b&g impact product introduction. agenda value proposition wastewater basics quick review...
TRANSCRIPT
B&G Impact Product Introduction
Agenda
• Value Proposition
• Wastewater Basics Quick Review
• Features & Benefits
• Competitive Comparison
• Support Tools
Value W
edgeValue Proposition
Wastewater in building servicesOur
Market Not Our
Market
Impeller Designs used in Wastewater Pumping• Closed, Single Channel Impellers• Semi-open, Single Channel Impellers• Closed, Multi-channel Impellers• Semi-open, Multi-channel Impellers• Vortex Type Impellers• Screw Type Impellers
The small extent to which the true worth of these widely differing pump hydraulic designs have been studied is rather surprising.
Suppliers have had great freedom in promoting their products based mainly on subjective and intuitive arguments.
Impeller Designs
• Conventional Wastewater Impellers• Double Shrouded (Closed)
Multi-ChannelSingle Channel
Impeller Designs
• Conventional Wastewater Impellers• Single Shrouded Types:
Vortex / Recessed TypeScrew Type
Chopper Type
What is clogging anyway?
• Clogging is defined as “a partial or full blockage of the pump resulting in from reduced to non-existent flow”.
• Most clogging instances result in limited flow reductions (i.e.) the pump will still deliver some flow, but not efficiently.
• The ‘non-clog’ pump was developed to minimize the risk of complete blockage.
Obvious solution? Free passage ?
What causes clogging?
Both laboratory tests and field installations alike show that sewage pump clogging is mainly due to:
1. Rags and stringy materials that get stuck on the impeller vane edge or in the eye of the impeller.
2. Jamming of the impeller / wear ring interface.
3. Full plugging of the volute (Vortex Pumps)
It is not caused by large solids
Two viable solutions
The operating principle:
• A strong vortex is created inside the pump
• That also extends to the outside
Outside the pump:
• External vortex, gets stronger at lower flows
• Higher velocity, heavier solids, higher concentrations
• Not influenced by turbulence in sumps: creates its own storm underneath the pump
The vortex concept
The self cleaning concept
• Horizontal and backwards swept leading edge transports solids to the perimeter of the inlet
• The combined effect of the impeller edge and relief groove passes the solids through the hydraulic
Cooperation between impeller and relief groove – Stronger together
Value W
edge
Summary impeller technology
Distance to the main
Flow GPM65 GPM 175 GPM
600 Ft
1500 Ft
Grinder pumps
Vortex pumps
Self cleaning pumps
VortexIn low volume applications a vortex impeller is the better choice. A vortex impeller is also suitable in media which contains sand and other abrasive solids.
Channel - Self cleaningSelf cleaning maintain a high level of pumping efficiency, even in fluids with a high solids and fibrous content.
1000+ GPM
What is important to our customers when we speak about WW?
•Trouble free operation• No pump clogging
• Any debris passes through pump• Sustained efficiency
• No WW out of the pit – no flooding• No capacity problems• Reliable level regulation• Reliable pumps
B&G MK and MV Features & Benefits
• Value Proposition Selling Features
• Hydraulic Coverage
• Options
• Accessories
• Nomenclature
Value Proposition to Engineers
• Engineers and Design Build Contractors want to recommend and select products that deliver the highest performance at the most economical cost.• Install the most efficient system
• B&G Impact’s unique self-system impeller and casing process solids easily and consume less energy
• Reduce unplanned maintenance• B&G Impact pumps are less prone to clog, handle clogging, thus
reduce costly maintenance activities
• Lower operating costs• Hard faced Tungsten carbide seals are 7 times stronger than
traditional carbon seals. More reliable leak detection minimizes maintenance activities
Value W
edge
Value Proposition Selling Features
• Innovated Design = Industry Leading Efficiency• Low operating cost over pump life
cycle
• Non-Clog Casing• Relief Groove shown in Blue- Relieves
solids from the casing to alleviate clogging
• Impeller Style• Self Cleaning Non-Clog• Vortex
• Stock Voltages• 2 weeks
Value W
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Product Overview
Two Styles “K” Non Clog
Includes rip vane on Impeller
Two Vane Impeller Relief Groove on casing
“V” Vortex Includes rip vane on
Impeller Multi Vane Impeller Recessed in casing
• Horsepower Range• Applications fitting Building Services Applications • 1.8 hp- 20 hp Range
• Hydraulics• Applications fitting Building Services Applications • Hydraulics to 2000 GPM and 155’ TDH• 2” thru 4” Vortex• 2” thru 6” Non-Clog
HP and Hydraulics
21
Pump Sizes
2“ Discharge 1.8-3.8hp up to 250 GPM3“ Discharge 4.4-11 hp up to 550 GPM4“ Discharge 3.1-10hp up to 1100 GPM6“ Discharge 10.3-20hp up to 2000 GPM
4 SIZES
Flows to 2000 GPM
Curve Coverage MK
Curve Coverage MV
Why Specify an Air Filled Motor
• Compared to an oil filled motor, an air filled motor has many advantages:• Lower power costs because of higher efficiency• Operates at a lower temperature• Has a longer bearing life• Maintenance is easier and less costly• No used oil to be disposed of in accordance with EPA regulations• No premature failure due to oil leaks• No undefined future liabilities due to environmental contamination
and explosions
Efficiency that can’t be beat!
