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Fairbanks North Star Borough – Department of Public Works Biomass Gasification CHP Pilot Project FNSB and ACEP Ben Loeffler, Energy Management Engineer April 11, 2018 1

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Page 1: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

Fairbanks North Star Borough – Department of Public Works

Biomass Gasification CHP Pilot Project

FNSB and ACEP

Ben Loeffler, Energy Management Engineer

April 11, 2018

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Page 2: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

Fairbanks North Star Borough – Department of Public Works

OUTLINE

1. FNSB-ACEP Partnership2. Biomass CHP Pilot Project Motivations3. Intro to Biomass Gasification CHP4. Pilot Project Progress and Plan

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Page 3: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

Fairbanks North Star Borough – Department of Public Works

FNSB-ACEP Partnership

ObjectiveProvide coordination of programs and projects

involving the development, implementation, and evaluation of

energy efficiency, energy delivery, and alternative and renewable energy systems in FNSB.

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Page 4: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

Fairbanks North Star Borough – Department of Public Works

FNSB-ACEP Partnership

- Information and resource sharing

- Joint grant applications

- Undergraduate Internship – Energy data

analysis

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Page 5: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

Fairbanks North Star Borough – Department of Public Works

Biomass Pilot Project Motivations

Page 6: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

6 http://alaskarenewableenergy.org/index.php/programs/renewable-energy-atlas/

Biomass Pilot Project Motivations

Page 7: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

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Page 8: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

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Biomass Pilot Project Motivations

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Page 9: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

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Page 10: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

Energy Management Engineer“Work with Borough stakeholders and ACEP researchers to evaluate emerging and existing energy efficient technologies relevant to the

Borough.”

ACEPMission: “Develop and

disseminate practical, cost-effective, and innovative energy

solutions for Alaska and beyond”

Vision: “Alaska leading the way in innovative production,

distribution, and management of energy”

Fairbanks Comprehensive

Economic Development Strategy (CEDS)

COMMUNITY PRIORITY #1:

“Lower and stabilize FNSB energy costs by expanding the energy portfolio with a focus on local

resources.”

10

Biomass Pilot Project Motivations

Page 11: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

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Biomass Pilot Project Motivations

Page 12: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

Fairbanks Galena

Electricity Cost $/kWh $0.20 $0.67

Fuel Cost $/Gallon $2.20 $5.76

Value of 280,000 kWh $ $56,000 $164,000

Value of 2,380 MMBTU $ $45,000 $102,000

Cost of 370 tons Wood Chips $ -$32,000 -$37,000

Cost of Maintenance $ -$30,000 -$40,000

Annual Savings $ $39,000 $187,000

Annual Local Impact $ $64,000 $77,000

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Biomass Pilot Project Motivations

Page 13: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

Intro to Biomass Gasification CHP

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Page 14: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

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Intro to Biomass Gasification CHP

Page 15: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

• 25% Carbon Monoxide• 17% Hydrogen• 8% Carbon Dioxide• 2.5% Methane• 47.5% Nitrogen

15

Intro to Biomass Gasification CHP

Page 16: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

Intro to Biomass Gasification CHP

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Page 17: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

Pilot Project Progress and Plan

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Page 18: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

Proposed Technology – Volter 40

– Operates on wood chips (spruce and aspen)

– 40kW Electric

– 340,000 BTU/hr Thermal

– Small-scale, packaged unit suited for both railbelt and rural installations

– Load-following, but not grid-forming

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Page 19: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

Proposed Site – Big Dipper Ice Rink

• Demand Charges

• Year round heat load

• Chip Access

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Page 20: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

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Proposed Site – Big Dipper Ice Rink

0

20

40

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10/26/2016 10/28/2016 10/30/2016 11/1/2016 11/3/2016 11/5/2016

Ele

ctri

city

[k

W]

Grid

Volter

Page 21: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

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Proposed Site – Big Dipper Ice Rink

0

100

200

300

400

500

600

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800

900

1,000

July

Au

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Sep

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ber

Oct

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Dec

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Jan

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y

Feb

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Mar

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Ap

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May

Jun

e

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erg

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sag

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MM

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Estimated Heat Usage with Volter

Volter Heat Utility Heat

0

100

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800

900

1,000

July

Au

gu

st

Sep

tem

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En

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MM

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Estimated Electricity Usage with Volter

Volter Power Utility Power

Page 22: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

PM2.5 Emissions

22

64

8.763

0.010

10

20

30

40

50

60

70

Hydronic Heater EPA CertifiedWood Stove

Pellet Stove WoodGasification CHP

PM

2.5

em

issi

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s [l

b/t

on

]

Page 23: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

PM2.5 Emissions

23

0.03

0.0022

0

0.005

0.01

0.015

0.02

0.025

0.03

0.035

Tier IV Diesel Wood Gasification CHP

PM

2.5

em

issi

on

s [g

/kW

h]

