bevcon presentation

7/25/2019 Bevcon Presentation

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Welcome

S.A.K.JEELANIMay 15th2015

Advanced Bulk Material ConveyingTechnologies in Cement Industry

Very Promising professionals with well

planned Vision to achieve 500Crores by

2016.

Three different manufacturing set-ups

with latest Technology two in Hyderabad

& oneat Raipur areISO Certified.

Only company in India to have all kinds

of material handling productsmanufacturedunder onecommonroof.

Marketing, Constructions & After Sales

ServiceOfficesat all regions.

Export business with SAARC, E. Africa,

S.Africa,SouthEast Asia & UAE.

BEVCON AT A GLANCE


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Bevcon Wayors is the industry leader in providing high-

quality and technologically advanced Bulk Material

Handling & Processing Solutions Crushing, Screening,

Conveying, Dust Extraction, Pneumatic conveying and

Special Conveying Systems.

OUR PRESENCE

Bevcon Wayors Leadership Areas:

Comprehensive Range of Bulk Material Handling &Processing Solutions

Innovation Excellence & in-house Fabrication

Track Record & Credentials

World-Class Technology Partnerships

Vast Domain Expertise

BEVCON

FOCUSSED AREAS

Advanced Conveying Systemsto

Simplify the Cement Plant Operations

Steep Angle CleatedBelt Conveyor

Overland Troughed BeltConveyor

Overland Pipe Conveyor

Sandwich BeltConveyor

A Total Solutions Provider toYour business needs

Bevcon Wayors is engaged inproviding End to End solutions toPower, Steel, Cement , Ports andMines with an experience of overthan 20 years on Turnkey basiswhich include Design, Engineering,

Manufacturing, Installation andServicing.

Bevcon Wayors is the industryleader in providing high-quality andtechnologically advanced BulkMaterial Handling & ProcessingSolutions

ADVANCED CONVEYING SYSTEMS


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STEEP ANGLE CONVEYOR CONVENTIONAL / STEEP ANGLE CONVEYOR COMPARISON

INCLINE ANGLES UP TO 90 DEGREES.

NO TRANSFER POINTS.

NO SPILLAGE.

MAXIMUM UTILISATION OF SPACE.

MINIMUM MAINTENANCE, LONG BELT LIFE.

WIDE RANGE OF MATERIALS CAN BE HANDLED.

LOW POWER REQUIREMENT, QUIET AND SMOOTH RUNNING.

HIGH/MEDIUM CAPACITY, HIGH LIFTS CAN BE ACCOMPLISHED.

FEATURES

STEEP ANGLE CONVEYOR

LUMP SIZE IS SOMEWHAT LIMITED PARTICULARLY IN HI GH ANGLES OF INCLINE

THE BELT IS MORE DIFFICULT TO CLEAN THAN STANDARD CONVEYOR BELTS.

LIMITATIONS

STEEP ANGLE CONVEYOR


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STEEP ANGLE CLEATED BELT CONVEYOR

Steep Angle (90o) Sidewall Cleated Belt Conveyor

JK Cement - Jhajjar

Case Study JK Cement - Jhajjar CASE STUDYJK CEMENT - JHAJJAR


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Case Study JK Cement - Jhajjar

Belt Width

Capacity

Material

Lift

Bulk Density

Feed Size

: 2000mm

: 1650TPH

: Clinker

: 19 Meters

: 1700 kg/m3

: (-)50mm

Power Sector

Handling FerroAlloys atVatvedt

Technologies

HandlingDolomite,

Limestone & DRIat Kamachi

Steel & Power

HandlingFerro Alloys

at Kalyan Garuda

Handling Coal& Husk at

Mylanlaboratories

Handling Dolomite& Lime mixture at

Viraj Profiles Ltd.

SAC Installations

Handling

Coal atMalabon Oil & Soap

Handling

Coalat Phoenix

Commodities

Handling

Municipal SolidWaste atSelco Intl.

Handling

Raw Sugarat Silkroad Sugar

SAC Installations

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Handling Granitepower at Restile

Ceramics

SAC Handling

Coal

SAC Installations

OVERLAND PIPE CONVEYOR

;

.

Working Operation Process

In thematerialloadingarea, the conveyingb el t i s o pe n. The c onve ye d mater ia l i ssupplied in the same way as in aconventional belt conveyor. Then speciald ev ic es e nc lo se the b el t c ar ry ing the

conveyed materia l. The diameter of theclosed pipes can be selected dependingonthe materialconveyingcapacity.

Atthispoint, thebeltforms asealed pipefortheentire conveyingline.Thus, thecontentis protected against external influenceswhile the environment is protected againstanypotential materiallosses.

At this point, the beltopens on its ownbefore the materia ldischarge point andthe material isdischarged.

