biomethane in the energy system of the future … 6 biomethane in the energy system of the future -...

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© Fraunhofer UMSICHT Joachim Krassowski, Fraunhofer UMSICHT 3. European Biomethan Conference 2017 1 st of June 2017, Berlin Biomethane in the energy system of the future -requirements and production technologies.

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Page 1: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Joachim Krassowski, Fraunhofer UMSICHT

3. European Biomethan Conference 2017

1st of June 2017, Berlin

Biomethane in the energy system of the future -requirements and production technologies.

Page 2: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 2 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

Agenda

FhG and Fraunhofer UMSICHT

A renewable energy system in brief

Overview on upgrading technologies

Utilisation pathways for biomethane

Summary

Page 3: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 3 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

Karlsruhe

Darmstadt Würzburg

Jena

Stuttgart

Duisburg

Oberhausen

Nuthetal

Dortmund

München

Saarbrücken

St. Ingbert

Magdeburg

Halle

Dresden

Leipzig

Ilmenau

Cottbus

Braunschweig

Berlin

Potsdam

Teltow

Aachen

Schmallenberg

Sankt Augustin

Erlangen

Nürnberg

Freising

Holzkirchen

Pfinztal

Freiburg

Efringen-Kirchen

Rostock

Itzehoe

Hannover

Bremen

Euskirchen Chemnitz

Wertheim Kaiserslautern

Paderborn

Schkopau

Lübeck

Fraunhofer-Gesellschaft

One of the leading research

organisations in Europe

60 institutes at 40 locations in

Germany

Offices in USA, Japan, China, Korea

etc.

Fraunhofer UMSICHT in Oberhausen

Research fields in environmental

technology, material technology,

process technology and renewable

energy

founded in 1990

Approx. 40m€ turnover in 2015

approx. 490 employees

Page 4: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 4 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

Fraunhofer UMSICHT Portfolio in Biogas Technology

Research topics

Process monitoring and optimisation of fermentation

Public acceptance of biogas plants /

renewable energy sources

Biogas purification and upgrading

Feed-in of biogas into natural gas grids

Biomethanation – power to gas

Feasibility studies and expertises (substrate supply,

economic efficiency, climate balance etc.)

Analysis of substrates and products of fermentation

Realisation of continuous laboratory scale fermentation

processes

Design and construction from laboratory scale to pilot

and demonstration plants

Page 5: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 5 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

Agenda

FhG and Fraunhofer UMSICHT

A renewable energy system in brief

Overview on upgrading technologies

Utilisation pathways for biomethane

Summary

Page 6: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

Share of renewable energies in the electricity, heat and mobility sectors in Germany (targets and trends)

0

10

20

30

40

50

60

70

80

2000 2005 2010 2015 2020 2025 2030 2035 2040 2045 2050

Anteil EE Stromverbrauch [%] Anteil EE Wärmeverbrauch [%] Anteil EE Verkehr [%]

Ziele der Bundesregierung (Strom)

bzw. SZEN-15-100 nach J. Nitsch (Wärme, Verkehr)

Trend

Trend

Trend

[%]

Objectives of the Federal Government (electricity) respectively SZEN-15-100 according to J. Nitsch (heat and transport)

electricity heat transport

[year]

Page 7: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 7 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

Energy system 2015

© Fraunhofer UMSICHT Aims: Reduction of greenhouse gasses of 80% Share of renewables of 80% until 2050

Total final energy consumption electricity / heat / transport / chemicals / metal industry

Ele

ctr

icit

y

612 T

Wh

Pic

ture

is

on

ly a

q

ualita

tive

rep

rese

nta

tio

n

Page 8: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 8 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

Aims: Reduction of greenhouse gasses of 80% Share of renewables of 80% until 2050

Energy system 2015

Ele

ctr

icit

y

612 T

Wh

Tran

sp

ort

722 T

Wh

Total final energy consumption electricity / heat / transport / chemicals / metal industry

