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Best in Show II:Automation Fair Review

Best inShow

2017Louisiana User GroupDecember 2017

Users Group Archives

Users Group Archives

• Videos• Presentations• Additional topic resources

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Automation Selection Information Reynolds

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Automation Fair 2017

https://www.rockwellautomation.com/resources/downloads/rockwellautomation/pdf/events/automation-fair/2017/autofair2017infographic.pdf

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

Automation Fair Main Booths 2017

Rockwell Automation Booths for AF2017 Houston (10) The Connected Enterprise Industries Services Integrated Architecture Essential Components IMC Innovations Safety Information Solutions Product Selection & Quoting Modernization

6

@AutomationFair

https://twitter.com/AutomationFair

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

Innovation

Safety

Services Modernization eTools

Components

IntelligentMotor

Control

Integrated Architecture

InformationSolutions

The Connected Enterprise(Industries)



@AutomationFair

https://twitter.com/AutomationFair

Best Overall ThemeBest inShow

2017FactoryTalk Analytics

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 11

FactoryTalk Analytics Platform


DATA

DESCRIPTIVEWhat happened?

SYSTEM HUMAN INPUT

ACTI

ON

DECI

SIONDIAGNOSTIC

Why did it happen?

PREDICTIVE What will happen?

Control Automation

PRESCRIPTIVE What should I do?

Source: Gartner + Rockwell Automation

Traditional

Project Scio

Scalable Analytics: TypesVarying Levels of Human Interaction


DESCRIPTIVE DIAGNOSTIC PREDICTIVE PRESCRIPTIVE

DEV

ICE

SYST

EMEN

TER

PRIS

E

Am I running ok? Why did a fault happen?

I predict a fault will happen soon.

What action should be taken to avoid the

fault?

Is Line 1 running

ok?

Why is Line 1 quality poor?

I predict that line 1 quality is moving out of tolerance.

What action should the operator take to avoid

poor quality?

Which plantperformed the best?

Why is Site A throughputbehind plan?

I predict that site A will be behind plan soon.

What action should I take to avoid Site A from falling

behind plan?

Scalable Analytics: LandscapeVarying Scopes of Data – Different People Need Different Answers


Best in InnovationBest inShow

2017Access Management System


Access Management SystemIntegration Between Applications• User experience in web applications • Next year introduce enhancements affecting login account.• Simplify the login process and enhance profile management

functionality • Using updated technology, centralizing data, and standardizing

branding • Create consistent experience across all Rockwell Automation

applications. • Ground-work for allowing access to all Rockwell Automation

content through single sign-on account.• New sign-in screen for Rockwell Automation’s Knowledgebase / Support

Center, Software Subscription Portal, and FactoryTalk TeamONEapplications.

Access Management System InfoAccess Management PortalAccess Management Portal User GuideAccess Management FAQMyRockwell AutomationSoftware Subscription Portal

https://commerce.rockwellautomation.com/rockwell/en/USD/

https://www.rockwellautomation.com/am

https://rakb.link/am/am-ug-en.pdf

https://www.rockwellautomation.com/am/help

https://rockwellautomation.com/my

https://commerce.rockwellautomation.com/rockwell/en/USD/

Best in Industrial ControlBest inShow

20171492P Push-in Style Terminal

Block100E/300 Large Contactors

194U Rotary Disconnect42AF Photoelectric Sensor

48CR Code Reader


1492P Push-In Style Terminal BlockTerminal Blocks• Mitigates the source of unreliable connections while slashing

wiring time • Actuators allow for quick and safe wire installation for all

conductor types. • Easy verification testing with individual terminal test points. • Multiple distribution configurations available with two jumper

channels. • Compatible with Allen-Bradley® ClearMultiprint™,

ClearPlot™ and ClearMark™ marking systems.Benefits• Slashes installation time over screw or tension clamp style terminal

blocks when using solid conductors or ferrules.

• The clamping action is resistant to vibration for improved connection reliability.

• Products are available in a range of universal, power distribution and sensor styles


Large Frame IEC & NEMA ContactorsBulletin 100 IEC & 300 NEMA Contactor• Smaller size and footprint • Universal electronic AC/DC coil • PLC friendly interface (10 mA @ 24V DC) • IEC solutions to 2650 A • Safety solutions to 750 A • NEMA Ratings to Size 8 • SCCR Coordination with 140G / 140MG • Direct connect kits for 140G and solid state overloadsBenefits• Addresses wide range of global certifications • Simplify product selection. Compatible with existing

140G/140MG products, • Take less panel space for given ratings - reduce enclosure

costs.