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Pipe Conveyor is as similar as conventional belt conveyorsys tem, and compr ises a head and tail pul ley, one of

which is driven, over which an endless conveyor belt isspanned.

The belt is tensionedin a similar manner to conventional

belt conveyors. Beyondthe loading point, thebelt passesthrough a series of pipe forming idlers which effect thetransition from conventional to rolled form. This transition

takes place over a distance calculated to minimize beltstresses.

Once formedthepipeshape ismaintainedby sixidlerssetin a hexagonal pattern at each idler frame. Idler framespacing depends on pipe diameter andranges from 1 to

3.5m

Working Principle - Overland Pipe Conveyor

Dustfree withminimalnoise emissions.

No spillageor scatteringof materialfrom loaded belt.

Anydesiredhorizontaland verticalcurves with

minimal radius upto45 meters.

Materialcanbe conveyedon thefeedandas

wellas on return belteven withdifferentmaterials. Nobuildup onIdlers.

Canelevatevertically50% morethan conventional

conveyors.

Conveyingangleup to 30 degree.

Hasexcellentbeltedge damage control.

Unaffectedby windand rainthus requires no covers.

Reduced structuralcostsby eliminating walkways.

SUPERIOR FEATURES OF PIPE CONVEYOR

PROJECT HIGHLIGHTS

TYPE Overland Pipe Conveyor

LOCATION Khapradih, Raipur, CG

SYSTEM 3150TPH Limestone Handling System (Ongoing Project)

SCOPE OF WORK Engineering, Manufacturing, Supply

EQUIPMENT Details

M at er ia l t o b e c on veyed : L imestoneP ip e Co nv ey or L en gt h : 1 .4 K ms

Lift : 10.5 Mtr

Lump Size : 60 mm

Pipe Dia : 600 mm

Belt Width : 2100 mm

Capacity : 3190 TPH

Belt Speed : 3.5Mtr/sec

STATUS Under Commissioning Stage

SHREE CEMENT -PIPE CONVEYOR SHREE CEMENT -PIPE CONVEYOR

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SHREE CEMENT -PIPE CONVEYOR

Simply, SandwichSnakeBelt Conveyor consists of twoendless belt conveyors that share a

common load carrying path. The top and bottom belts are independently driven andtensioned. Along the carrying path the top and bottom belts are alternately supportedagainst closely spaced toughing idlers. Radial pressure,due to belttension and the curving

profile, continuouslyhugs the material that is Sandwiched between the two belts. Internalfrictionis developedand bulkmaterial canbe conveyedat anyhigh angleup to Vertical.

Sandwich Snake Belt Conveyor uses all and only conventional conveyor components and

smooth surfaced belts that can be continuously

scraped clean.

What isa SandwichBelt Conveyor?

Sandwich ConveyorProfiles

Snakes are available in widely ranging profi les of C and S-Shape. In any case, a longbottombeltapproach is possible to thesandwich entrance, anddischarge maybe on the

high incline or may be after theextension of the carrying belt beyond the mouth of thesandwich

Basic Profile Extended Profile

Sandwich Belt Conveyor

Increased angle of lift including vertical lift.

Uses standard belting.

Some environmental protection.

Good for sticky material.

FEATURES

SANDWICH CONVETOR

LIMITATIONS

Difficulty to handle large lumps, dry fines or spherical material.

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Typical Layout

Dos Santos Sandwich Belt High Angle Conveyor, Majdanpek Copper Mine, Serbia.Part of an IPCC (In-pit Crushing and conveying) system

Installation

Limestone Quarry, Midwest, USAMaterial - Limestone

Density - 1.60 t/cu -m (100 PCF)

Size - 76 mm (3) minus

Conveyin g Rate - 762 t/h (800

STPH)

Conveyin g Angle - 60 degrees

Belt Width - 1067 mm

(42)

Belt Speed - 2.54 m/s

(500 FPM)

Lift - 48,000 mm (158)

Length - 79,000 mm (258)

Drives

- Top Belt - 168 kW (125 HP)

- B ottom Belt - 168 kW (125

HP)

Applications & Installations

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LoadingCurve 1

Inflection 1

Curve 2

Inflection 2

Material - CoalDensity - 0.8 t/cu-m (50 PCF)

Size - 50 mm (2) minusConveying Rate - 250 t/h (276 STPH)Conveying Angle - 75 degreesBelt Width - 1200 mm (47)

Belt Speed - 2.29 m/s (450 FPM)Lift - 35,100 mm (115)Length - 45,065 mm (148)

Snake DrivesTop Belt - 30 kW (40.2 HP)

Bottom Bel t - 30 kW (40.2 HP)

