bfl training ppt
TRANSCRIPT
1. Production division
Forge Shop
Forge Modernization Division 1,2&3
A2 Line
Heat Treatment Division
Machined Component Division 1&2
Heavy Forge Division 1&2
2. Designing And Quality Control
Metallurgical Quality Control(MQC)
Closed Die Forging Division(CDFD)
3. Corporate Office Department
Production & Planning
Sales
Material
Finance
International Trade Division
4. Other Departments
Environmental Engg. Or Civil Department
Machine Tool Building
Safety Department
Forging is a manufacturing process involving the shaping of metal using localized compressive forces
Processes: Drawn out Upset Squeezed in closed
compression dies
Introduction: Automated forging plant
Closed Die Forging Process(Below 30 tones)
Products- Crankshaft & Front Axle beam
Material Cutting Material Heating De scaling
SizeReduction-Bending,Blocking&Finishing
PunchingTrimming
16000T WEINGARTEN press
6000T PSH press
LKM
LKM-4000
LMZ-2500
PZS-5000
FMD-2
PZS2-16000 tones capacity for screw press line Ajax – 6000 tones capacity for mechanical press line EUMUCO- 5000 tones capacity for mech. press line Maxi—2500 tones capacity for mech. Press line
12500 tones press line for front axle beam and
crankshaft.
8000 tones press line for FAB, crankshaft, connecting rod.
5500 tones press line for crankshaft.
forging of very heavy jobs.
Two divisions
Hydraulic manipulator having capacity of 35 tones.
Thermal stability furnace, Vertical heat treatment furnace.
Pressure capacity 16000 tones.
Machining capacity 650,000 units per annum
500,000 Front Axle Beams
750,000 Steering Knuckles per annum
Head of all department.
Media for interaction
Customers satisfaction
Fulfillment of requirement
Holds important departments viz.
PPC,Finanace,ITD,Materials etc.
The ITD in BFL stands for “International Trade Division”.
Sales and marketing in the international market.
Major customers of BFL -Cummins, Caterpillar, Ford, Dana group, Dangler, etc..
International sales account for 50% of total sales from BFL.
This department provides- all kinds of documentation.
Packing, arrangements, contacting with supplying lines etc.
Large containers used-
which are filled with goods to transport.
Takes one month to reach the goods to customer in US, 15 to 20 days in Europe and 10 to 15 days in Singapore