best practices - supplier scorecard

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  • 7/27/2019 Best Practices - Supplier Scorecard

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    2010 KPIT Cummins Infosystems Limited

    Best Practices within

    Oracle Application

    Module/s

    Oracle Purchasing

    AuthorVanaja Ragunathan

    Consultant Oracle Apps

    Reviewed ByDheeraj Sharma

    Senior Consultant Oracle Apps

    Creation Date:08-June-2010

    Version: 1.0

    KPIT Cummins Info systems LimitedPlot No. 35/36, Rajiv Gandhi InfoTech Park,

    Phase I, MIDC, Hinjwadi, PUNE-411057, India

    Tel: +91 20 6652 5000, Fax: +91 20 6652 5001

    www.kpitcummins.com

    Supplier Scorecard

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    Supplier appraisal is one activity which supply chain teams

    undertake that can have real bottom line fiscal impact.

    Get it wrong or have none at all and the business can find

    itself aligned with improper suppliers, ineffective goods andimpractical delivery schedules.

    Get it right and the organization can be positioned with

    suppliers who are focused and tuned alongside the needs of

    the business.

    Business Challenges

    Abstract of the Best Practice

    An effective supplier scorecard should :

    Communicate all pertinent information related to the

    organization's key performance measures.

    Concise, accessible, and understandable to

    managers and leaders in both the supplier and

    customer organizations.

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    Implementing Best Practice (Contd..)

    Method ReferenceQuantitative/QualitativeParameters

    Advantages Disadvantages

    Cost Ratio Timmerman(1986)

    -Quality-Delivery-Service-Price

    The evaluationprocess is clearand systematicInexpensive

    -Requires a

    minimumPerformancedata

    -Attributes areWeighted equally

    -Subjective

    -Imprecise

    Categorical Timmerman(1986)

    -Quality-Delivery-Service-Price

    Subjectivity isreduced

    -Flexibility

    Complexity andrequirement for adeveloped costaccounting system

    -Performance Measures(cost ratios) areartificially expressed inthe same Units

    NeuralNetworks

    Wei(1997) -Performance-Quality-Geography-Price

    -Saves a lot oftime and moneyof the systemdevelopment

    Lack of experts andRequires a software

    PrincipalComponentAnalysis

    Petroni&Braglia(2000)

    -Quality-Delivery-Price-Reliability

    Considerssimultaneouslymultiple inputsand outputs

    without priorassignment ofweights

    -Knowledge ofadvanced statisticalmethod is required

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    Implementing Best Practice (Contd..)

    Method ReferenceQuantitative/QualitativeParameters

    Advantages Disadvantages

    TotalCost ofOwnership

    Ellram(1995)

    Price-Quality Costs-UnreliableDelivery Costs-Transport Cost

    -Ordering Cost-Reception Cost-Inspection Cost

    SubstantialCost savings

    -Allows variouspurchasing

    policies to becompared withone another

    Complex

    AnalyticHierarchyProcess(AHP)

    Nydick &Hill (1992)

    -Quality-Delivery-Service-Price

    -Simplicity-Captures bothqualitative andquantitativecriteria

    -Inconsistency on themethod

    Weighted

    Point

    Timmerman

    (1986)

    -Quality

    -Delivery-Service

    -Price

    -Attributes

    weighted byImportance

    Subjective

    -Difficult to

    effectively considerqualitative criteria

    One of the simple yet effective method called the weighted point method has

    been described in detail, which considers attributes that are weighted by the

    buyer.

    The weight for each attribute is then multiplied by the performance score that

    is assigned.

    Finally, these products are totaled to determine a final rating for each

    supplier

    This method is designed to utilize quantitative measurements and minimize

    subjective factors in evaluation

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    Functional flowchart

    Identify key supplier evaluation categories.

    Decide which performance Metrics to includeGenerally the Most obvious and most critical areas that affect the buyer

    Weight each evaluation category

    The performance categories are weighed to reflect their relative importance.

    The total of all the weights must be equal to 100.

    Define scoring system for categories and subcategories

    A quantitative scale of measurement is defined in the scoring system

    In a 5-point scale, 1=poor, 2=weak, 3= marginal, 4=good, 5=outstanding

    Evaluate supplierScores of different suppliers are compared and selected one

    over the another based on the evaluation score.

    Review evaluation results and make selection decision

    The primary output from this step is recommendation aboutwhether to accept a supplier for a business.