Aceralia Steel Mill, Spain


DSI Snake Sandwich Conveyor Shiploaderfor

Cortex Resources at Port Adelaide, Australia

Material - Titanium Ore-Density - 2.4 t/cu-m (150 PCF)

Con veying Rate -1 0 00 t /h (11 02 STPH)C on ve yi ng An gl e - 5 0 d eg re esBelt Width - 1200 mm (47)Belt Speed - 2 m/s (394 FPM)Lift - 21,805 mm (71.5)Length - 56,656 mm (185.9)Snake Drives

- Top Belt - 5 5 kW (74 HP )-Bottom Belt -55 kW (74 HP)


Continental CN at INCO Voiseys Bay Proj

Material - Pebble OreDensity - 2.25 t/cu-m (140PCF)Size - 60 mm (2.4) minus

Conveying Rate - 102 t/h (112 STPH)Conveying Angle - 90 degreesBelt Width - 762 mm (30)

Belt Speed - 1 .02 m/s (200 FPM)Lift - 13,010 mm (42.7)

Length - 23,500 mm (77.1)Snake DrivesTop Belt - 7.46 kW (10 HP)Bott om Bel t - 7 .46 kW (10 HP)


Hamilton Ontario, Canada

SNAKE CONV. ELEVATION

Steel Mill Project

Material - Various

Density - 4.16 t/cu-m (260 PCF)Size - 75 mm (3) minusConveying Rate - 188 t/h (200STPH)

Conveying Angle - 70 degreesBel t Width - 914 mm (36)

B el t S peed - 1. 02 m /s (20 7 F PM)Lift - 35,235 mm (115.6)Length - 48,768 mm (160.0)

Snake DrivesTop Belt - 18.64 kW (25 HP)B ot to m B el t - 18. 64 kW (25 HP )


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Overland troughed belt conveyors (also known as long distance or cross country

conveyors) are belt conveyors that have been designed to carry high tonnage

loads over long distances. Overland conveyors can be applied in many different

industr ies and can range from just a few thousand feet to several miles in length.

Industr ies such as mining, power, paper, waste and cement require rel iable

conveyingof largequantities ofmaterialto long distances day in& day out.

Over land troughed belt conveyorshavebeen provento bean efficientmethodof

transporting bulk material over long distancesand costs areoftenlower than with

truck& railtransportation.

These overland troughed belt conveyors can followmost terrains andhave littleor

no impact on the environment. Operating andmaintenancecosts arelow andthey

areextremely safeto operateand doesnt produceloud sounds.

AN INTRODUCTION - OVERLAND TROUGHED BELT CONVEYOR LATEST DEVELOPMENTS

Belt Conveyor and Pipe

Conveyor Systems

System Design

Energy Efficiency

Distributed Power

Analysis and

Simulation

Advanced Controls

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Model Project

Complex Overland Conveyor

19.1km center-to-center length. 3 meter lift from head to tail

11 horizontal curves with radius ranging from 2100m to 3500m

Many Vertical Curves

Conveying ~1100 mtph of Lignite Coal

Real Installed Application

Reference List(Overland Troughed Belt Conveyor)

Client : Aker Solutions

Mine : Peru Copper- Toromocho

Location : P eru, S outh Amer ica

Commissioned : Under Const ruct ion (2012)

Role : Designer

Application : S ur face Copper M ine

Material : Copper

Capacity (TPH) : 10,292

Length (km) : 4.93

Lift (m) : +196, -276

Belt Width (mm) : 1800

Belt Spec : ST5200

Belt Speed (mps) : 6.00

P ower Att ached (kW) : 10, 000

Drive Type : CST

No of Drive : 4x2,500

Intermediate : 0

Take-up : Winch

Horizontal Curves : 2

Radii (M) : 5000

Installation & Application

Client : Lycopodium

Mine : Rio Tinto- Western Turner Syncline

Location : Western Australia

Commissioned : Pre-Feasibility Design in Progress

Role : Design Auditor

Application : Surface Iron Ore Mine

Material : Iron Ore

Cap acity (tph) : 5,000

Length(km) : 15.16

Lift (m) : +106


Belt Spec : ST3800


P ower At tached ( kW) : 8 ,000

Drive Type : VFD

No of Drive : 5x1,600

Intermediate : 1

Take-up : Gravity


Radii (M) : 5000


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Consulting Engineer

Typical Project

Installed 2005, USA

19 km Centers

10 Horizontal Curves

Intermediate Drive

R6900R10000

R9750

R8500

R8000 R10000

R12000

14

R12000

5

8 23

31

31

33

R10000

R10000

65

10

Capacity: 1200 tph

Length: 62,791 ft

Lift: 11 ft

Belt Width: 36 in

Belt Speed: 1400 fpm

Tail Head


Material : Molybdenum

Capacity (tph) : 2500

Length (km) : 6.4

Lift (m) : 76


Belt Spec : ST2500


Power Attached (kW) : 3,000

No of Drive : 2x1500

Drive Type : VFD

Intermediate : 0

Take-up : Gravity


Radii (M) : 1524

Client : FREEPORT MCMORAN

Mine : Henderson PC-3Location : Cl im ax, CO U SACommissioned : 1999Role : Design T eam

