berawi - innovation ve
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Mohammed Ali Berawi, M.Eng.Sc, PhD
Faculty of Engineering
University of Indonesia
Indonesia
email. [email protected]
Editor-in-Chief Value World
Journal of the Society of American Value Engineers (SAVE) International
http://value-eng.org/education_publications_value_world.php
International Journal of Technology
Faculty of Engineering - University of Indonesia
www.ijtech.eng.ui.ac.id
Editorial Board Member:
International Journal of Construction Project Management (Nova Publishers, Canada)
International Journal of Project Planning and Finance (CIDI, Ghana)
Journal of Construction Engineering and Management (ASCE, USA)
Journal of Engineering, Design and Technology (Emerald, UK)
International Journal of Quality and Reliability Management (Emerald, UK)
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Introduction
All products/projects involve the allocation of scarce resources and when complete, need to satisfy a range of users’ requirements.
The philosophy and techniques of Value Engineering/Value Management (VE/VM) provide a structured approach to the examination and development of a product/project which will increase the likelihood of achieving these requirements at optimum value for money.
Background
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Value Management is a holistic approach that plays a key role in the construction industries quest for continuous improvement and innovation. This initiative is applied both to the strategic planning of the business, improvement in performance in addition to delivering Best Value.
The benefits Value management programmes have assisted in achieving value improvement for major clients such as BP, Retail, British Airways, BAA, Pfizer, Stanhope, and water and rail companies. Substantial improvements have been achieved in the return on investment of capital projects, up to 50% improvement in capital productivity
How is best value achieved? The key to delivering Best Value projects for clients in the construction industry is to run a tight ship, with senior management supervision and clear direction. In particular to ensure that project teams have:
► An understanding of the key business needs and success criteria of clients, users and stakeholders;
► A clear performance brief in terms of value objectives;
► The skills needed, and further training if required;
► An effective team with good communications; and
► The will to eliminate unnecessary costs, and to seek innovative solutions
Source: http://www.ivm.org.uk
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VM studies in construction save millions
Construction projects face many challenges: budget constraints, safety issues, environmental impact. By applying the value methodology to construction projects, highway and transportation departments saved U.S. taxpayers $1 billion in 2000 by:
► Reducing project construction costs
► Decreasing operation and maintenance costs
► Simplifying procedures
► Improving project schedules
► Reducing waste
► Increasing efficiency
► Using resources more effectively
► Developing innovative solutions
► Meeting federal and state laws requiring VM
"Value engineering demonstrates President Clinton’s commitment to common sense government. Federal programs like this allow [the U.S. Department of Transportation] to work with state and local governments to build roads that are safe, to stretch the buying power of federal dollars and, in some cases, to complete roadway projects ahead of schedule. ... Value engineering is beginning to pay off literally, and states that have developed active programs are finding the results well worth the investment."
— Rodney E. Slater
U.S. Secretary of Transportation
Source: http://www.value-eng.org
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Value Engineering/Value Management (VE/VM) is an innovation
methodology that applying functional theories.
Functional concepts is an important for creativity and innovation (Vermaas &
Houkes, 2003).
Identifying functions enables alternative ways in the act of product creation
and innovation (Woodhead & Berawi, 2006).
Therefore the study and articulation of function is central to innovation.
FAST (Function Analysis System Technique) is a method to represent
complex theories of functioning in Value Engineering/Value Management.
Background
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Phenomenon:
NASA Story
Sun Flowers – Teleological Function
Bridge – Etiological Function
Rolex
Background
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Value Management Definition - AS/NZS 4183-1994
A structured and analytical process which
seeks to achieve value for money by
providing all the necessary functions at
the lowest total cost consistent with
required levels of quality and
performance
Definition from: Australian/New Zealand Standard
for Value Management AS/NZS 4183:1994
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Valu Engineering: o Multi-disciplinary Team Approach; o System innovation oriented; o Life Cycle oriented; o Function oriented.
