beumer – palletizing & packagingpackaging - stretch wrapping vs stretch hooding + precise...
TRANSCRIPT
BEUMER – Palletizing & Packaging 45th Mulch & Soil Council Annual Meeting
Palletizing & Packaging Solutions for Mulch & Soil Shambrae Starr October 6th, 2016
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Mulch & Soil - Packaging Solutions
• Today’s Objectives:
- Share timeline of packaging technology evolution
- Uncover critical packaging issues
- Identify proper solutions for the soil & mulch industry
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Overview: Packaging systems with pallet
1960
1970
1980
1990
2000
2010
1966: Shrinking hood, the oldest of the three film packaging types was invented by BASF
1974-1975: The stretch wrapping film as invented by Exxon in the early seventies
1987-1988: BEUMER developed the stretch hood method. The first machine was installed at Cantillana (Belgium) in 1988
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Packaging - Stretch wrapping vs Stretch hooding
Product deformation possible -
Top sheets and shipping-related dunnage often required
-
Possible interlocking of two loads complicates the unloading of trucks -
Stretch wrapping
Not well suited for barcode scanning -
Not suited for outdoors storage and flatbed shipping (tarping required) -
No possibility of using printed film -
Stretch hooding
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Packaging - Stretch wrapping vs Stretch hooding
Film availability +
Semi-automatic equipment available +
Low initial costs +
Stretch wrapping
Stretch hooding
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Packaging - Stretch wrapping vs Stretch hooding
Precise budgeting w. exact film consumption +
Product ventilation and printing of film possible +
Reduction of product loss due to the tamper evident film
+
Increased load stability due to both horizontal and vertical holding forces +
Stretch wrapping 200 pallets per hour possible +
Well suited for AGV or automated high-rack systems +
Stretch hooding
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Packaging - Stretch wrapping vs Stretch hooding
+ Unitizes the product and the pallet by means of under-stretch providing superior stability
+ Increased line availability due to film change intervals up to 10 times longer
Clear film provides excellent product presentation & brand recognition at point-of-sale or in transit, positively impacting consumer buying behavior
+
Well suited for outdoors home center displays
+
Fully recyclable film +
Stretch wrapping
Stretch hooding
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BEUMER stretch hood® A Advantages
• More than 25 years of experience in stretch hood technology
• More than 1400 installed BEUMER stretch hood ® systems worldwide
• Film head, sealing bars, and knives at floor level. No platforms, stairs or ladders
• Stationary non-lower able film head - reduces the number of moving parts and thereby the risk of their failure
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BEUMER stretch hood® A Advantages
• Heavy duty 4 post structure, not cantilever type – more rigid structure provides stability at each corner of the machine.
• No tools needed for film changes – yields faster, easier film roll changes.
• Low operational costs - 0.03 KWh/stack / 35NL per stack as opposed to <0.1Kw for others. (1800mm)
• Hood is made at floor level which eliminates film seal cooling time for faster rates.
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Convenient and efficient space saver
Economic
High capacity
Low construction height
Easy operation
Safe conditions
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Packaging possibilities
• Ideal use of the vertical and horizontal film forces
• Under stretch: closed hood • Warehouse: Stretching closed hood • Different sleeves and enforcements
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Easy operation
• BEUMER HMI – Intuitive operation based on pictograms
• Customer specific adaption – format and product choice
• Possibility of connection to a master control software
• Support/instructions integrated in the program
• Direct access – Welding unit, film knife and film roll
• Film exchange within 3 minutes or fully automatic
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Printed Film Increases Brand Awareness
• Print full color on film • Display logo and company
name on exterior of pallet • Provides brand awareness
benefits • No need to cut film to
identify product
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Legacy Solutions for Packing & Unpacking
1960
1970
1980
1990
2000
2010
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The EASY OPENING Stretch Hood Solution
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High Speed Palletizing
• Arrange and stack bags on pallet w/ output up to 5000 bags/hour
• Dual-belt turner for gentle bag handling • Can handle all bag types and materials • Low noise and low wear technology • Low energy consumption drives with IE2/IE3
efficiency class • Sealed bearings and striper plates for low
maintenance • Fully automatic adjustment available for
multiple bag sizes/patterns • Each layer is pressed to ensure a tight square
stack • Layer pusher drive is fully sealed against dust • Stripper plates on conveyers prevent material
build up under belts
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Partial Customer List
Cement Industry
Building Industry
Chemical Industry
Consumer Industry Logistics
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BEUMER – Palletizing & Packaging 45th Mulch & Soil Council Annual Meeting
Questions?
Shambrae Starr BEUMER Group
Regional Sales Manager – Central Region [email protected]
(816) 245-7280
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Back up
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Stretch wrapping
Packaging. Stretch wrapping vs Stretch hooding.
- No semi-automatic option
Stretch hooding
- Different film sizes can be required depending on the application
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High work security
• No platform or ladder • Service unit directly on the ground – No
lowering necessary • Own safety zone – less photocells • No hydraulic – No leakages • Flawless film transport
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• Less investment and operational costs 0,03 KWh/stack / 35NL per stack (1800mm)
• Capacity 120 + stacks/hour at 1.400 mm height
• Space savings Compact design – Small size Approx. 14,5 m² footprint
• Siemens S 7 300
• Short installation and commissioning time 6-8 days for a Euro pallet format
Economic
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About BEUMER BEUMER Group Headquarters
BEUMER Maschinenfabrik
BEUMER NA BEUMER Group
BEUMER North America
fast Facts >>>
“We are looking for the long-term success and not for the short-term profit.”Dr. Christoph BEUMER, CEO & Chairman, BEUMER GROUP
Headquarter: Location: Ownership: Founded: 2015 Sales: Export rate: Employees: Certifications:
BEUMER Group Beckum, Germany Private, 3rd generation family 1935 $900+M 95% 4100+ acc. DIN ISO 9
Status: Location: Founded: 2015 Sales: Employees: Scope of services:
Wholly owned subsidiary Somerset, NJ 1977 $186M 276 Engineering & systems design Software & controls Project management Installation and commissioning Customer support Sales/account management