• Higher Efficient system contributes to LEED points
• Impact MK pumps have efficiencies that are 10 - 15% points better than the competition
• Energy savings translates to reduced operating costs
FLS Seal Fail Sensor/ High Temp
• Leakage Sensor located in motor chamber (#6)
• Eliminates “False Alarms” and reduces unnecessary maintenance
• Requires MiniCAS Relay in control panel
• Status of Seal Failure and High Temp indicated through these leads
Value W
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Mechanical Seals / FLS Seal Fail Sensor
Dual Mechanical Seals Outer- Tungsten Carbide vs. Ceramic Inner Seal- Carbon vs. Ceramic Seal Fail/ High Temp Sensor standard – supplied on pump
SES Centripro panel MiniCAS “O” simplex and “P” duplex( add for Three Phase only)
A series panel MiniCAS simplex 3805(add for Three Phase only) A series panel MiniCAS duplex 6805(add for Three Phase only)
Controls• Single Phase
• Panels Include required Capacitors
• Minicas™ included- no need to add option
• Three Phase• Use standard panels-
Sized by amp draw and/or hp ratings
• Add Minicas™Option on Panels
Style HorsepowerSingle Phase
Voltage Part Number
Simplex
3.8208 S138208
230 S138230
4208 S140208
230 S140230
5.5208 S155208
230 S155230
7.5208 S175208
230 S175230
9.5208 S195208
230 S195230
Duplex
3.8208 D138208
230 D138230
4208 D140208
230 D140230
5.5208 D155208
230 D155230
7.5208 D175208
230 D175230
9.5208 D195208
230 D195230
SINGLE
PHASE
PANELS
Options Available
• Explosion proof- add an “X” on the end of the part number• FM approved
• 100’ cord option – 2 weeks
• Mechanical Seal options are NOT available
• Epoxy coat option – 1 Week lead-time
• Impeller trims are built into the curves- optional impellers are not needed
Slide Rails and Accessories
• Utilizes Standard CentriPro slide rails• Pumps have ANSI Flanges on the 3” and 4” discharge units• Pumps with 2” discharge have a threaded NPT connection• A10-20 or CBE2020 can be used for 2” pumps• A10-30 for 3” connection – 4” piping• A10-40 for 4” connection –UP to 600-700 GPM – 4” piping• A10-60 for 4” connection – Over 700 GPM (6” piping)• CBE6060 for 6” connection – 6” piping
2” options
3”and 4” option 6” option
Slide rail and elbow connections
32
Bell and Gossett Nomenclature
3MK4411HDX
HP
Pump Series/K designates non-clog
RPM
Phase / voltage
Impeller diameter
Cord
Explosion Proof/or/ Epoxy coat
Discharge
• Expo French Pavilion
Expo French PavilionShanghai South Railway
Caterpillar Plant Tianjing Jingmen
Successful Global Applications
CompetitorsHigh level comparison of the Impact to its competitors.
Help you develop a battle plan!