194U Rotary Disconnect SwitchNon-fused Rotary Disconnect Switch• Small footprint – one of the smallest on the market – saves

up to 50% panel space • Can be used as main panel disconnect switch(UL98), or as

at-motor disconnect switch (UL508) • NFPA79 compliant handle for robust lock-out/tag-out • Current rating: UL 30-125A IEC 40-160A• 3- or 4-pole, base or front mount options available • Interrupting capacity up to 200 kA allows a single unit to

address many applications • Provides efficient, reliable supply of power and isolationBenefits• Designed for global applications, the 194U is available in front or

base mounting styles together with side operation making the disconnect adaptable to various customer applications.

• Within enclosure, available with range of rotary-style handles to comply with global requirements.

• Enclosure and door interlocks provide additional level of operator safety by helping to prevent handles and doors from being opened while the disconnect switch is energized.


42AF RightSight M30 Photo Sensor42AF RightSight M30 Photoelectric Sensor• Robust right angle housing with 30 mm threaded nose and universal

18 mm threaded base for maximum installation flexibility

• 360 degree highly visible status indicator LEDs

• DC only and Universal (AC/DC) available models

• Dual Auto PNP/NPN helps streamline inventory by reducing the amount of SKUs needed to stock

• Transmitted Beam (80 m) and Polarized Retroreflective (10 m) Sensing Modes

• Embedded IO-Link 1.1 communications protocol offered in all sensing modes enables customers to access enhanced diagnostic feature

• Firmware upgrade and embedded IODD ready

• IP67, 1,200 PSI and IP69k rated enclosure

Benefits• Offers long range and high performance general purpose sensing.• These sensors are ideal for applications where simplified installation

and maintenance are required. • Designed to withstand the rigors of food processing and material

handling environments, can withstand repeated 1200 psi and IP69K high-pressure washdowns.


42AF RightSight M30 Photo Sensor48CR Code Reader• Smallest industrial reader with EtherNet/IP™: 44.45 mm

(1.75 in) x 25.4 mm (1.00 in) x 44.45 mm (1.75 in)

• High-end performance in a compact design

• Provides clear, high-speed scanning on 1D/2D codes (Including difficult DPM (Direct Part Marked) codes)

• 1.2 MP resolution available

• 0.050 – 1.0 m range (lens and target dependent)

• 16 LED integrated illumination (white and red)

• Simple setup button

• Connectors: Power and I/O – M12 x 8 EtherNet – M12 x 4

Benefits• Capable of solving simple label decodes and difficult low

contrast DPM decodes. • Easily scans 1D/2D codes with high speed accuracy in

automotive and general manufacturing environments.

Best in AutomationBest inShow

20171756 Compute Module

1756-EN2TP PRP ModuleFlex 5000 I/O

Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 24

COMPANY CONFIDENTIAL Unauthorized Use and Disclosure Prohibited

ControlLogix Compute


Industrial Internet of ThingsCompute Power• Compute is being driven down the architecture to smart

devices

• Compute is now a value on top of machine control for automation

• Resides at the right level to make a decision and serves different purposes

Impactful Trends• Control + Compute

• White boxes are now being removed from the plant floor

• Compute capabilities are now native to plant floor control devices and products

• Prognostics and diagnostics are expected from each device

• Visualization integration

Leverage the value of the data that exists on the plant floor architecture and make real-time decisions with that data at the right level in the architecture, including smart devices and integrated control.

Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 26COMPANY CONFIDENTIAL

ControlLogix® Compute ModuleControlLogix® Compute• Compute functionality in a single slot ControlLogix module• Ability to directly communicate with a ControlLogix processor via

the backplane

Windows® 10 IoT Enterprise (64-bit) or Linux (32-bit)• Intel Atom 1.46 GHz dual core processor• 32 GB SSD (approx. 20 GB free space for user applications)• 4 GB RAMMonitor Interface• DisplayPort supports standard converters for HDMI, DVI, VGA

displays• Intel HD graphics (2650 x 1600 resolution)(2) 1-Gb Embedded EtherNet/IP Ports

(1) USB 3.0 port

Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 27COMPANY CONFIDENTIAL

ControlLogix® Compute ModuleData transfer (read/write) from the Compute module to a ControlLogix processor via the backplane• Application program interface (API) is used to communicate with the

ControlLogix processor via the backplane

• Ability to read data from the ControlLogix controller

• Ability to write data to the ControlLogix controller

• Exchange data over the backplane to a local ControlLogix controller

• Using the embedded Ethernet ports, exchange data with a ControlLogix controller in a remote chassis

