2017/02/5_Wellinger_T37.pdf · 127,000 buses, 113,000 trucks, and 6,200,000 cars running

Transportation Biofuels 5 Feb 2008 30

Siloxanes

At low concentrations and low flows (< 500m3 per hr) siloxanes are removed with activated carbon. At higher concentrations and voluminas by a combination of cooling and activated carbon