Pic

ture

is

on

ly a

q

ualita

tive

rep

rese

nta

tio

n

© Fraunhofer UMSICHT

Page 9: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 9 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

Energy system 2015

Heat 1 320 TWh

© Fraunhofer UMSICHT

Pic

ture

is

on

ly a

q

ualita

tive

rep

rese

nta

tio

n

Ele

ctr

icit

y

612 T

Wh

Tran

sp

ort

722 T

Wh

Aims: reduction of greenhouse gasses of 80% share of renewables of 80% until 2050

Total final energy consumption electricity / heat / transport / chemicals / metal industry

Page 10: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 10 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

Aims: Reduction of greenhouse gasses of 80% Share of renewables of 80% until 2050 Electricity less than 30% of total energy consumption

Energy system 2015

Ch

em

icals

20

0 T

Wh

Meta

l in

du

stry

© Fraunhofer UMSICHT

Pic

ture

is

on

ly a

q

ualita

tive

rep

rese

nta

tio

n

Total final energy consumption electricity / heat / transport / chemicals / metal industry

Heat 1 320 TWh

Ele

ctr

icit

y

612 T

Wh

Tran

sp

ort

722 T

Wh

Page 11: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 11 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

Future role of the electricity sector

of total energy consumption / Power2X Technologies

Energy system 2050

Ele

ctri

city

(6

12 T

Wh

) Heat

(1320 TWh)

Tra

nsp

ort

(72

2 T

Wh

)

Ch

em

icals

(2

00 T

Wh

)

Meta

l i

nd

ust

riy

Power2Fuels

Power2Chemicals

Power2Products

© Fraunhofer UMSICHT

Pic

ture

is

on

ly a

q

ualita

tive

rep

rese

nta

tio

n

Biogas (30 TWh electricity) (30 TWh heat)

Page 12: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 12 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

Flexibility Options

Penetration of Variable Renewable Energies (VRE)

Fle

xib

ilit

y c

ost

Page 13: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 13 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

Storage capacities

Biomethane

Modified by Fraunhofer UMSICHT

Page 14: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 14 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

Agenda

FhG and Fraunhofer UMSICHT

A renewable energy system in brief

Overview on upgrading technologies

Utilisation pathways for biomethane

Summary

Page 15: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 15 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

Overview on upgrading technologies From Biogas to Biomethane

Page 16: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 16 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

Activated carbon

Biological treatment Scrubber + external regeneration,

air dosage (N2!)

Sulfide precipitation Fe(II)Cl2, FeOH

Rough desulfurization

Fine desulfurization

Raw biogas Desulfurization CO2-removal Gas drying Biomethane

Overview on upgrading technologies Desulfurization

NaOH scrubber

Page 17: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 17 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

Overview on upgrading technologies CO2-removal

Adsorption

Absorption

Gas separation with membranes

Cryogenic technology

Direct methanation (Power to Gas)

Raw biogas Desulfurization CO2-removal Gas drying Biomethane

Page 18: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 18 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

Raw biogas Desulfurization CO2-removal Gas drying Biomethane

Condensate removal when gas cooling

Adsorption at silica gel

Overview on upgrading technologies Gas drying

Page 19: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 19 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

Overview on upgrading technologies Examples

Amine scrubber (Dreyer & Bosse) Pressurized water scrubber (Malmberg)

Page 20: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 20 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

© Fraunhofer UMSICHT

Overview on upgrading technologies Examples

Quelle: Evonik

© MT-Energie Amine scrubber (MT Energie)

Page 21: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 21 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

Methane has a GHG potential of 25!