Data transfer (read/write) from a Logix controller to the Compute Module via the network• Generic module in the I/O Config tree of the Logix controller

• On every RPI, the Logix controller can pass data into and read from the compute module

• Compute module can provide status to the controller to monitor health

• On the compute module, use the connect_proc or service_proc to process the data from the ControlLogix controller

Install Rockwell software or 3rd party software to communicate with controllers via the network

Data transfer via the backplane

Data transfer via the network

Data transfer via the backplane

PUBLIC


1756-EN2TP Parallel Redundancy Protocol ModuleNetwork Redundancy


1756-EN2TP Parallel Redundancy Protocol ModuleFeatures and Benefits

Provides a redundant network infrastructure for high availability, helping minimize the risk of downtime

IEC 62439-3 compliant Same packets sent out of both ports

to eliminate network switchover time PRP is a different protocol than DLR

Acts as I/O scanner in controller chassis or I/O adapter in remote chassis

Supports HMI communications Provides same performance and capacity

as 1756-EN2TR

LAN A

LAN B

EN2TP

EN2TP

EN2TP

EN2TP


* For example only - number of switches and topology varies based on application

Building a PRP NetworkStarting with a Basic Star Topology


Redundant Ethernet Networks Independent LANs

Independent Paths

Switches are not PRP aware

Redundancy is in the end nodes, called, “Doubly Attached Nodes (DANs)” attach to both LANs

The DANs in this example are all 1756-EN2TP PRP modules

Any switch that supports 1506 byte frames can be used

Stratix 5700 switchesshown in example

Building a PRP NetworkAdding Redundant Media and ControlLogix PRP Modules

LAN A LAN B

DAN DAN DAN

DAN


Building a PRP NetworkAdding RedBox Devices

RedBox: a device that attaches non-PRP devices to a redundant network

Devices attached through a Redbox are called, “Virtual Doubly Attached Nodes (VDANs)”

The RedBox shown is a standard Stratix 5400 switch with built-in RedBox functionality

Redbox

VDANs


Building a PRP NetworkAdding a Singly Attached Node

Non-PRP devices can be connected to only one of the two LANs, however, media redundancy is lost

Singly Attached Nodes (SANs) can communicate only to other devices on the LAN that they are connected to

SANs are not PRP-aware

SAN

SAN


FLEX 5000TM I/OComing Soon

Performance1 GB EtherNet/IP

1 GB Backplane Speed

Easy snap-in installationRemoval and Insertion Under Power

(RIUP)

Network Media and Topology 2 Copper/2 Fiber Ports

Supports Star, Ring, PRP

Standard I/O32 Channel Digital In/Out8 Channel Analog In/Out

Consistent I/O Wiring(IB16, IB16S Same Wiring)

Safety I/O (SIL3, PLe, Cat. 4)16 Channel Digital In/Out4 Channel Analog In/OutRugged Design

Operating Temperature:-40…70 °C

Extreme Environments:

Class G1, G2, and G3

Hazardous Environments:Class 1, Div. 2Zone 2 Groups A, B, C, D, E, F

Best in Operator InterfaceBest inShow

2017PanelView 5000 Family


Scalable vector graphics Advanced graphic animation capabilities Centralized alarms in the controller Preconfigured banner, alarm summary and

diagnostic displays Create reusable faceplates, screens, and

graphics with Add-on Graphics capabilities Emulation capabilities Multilanguage support for global applications

PRODUCTIVE

PanelView 5000 Family


PanelView 5000 Major Releases through 2018*

Releases to Date

PanelView 5500 withView Designer

Dec 2017

PanelView™ 5310 withv4 View Designer

July 2018

PanelView™ 5510

Dec 2018

v5 View Studio Designer

• All new EOI Platform• For new applications

leveraging 5370 / 5480 / 5570 / 5580 controllers

• Advanced Development Environment

• Enhanced levels of productivity

• Addition to PanelView™ 5000 family

• Targeted at mid-size and smaller applications not requiring a haz loc rating

• For new applications leveraging 5370 / 5480 / 5570 / 5580 controllers

• New v4 features

• Replaces PanelView 5500• Next Gen Hardware

featuring a dual core processor

• Runs v4 and v5 + future generation software

• For new applications leveraging 5370 / 5480 / 5570 / 5580 controllers

• PanelView 5310 and PanelView 5510 compatible

• Provides multi-controller support for PanelView 5510

• Increased screen and alarm count

• Logix tag-based alarms• Recipe Management

* Future dates are tentative.