Page 24: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

PM2.5 Emissions

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2.69 2.59

0.844

0

0.5

1

1.5

2

2.5

3

Oil Boiler Wood GasificationCHP

Natural Gas Boiler

PM

2.5

em

issi

on

s [g

/BT

U]

Page 25: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

Pilot Project Progress and Plan

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Expected total project cost $918,000

Equipment cost - $250,000

Design and Construction - $500,000

Data collection and testing (2 years) - $170,000

Funding Sources:

$290,000 in EETF Grant + $290,000 required FNSB Match = $580,000

$218,000 USFS Wood Innovations Grant award

$120,000 FNSB Energy Reductions Projects Fund

Page 26: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

RFP – Phase I - Qualifications Opening: April 20, 2018

RFP – Phase II - Design-Build Issue: April 27, 2018

RFP – Phase II - Design-Build Opening: May 29, 2018

Assembly Approval of Award: June 21, 2018

Execute Design-Build Contract: July 13, 2018

Construction Documents Approval: August 1, 2018

Volter 40 System Arrival: November 1, 2018

Substantial Completion: December 1, 2018

System Commissioning: January 16, 2019

Final Completion: January 31, 2019

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Pilot Project Progress and Plan

Page 27: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

Project Goals

Evaluate and Disseminate:

Fuel Suitability

Performance

Reliability

Maintenance Costs

Emissions

Micro-grid Compatibility

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Page 28: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

FNSB Testing Objectives

Fuel Consumption

Ash Production

Integration with Building

System Reliability

Track every fault event and system downtime

O&M Costs

Track all consumables and parts

Track all labor hours

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Page 29: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

ACEP Testing Objectives

Instrumentation of Heat and Power

Grid-Connected Monitoring

Islanded Mode Performance Testing

Disconnect from Grid

Operate in Parallel with Diesel Genset and Load Bank

Data Processing and Analysis

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Page 30: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

Why Project Should be Pursued

Alaska energy costs are high

Biomass is plentiful and sustainable

New technology to produce commercial scale electricity from wood

Reduced costs to building operators

Commercial potential

Reduce impact of biomass energy on air quality

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Page 31: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

Why Project will be Successful FNSB provides:

Reliable, visible proving ground for technology

Funding for Energy Advancement and CEDS mandate to pursue new technologies

Dedicated staff to manage this project and oversee implementation

ACEP provides: World-class technical expertise

Rigorous testing, data collection, and reporting capabilities

Experience to evaluate technology for suitability in rural Alaska

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Page 32: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

Questions?

32

Ben Loeffler

FNSB Energy Management Engineer

[email protected]

Page 33: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

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Page 34: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

Why Biomass? Plentiful, Renewable, Local

Currently Equivalent to $1/gal Diesel

Produce High Value Electricity from Biomass

Keep Fuel Expenditures in Local Economies

FNSB Assembly - 16 March 201734

Page 35: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

Why Biomass?

FNSB Assembly - 16 March 201735

Page 36: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

Biomass – Sustainability AIDEA Data – 165 Alaska communities with biomass for

>30% non-residential buildings

Sustainable Annual Harvests

AEA Biomass Resource Assessments

• Chalkyitsik

• McGrath

• Fort Yukon

• Kiana

• Tanana

• Tok

• Koyukuk

• Nulato

• Kaltag

• Anvik

• Holy Cross

• Hughes

• Ruby

• Nikolai

• Kenai Peninsula

• Galena

• Ambler

• Shungnak

• Kobuk

FNSB Assembly - 16 March 201736

Page 37: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

Other Wood Chip Projects Tok – 5 MMBTU/hr, 50kW, $3.2 million

Craig – 4 MMBTU/hr, $1.5 million

Mentasta Lake – 500,000 BTU/hr, $510,000

Sealaska – 750,000 BTU/hr, $750,000

FNSB Assembly - 16 March 201737

Page 38: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

Chip Handling Walking Floor Trailer for drying and delivery

Auger feed system from “day bin” to Volter

FNSB Assembly - 16 March 201738

Page 39: Biomass Gasification CHP Pilot Project...Biomass CHP Pilot Project Motivations 3. Intro to Biomass Gasification CHP 4. Pilot Project Progress and Plan 2. Fairbanks North Star Borough

Regulatory Compliance Building Codes – IMC 2012

NFPA 70 (electrical), NFPA 37 (stationary engine)

UL 2200 (stationary generator)

GVEA Interconnect Specifications

Alaska DEC permit not required

EPA 40 CFR 60 Subpart JJJJ (Standards for Stationary Spark Ignition Internal Combustion Engines)

Fairbanks Division of Air Quality

FNSB Assembly - 16 March 201739