WEIL
Competitive Analysis: Weil
Feature IMPACT Weil Advantage
Efficiency Higher – 5 to 10% depending on model
Typical Efficiency
Standard Seal Tungsten Carbide / Ceramic
Carbon / Ceramic Seal
Flow 2,000 GPM 1,700 GPM
Customer Service Support
Priority calls at
App. Call Center
May take days to
respond
WEIL
52% Hyd Eff
38% Hyd Eff
54% Hyd Eff
46% Hyd Eff
66% 4MK
Value Prop
53% Hyd Eff53% Hy Eff
40% Hy Eff
56% 3MK
58% Hyd Eff62% Hyd Eff
62% Hyd Eff 71% 6MK
38% Hyd Eff
33% Hyd Eff
55% 2MK
Competitive Analysis: MyersMYERS
Feature IMPACT Myers Advantage
Efficiency Higher – 5 to 10% depending on model
Typical Eff
Standard Seal Tungsten Carbide / Ceramic
Carbon / Ceramic Seal
Motor Air Filled Oil Filled
Competitive Analysis: HydromaticFeature Goulds Hydromatic Advantage
Efficiency Higher – 10 to 25% depending on model
Typical Eff
Standard Seal Tungsten Carbide / Ceramic
Carbon Ceramic
Motor Air Filled Oil Filled
Myers 3RH
60% 3MK
54% 3MK
53% 3MK
Competitive Analysis: Barnes
Feature Goulds Barnes Advantage
Efficiency Higher – 10 to 25% depending on model
Typical Eff
Standard Seal Silicon Carbide / Silicon Carbide
Carbon Ceramic
Motor Air Filled Oil Filled
Barnes4SE
66% 4MK
70% 4MK
65% 4MK
62% 4MK65% 4MK
4" 400 GPM at 40 Ft
$-
$500
$1,000
$1,500
$2,000
$2,500
$3,000
$3,500
$4,000
$4,500
B&G 4MK 10 HPB&G 4MV 10 HP B&G 4DWC 10HP
Weil 2519 10 HP Myers 4VH 7.5HP
0%
10%
20%
30%
40%
50%
60%
70%
Dist Price
Efficiency
Pricing and Efficiency for 4”Value
Prop
3" 250 GPM at 40 Ft
$-
$500
$1,000
$1,500
$2,000
$2,500
$3,000
B&G 3MK 5.5 HP B&G 3MV 9.5 HP B&G 3WDA 5 HP Weil 2520 5 HP Myers 3RH 7.5HP
0%
10%
20%
30%
40%
50%
60%
Dist Price
Efficiency
Pricing and Efficiency for 3”Value
Prop
Pricing and Efficiency for 2”
2" 130 GPM at 50 Ft
$-
$200
$400
$600
$800
$1,000
$1,200
$1,400
$1,600
B&G 2MK 2.8 HP Weil 1621 5 HP Myers MW200 2 HP Liberty LEH200 2 HP
0%
10%
20%
30%
40%
50%
60%
Dist.Price
Efficiency
Value Prop
Support Materials and Tools
• E-160 and E-161 Color Bulletin and Color Folder • Available to order on Rep website
• Submittals, Curves, Specifications, IOMs, Price Sheets• Available on the web• Hard Copies may be ordered
• Value Proposition Tool Kit• Available on web
Promotions and Advertising
• Animation and videos highlighting non-clog performance and ease of selection software
• Press release and advertising promoting innovative efficient non-clogging design
• Co-op Promotion items targeting customers• Jump drives for Engineers with literature• Impact shop towels for Contractors
Ready to Order!• Product in stock currently in Auburn, NY
• Product can be sized, selected and priced on ESP-Design Plus or manually priced from Price Sheets
• Send in orders to Seneca Falls, NY
• MK and MV pumps meet ARRA requirements
• Pricing for Qualified Stocking B&G Reps• . 468 multiplier for MK and MV Pumps (D1 Discount Code) • .42 multiplier for Panels, Basin Packages and Accessories (E Discount
Code)
• Non stocking B&G reps • .468 multiplier for MK and MV Pumps (D1 Discount Code) • .52 multiplier for Panels, Basin Packages and Accessories
Questions?