Methane loss is to be avoided, flue gas with methane concentrations is to be treated

Available technologies:

Thermal oxidation

Catalytic oxidation

Regenerating-thermal oxidation

FLOX-burner

© Fraunhofer UMSICHT

Overview on upgrading technologies Flue gas treatment

Quelle: Fraunhofer UMSICHT

Quelle: Fraunhofer UMSICHT

Page 22: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 22 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

Overview on upgrading technologies Summary

Criteria PSA Water wash Polyglycol

scrubber

Amine scrubber Membrane

technology

Hybrid

Membrane/

Cryogenic

Fine desulphurization of RBG required Yes No Recommended Yes a) Yes Yes

Methane slip [% of RBG] b) <3% 1-2% 1-2% < 0,1% 0,6-3% 0,004%

Operation pressure [bar] 4-7 5-10 4-7 0-5 5-16 Membrane: 6-10

Cryogenic:17

Electricity consumption [kWh/Nm³ RBG] d) 0,19-0,26 e) 0,2-0,25 e) 0,24-0,33 <0,09 0,2-0,3 0,35-0,37 c)

Heat demand (temperatur level) No No Yes

(55-80 °C)

Yes

(110-160 °C) e)

No No

Demand for chemicals No No Yes Yes No No

References in Germany (ca.)

(Aug 2013)

31 39 12 39 3 0

Status August 2013

a) dependent on type of amine

b) methane loss strongly dependends on plant set up and mode of operation. The figure refers to

minimum values at realised plants in praxis.

c) energy recovery from CO2 condensation

d) at biomethane capacity 700 Nm³/h, ambient temperature of 15°C, Methan concentration in RGB

55%, residual concentration CO2 in biomethane <3%, Data obtained from suppliers of upgrading

technology

e) dependent on operation pressure

RBG - raw biogas

4 – 10

0,15 – 0,3

1 – 10

0,17 – 0,3

1 – 10

0,5 – 2

0,23 – 0,33

40 – 80 °C

4 – 10

1 – 4

0,06 – 0,17

106 – 160 °C

0,05 – 0,1

0 – 4

0,18 – 0,3

5 – 20

New Data: Monitoring des Biomethanproduktionsprozesses „MONA“

Page 23: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 23 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

Overview on upgrading technologies Technology suppliers (Examples! No claim to be complete)

PSA

ETW Energietechnik

Mahler AGS

Schmack Carbotech (Viessmann Group)

Chem. Scrubber (amine)

Hitachi Zosen INOVA

Bilfinger EMS

Dr. Günther Engineering (DGE)

Dreyer & Bosse

Water scrubber

Malmberg

Greenlane Biogas / Flotech

Polyglycol scrubber

BMF Haase Energietechnik

Schwelm Anlagentechnik

Membrane

Bioenergy International (BDI) / Axiom

Eisenmann AG (Evonik)

Envitec Biogas (Evonik)

Methapower (Evonik)

MT Biomethan (Evonik)

Pentair Haffmans

Page 24: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 24 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

Raw gas production

Heat demand (fermenter heating, drying digestate etc.)

Requirements and outputs of the upgrading stage

Heat demand

Provided pressure level product gas

Provided CV

Heat provided by lean gas treatment

Requirements grid connection

Operating Pressure of the grid

Required CV (L-/H-gas net)

Technical aspects Synergies for increasing energy efficiency

Page 25: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

Slide 25 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski

Different types of technologies exist, but site conditions matter for

choosing the appropriate technology and grid injection concept

Methane emissions must be avoided e.g. by flue gas treatment and

appropriate mode of plant operation

Technology is available and proven, biomethane has the potential to be a

valuable player in the sectors electricity, heat, transport and chemicals.

Due to its characteristics it should be preferably used in the sectors

electricity, heat and transport

Summary

Page 26: Biomethane in the energy system of the future … 6 Biomethane in the energy system of the future - requirements and production technologies. Joachim Krassowski Share of renewable

© Fraunhofer UMSICHT

FRAUNHOFER UMSICHT Energy Supply Systems

Thank you for your attention!

Contact Fraunhofer UMSICHT Osterfelder Straße 3 46047 Oberhausen, Germany E-Mail: [email protected] Internet: http://www.umsicht.fraunhofer.de

Joachim Krassowski Tel: +49 (0) 208-8598-1162 E-Mail: [email protected]

© Fraunhofer UMSICHT