Application : Underground MolybdenumMine

Client : Peabody EnergyMine : NARMLocation : Gil lette WY, USACommissioned : 2006Role : Designe r Application : Surface Coal Mine

Material : Coal


Length(km) : 3.70

Lift (m) : -14


Belt Spec : ST2500


P ower At tached (kW) : 4400

Drive Type : VFD


Intermediate : 0

Take-up : Gravity


Radii (M) : NA


Material : Copper Ore

Capacity(tph) : 3000

Length(km) : 3.50

Lift (m) : +65


Belt Spec : ST2500


P ow er Att ach ed (k W) : 1 05 0

Drive Type : VFD

No of Drive : 3x350

Intermediate : 0

Take-up

Gravity


Radii (M) : NA

Client : Metso Brazil

Mine : Vale-Sossego

Location : Brazil

Commissioned : 2002

Role : Designer

Application : Sur face Copper Mine


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Client : ThyssenKrupp RobinsMine : Barrick- Cortez Hills MineLocation : Elko, NV, USACommissioned : 2010Role : Designer Application : S ur face Gold Mine

Material : Gold

Capacity(tph) : 1100

Length(km) : 11.6

Lift (m) : -216

Belt Width(mm) : 900

Belt Spec : ST1400

Belt Speed(mps) : 4.50

P ower At tached(kW) : 1200

Drive Type : VFD

No of Drive : 2x600

Intermediate : 0

Take-up : Winch


Radii (M) : 5000

Sichuan, China

7.8 miles (12.5 km) Long

1500 TPH Limestone

48 Belt Width

800 FPM

8 Horizontal Curves

Built by Beumer


Material : Molybdenum


Length(km) : 16.8

Lift (m) : 474


Belt Spec : ST6800 Belt Speed (mps) : 6.0

P ower At tached ( kW) : 10, 000

Drive Type : VFD


Intermediate : 0

Take-up : Gravity/Winch


Radii (M) : NA

PC 2

PC 3

Client : F re ep or t M cMo ra nMine : H end er so n PC -2Location : Climax, CO USACommissioned : 1999Role : Design TeamApplication : Underground

Molybdenum Mine


Material : Muck


Length(km) : 13.4 and 15.0

Lift (m) : -78

Belt Width(mm) : 900

Belt Spec : ST1000

Belt Speed(mps) : 3.55 P ower Att ached( kW) : 1085 and 1280

Drive Type : VFD

No of Drive : 7x160 and 8x160

Intermediate : 3 and 3

Take-up

Winch/Storage Unit


Radii (M) : 800

Client : Continental Conveyor EnglandMine : UTE GuadarramaLocation : SpainCommissioned : 2004Role : Designer Application : Tunnel Boring Much Removal


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R3000

R4000

24

36Capacity: 6000 mtph

Length: 8980 m

Lift: 8m

BeltWidth: 1800 mm

Belt Speed: 5.6 mps

Head

Tail

Material : Coal


Length(km) : 8.98 Lift (m) : 8


Belt Spec : ST3500


P ower At tached ( kW) : 6 ,000

Drive Type : VFD


Intermediate : 0

Take-up

Gravity


Radii (M) : 3000-4000

Client : Continental Conveyor AustraliaMine : Tiangin Port AuthorityLocation : Tiangin, ChinaCommissioned : 2003Role : Design AuditorApplication : Coal Ship Loader

Material : Coal


Length(km) : 1.0 Lift (m) : 12


Belt Spec : ST800


Power Atta ched (kW) : 750

Drive Type : VFD

No of Drive : 1x750

Intermediate : 0

Take-up

Gravity


Radii (M) : 1500

Client : Black Hills EnergyMine : WyodakLocation : Gil lette, WY, USACommissioned : 2004Role : Designer Application : S ur face Coal Mine


Client : Hatch

Mine : Xstrata-Koniambo Nickel

Location : New Calidonia

Commissioned : In Construction 2010

Role : Design Auditor

Application : Surface Nickel Mine

Material : Nickel Ore


Length(km) : 11.41

Lift (m) : -757


Belt Spec : ST1600

Belt Speed (mps) : 4.50 P ower At tached (kW) : 1575

Drive Type : VFD

No of Drive : 5x315

Intermediate : 0

Take-up : Gravity


Radii (M) : 1500-2000


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