MODERN DESIGN

Estimated AFC: Dec 2017

For mid-size and smaller applications Same core features as PanelView 5500 6”*, 7”W, 9”W, 12”W 1.46 GHz Processor, 1 Gb RAM, 4 Gb Flash Runs v4 and newer View Studio software Touch screen only with aluminum bezel Single port Ethernet DC power

* 6” unit to be AFC mid 2018


MODERN DESIGN

Currently Available

For larger applications 6.5”, 9”W, 10.4”, 12”W, 15”, 19” 1.66 GHz Processor, 512 MB RAM, 1 Gb Flash Runs v4 and earlier View Studio SW (will not run v5 SW) Resistive touch screen with navigation button

and keypad options Low profile aluminum bezel Device Level Ring (DLR) Ethernet DC and AC power options


MODERN DESIGN

Estimated AFC: Second half of 2018

New hardware 6.5”, 7”W, 9”W, 10.4”, 12”W, 15”, 19”

Same sizes / types as PanelView 5500 terminals 1.46 GHz dual-core processor, 1 Gb RAM 4 Gb Flash Runs v4 and newer View Studio software Device Level Ring (DLR) Ethernet DC


Specifications PanelView 5310 PanelView 5500* PanelView 5510*

Display Sizes 6”*, 7 W”, 9 W”, 12 W” 7”, 9 W”, 10”, 12 W”, 15”, 19” 7”, 7”W, 9 W”, 10”, 12 W”, 15”, 19”

Operator Input Touch only Touch (all), Navigation Button (all), Keypad (optional)

Touch (all), Navigation Button (all), Keypad (optional)

I/O 1 USB Host, one USB Device (programming), SD Card

2 USB Host, one USB Device (programming), SD Card

2 USB Host, one USB Device (programming), SD Card

Enclosure Rating IP65/NEMA 12/13/4x IP66/NEMA 12/13/4x IP66/NEMA 12/13/4xOperating Environment 0…50˚C 0…55˚C Under 19”

0…50˚C 19”0…55˚C Under 19”

0…50˚C 19”

Shock/Vibration 15G Operating Shock, 1G Operating Vibration

15G Operating Shock, 2G Operating Vibration

15G Operating Shock, 2G Operating Vibration

Certifications c-UL-us, CE, KC, RCM, EACc-UL-us, CE, UL Class 1/Div 2, ABCD

KC, RCM, Planned: ATEX, IECEx, Marine, EAC

c-UL-us, CE, UL Class 1/Div 2, ABCD KC, RCM,

Planned: ATEX, IECEx, Marine, EACPower Options DC (Non-Isolated) AC or DC (Isolated) Isolated DC Only Communications 10/100 Ethernet (Single Port) 10/100 Ethernet DLR (dual-port) 10/100 Ethernet DLR (dual-port)

PanelView 5000 Family Comparison

* Note: PanelView 5500 will receive a hardware upgrade and will be renamed PanelView 5510


Specifications PanelView 5310 PanelView 5500* PanelView 5510*

Multi-Version Support(Ability to install and run multiple versions of configuration software side by side)

Yes Yes Yes

Application Limits 1 controller, 50 screens, 1000 alarms

1 controller, 100 screens, 1000 alarms

1 controller, 100 screens, 1000 alarms

Resize Application on Download Yes Yes Yes

ControlLogix® Controller Compatibility ControlLogix® 5570 (v27+) / 5580 (v29+)

CompactLogix™ Controller Compatibility CompactLogix™ 5370 (v27+) / 5380 (v29+) / 5480 (v31+)

PanelView 5000 Family Comparison



New Studio 5000 View Designer V4 Features PanelView 5310 PanelView 5500 PanelView 5510

Document and Content Viewers - PDF PDF

Terminal Emulator Yes Yes Yes

Remote Access / Connectivity VNC VNC VNC

Trending Real-time and historical Real-time and historical Real-time and historical

Data logging Local Only Local Only Local Only

Faceplates - Device Yes Yes Yes

Load from Removable Media Yes Yes Yes

View Designer V4 New Features (End of CY 2017)


Proposed New Studio 5000 View DesignerV5 Features(subject to change)

PanelView 5310 PanelView 5500* PanelView 5510

Recipe Yes - Yes

Multi-Controller Support - - Up to four controllers

Logix tag-based Alarms Yes - Yes

Web browser - - Yes

Video Player - - Yes

Alarm log viewer - - Yes

Auto logout Yes - Yes

View Designer V5 New Features (End of CY 2018)


Best in SoftwareBest inShow

2017FactoryTalk Network Manager

PUBLIC


FactoryTalk Network Manager Software

November 2017


FactoryTalk Network Manager Software

FactoryTalk® Network Manager software helps give you increased network visibility, real-time troubleshooting and simplified configuration and deployment. Get insight into the performance of your network operations by getting a closer look into your devices connected on the plant floor.