    Identify and weight subcategories

    Performance subcategories are decided within each broader category.

    The sum of weight of subcategories must equal to the main category weight

    Review the evaluation periodicallyThe emphasis shifts from the initial evaluation and selection of suppliers

    to evidence of continuous improvement by suppliers.

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    Implementing Best Practice (Contd..)

    Performance Metrics:

    QualityNumber of acceptable lots from vendor

    divided by total number of lots from vendor

    Cost

    A subjective evaluation of the factors

    deciding the performance of suppliers

    on the price perspective

    Delivery

    Number of on time deliveries from

    vendor divided by total number of

    deliveries by vendor.

    ServiceA subjective evaluation of the

    variety of services offered by each vendor.

    SupportA subjective evaluation of the advice

    and assistance provided by each vendor.

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    Delivery:This information can be collected from promise date and actual

    receipt information.

    Implementing Best Practice (Contd..)Quality :

    It is measured using the DPPM (Defective Parts Per Million)

    method. This information can be collected using Inspection

    Quality Plan.

    Score PPM

    3 500 PPM

    Total no. of items received on time

    Total no. of items received

    X 100

    Score %

    3 >99%

    2 97-99%

    1

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    Implementing Best Practice (Contd..)Cost:

    The following sub factors are considered for weighing a

    supplier on this performance metric.

    Cost Reduction Efforts

    Performance during Delivery Process

    Competitive Price

    Quote analysis can help in identifying the competitiveness

    The sub factors are given a score as below:

    1-Not Good, 2-Poor, 3-Good, 4-Very Good, 5-Excellent

    The Total weight for a category is the sum of scores of the sub factors.

    Service:

    The following sub factors are considered for weighing a

    supplier on this performance metric.

    Communication

    Responsiveness

    Immediate Corrective Action

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    Implementing Best Practice (Contd..)

    Supplier Code of Conduct:

    The following sub factors are considered for weighing a

    supplier on this performance metric.

    Statutory Compliance

    Equality in Treatment

    Integrity

    Protection of Environment

    Fatality & Safety initiativesConfidentiality

    Comply with the Cummins Supplier Code

    The sub factors are given a score as below:

    1-Poor, 2-Good

    The Total weight for a category is the sum of scores of the sub factors.

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    Implementing Best Practice (Contd..)

    Example of Weighted point method:

    Assume that there are five performance metrics that are being

    used to evaluate suppliers, quality, cost, delivery, service and

    supplier code of conduct.

    These attributes are weighted with their corresponding values on

    a 1 (least preferred) to 5(most preferred) scale.

    Further, assume that proposals from four suppliers are being

    considered (S1, S2, S3 and S4).

    The Table below presents the final results.

    Weights Supplier1 Supplier2 Supplier3

    Quality 35 3 3 2

    Cost 15 12 9 6

    Delivery 30 3 2 2

    Service 6 5 4 2

    Supplier Code ofConduct

    14 13 10 8

    Total 100

    Final scores are calculated as:

    Supplier 1 = (35*3)+(15*12)+(30*3)+(6*5)+(14*13) =587

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    Implementing Best Practice (Contd..)

    Final

    Scores

    Supplier1 587

    Supplier2 359

    Supplier3 284

    According to the above results, the higher weight belongs to

    supplier 1, and is judged to be the best overall.

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    Implementing Best Practice (Contd..)

    Final Output:

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    Implementing Best Practice (Contd..)

    Scorecard used in Honeywell Industries:

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    Implementing Best Practice (Contd..)Scorecard used in Allstate Corp, USA:

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    Implementing Best Practice (Contd..)Scorecard used in National Instruments, USA:

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    References

    Doolen, Toni

    Using Scorecards for Supplier Performance Improvement: Case Application in a

    Lean Manufacturing Organization

    Engineering Management Journal , June 1, 2006

    Performance Measurements and Metrics

    Supply Chain Management Portal

    Christine Dunn

    How to: Building a vendor scorecard

    Computer World, May 29, 2006

    CUMMINS SUPPLIER HANDBOOK

    Page 17, May 19, 2008

    CUMMINS INC FILTRATION BUSINESS UNIT SUPPLIER QUALITY HANDBOOK

    Page 15, June 2007

    Cummins Supplier code of Conduct

    January 2009

    Honeywell ACS Vendor Scorecard (Version 2.1 January 2008)