Network Visibility Troubleshooting

Configuration and

Deployment


FactoryTalk Network Manager SoftwareFeatures and Benefits

• Discovery of plant floor assets• Overall Topology and Device

Centric View• CIP and PROFINET protocols


Configuration and

Deployment

Name 131.200.174.141IP Address 131.200.174.141Product ID Industrial Managed Switch


Network Topology View


Configuration and

Deployment


Inventory View Auto Discovery

EtherNet/IP CIP/PROFINET

Routers/switches End devices Search Link to end device Export list


Configuration and

Deployment


End Device View


Configuration and

Deployment

CHASSIS LAYOUT•Slot•Name, Description•Serial #•Major, Minor Version

END DEVICE•Device Overview•Additional Details


Managed Switch View

DEVICE MANAGER•Device Webpage

Shortcut

OVERALL STATUS•Alarms•Health•Bandwidth•Recent Activities (Audits)

DEVICE PHYSICAL VIEW

•Used Ports•LED Status

ADDITIONAL INFO•End Devices• Interfaces•MAC / VLAN•Events


Configuration and

Deployment


Group Dashboard


Configuration and

Deployment

•Alarms•Assets •Traffic Utilization•Port Counts





• Real-time capture of Alarms and Events

• Historical retention for analysis• Audit Trail


Configuration and

Deployment



Alarm Overview

FILTER ALARMS•Severity•Active (New) or Closed•Type•Etc.

ALARM VIEW•Severity, Time, Device, Message, etc.•Affected Devices•Assign to a user to resolve•Stored in a database: Manage Retention Period

EXPORT ALARMS•Export to CSV file


Configuration and

Deployment


Alarm Details

ALARM DETAILS•Shows Affected Connected End Devices•Alarm Notes (User Entered)•Alarm Events•Alarm History


Configuration and

Deployment


Alarm Configuration


Configuration and

Deployment

ALARM SETTINGS•Configure Alarms•Enable / Disable / Severity


Software Audits

AUDIT DETAILS•Network Management Software•Time, User, Action, etc.•Apply Filters•Ability to Export to CSV file


Configuration and

Deployment


SecurityThree Default Roles•Network Admin•System Admin•Operator

New User Rights•Alarm Management•Device Management•Network Settings•Role Based Access Control•System Settings•View Only


Configuration and

Deployment





• Real-time capture of Alarms and Events

• Historical retention for analysis• Audit Trail

• Plug-n-Play• Configuration Template


Configuration and

Deployment



Configuration and Deployment


Configuration and

Deployment

Configuration Templates•Push configuration to device based on template

Plug-n-Play (PnP)•Upload existing configuration and apply variable substitution, attach it to a PnP profile•Match PnP Profile (IP/Range, serial number, etc.)•Dashboard, PnP status and metrics

Best in PartnerNetworkBest inShow

2017eWON Flexy 205

Emulate3d Controls Testing

Flexy 205

• 2 slots for extension cards (all ext. cards fit both slot)• Dimensions 133 x 122 x 55 mm (H x D x W )• Din rail, 24V DC• Extended temperature -25°C to +70°C• SD card for extended memory• 3 years warranty

Compact and robust design

Key features

Data AcquisitionSecure RemoteAccess

Data loggingand Retrieval

Alarm & Email/SMS Relay

Local HMI Programmable OPC UA

Connect your FlexyData Collection with TalK2M

* If needed, data can also be directly sent via HTTPS to your own server or IIoT platform

Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 66PUBLIC

Emulate3d Controls TestingVirtual commissioning, throughput simulation, and industrial demonstration products Reduce on-site commissioning time and costs - Debug control

logic offline and offsite - Remove logical testing from the project’s critical path

Build 3D systems or detailed machine models from a range of supplied AMHS equipment and connect to PLCs

Optional streamlined model builds in SOLIDWORKS, import company-specific CAD from a wide range of formats

Introduce products in a controlled and repeatable way Train operators for normal operation and exceptions in a safe

environment, verify FAT sequences virtually Produce robust and thoroughly tested control systems within

budget, on time, and reduce start-up risk significantly

.

Microsoft Hololens, HTC Vive, Oculus Rift, Samsung Gear VR, and Google Cardboard

best in...dec 12, 2017 · adding redbox devices redbox: a device that attaches non-prp devices to...

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