What is Value
The value of an item must not be
based on its price but rather on the
utility which it yields
Bernoulli D. (1738)
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Value and Cost Sources: Central Unit on Procurement, HM
Treasury, UK
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Job Plan
The job plan is conducted in eight sequential phases (which may overlap in practice) as follows:
1. Orientation Phase
2. Information Phase
3. Function Analysis Phase
4. Creative Phase
5. Evaluation Phase
6. Development Phase
7. Presentation Phase
8. Implementation Phase
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Improve human life
quality
Stimulate(regional)
culture
Improve culture level
Increase tourism
Stimulate Economy
Attract public Provide amusement
Increase land valueDevelop vacant
public land
Host cultural
events
(see FT-1)
Display art
(see FT2)
Create Museum
Provide
Landmark(should
change to
Function= Identify
Facility Use, see
FT-3)
Protect Facility
Provide related
services
Provide
additional
services
Feed visitors
(see
information in
Test approach
#2)
Relax Visitors
Make sculpture
Make symbols
Display creek beauty
(added: Higher Order
Function+ "Beautify
Facility Surroundings"
see FT-6
Enclose space Build structure
Cross Creek(bldg)
Energize
Equipment
Mechanize
Equipment
Service Occupants
(See Functions to the
right)
Furnishing Occupant’s
Space
(need to provide more
breakdown)
Allocate Occupants
Space
Partition
Occupant’s Space
Support Structure
Weight
(Substructure)
Prepare Site
(see Functional
Breakdown, below)
Provide people
access
Determine soil
conditions
Locate
underground
facilities
Connect services
(to trunk lines)
Control
surface water
Landscape outside
HOW?WHY?
Enclose (More)
Space
Drain Building
(Plumbing)
Convey People and
Goods (Elevators &
Lifts)
Heat, Cool and
Ventilate Visitors
(HVAC)
Safeguard Visitors
from Fire
FAST DIAGRAM
DAEGU MUSEUM
TEST FOR FUNCTION, PROCESS, OBJECTIVE AND
OUTCOME
FAST DIAGRAM
DAEGU MUSEUM
TEST FOR FUNCTION, PROCESS, OBJECTIVE AND
OUTCOME
LEGENDLEGEND
WHEN (CAUSED BY)?
Control sheet
runoff
Control(valley)
water
Scope Line
Determine
desirable
services
FUNCTION
PROCESS
REMOVE
PURPOSE
OUTCOME
FUNCTION BROKEN
DOWN – per Bubble
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Prevent Theft,
Prevent
Vandalism",
"Secure Entrance",
"Provide Internal
Vigilance"
SERVICE UNMET
NEEDS
(See FT-6)
Finance Facility
Design Facility
Construct Facility
Lease Facility
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ACCOMMODATE
NEEDS
OCCUPY
SPACE IMPLEMENT
MOVE LEASE
SPACE
RE-ARRANGE
SPACE
ALLOCATE
SPACE EXECUTE
PLAN
CREATE
PLAN DEFINE SPACE
REQUIREMENTS
ASSESS COMMUNICATION
NEEDS
DETERMINE
TRAFFIC
PATTERNS
DEFINE
SECURITY
REQMNTS.
DEFINE
SAFETY
REQMNTS
DETERMINE
ACTIVITIES
ANALYZE
RESOURCE
NEEDS
FORECAST
POPULATION
GROWTH
IDENTIFY
GROWTH
DEPARTMENTS
CONFIRM
HEADCOUNT
CONSTRUCT
SPACE
RESOLVE
CONFLICTS IDENTIFY
PROBLEMS REHEARSE
MOVE
INVOLVE
PARTICIPANTS
HOW WHY
WH
EN
FUNDING
APPROVAL
GATE
FACILITIES
SPACE PLANNING
OCCUPYING DEPT’S
RESOURCE PLANNING
MARKETING
SECURITY
SAFETY/FIRE
PROCUREMENT
PERSONNEL
COMMUNICATIONS
INFO. SYSTEMS
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2 3 4 5
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10 11 12
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INVENTORY
FURNITURE
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1
6
17 1
8
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FACILITY PLANNING
LAYOUT
OFFICE
SPACE
PROCURE
CAPITAL
EQUIPMENT
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2/10
2/01 2/30 3/15
4 Months
BOLD type = Core Team
= Moved to action
= Responsiblility
Sample from J.J Kaufman Associates, Inc.
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Example- Mobile Phone Function
Breakdown
COMPONENTS HOW WHY
Supply energy
Display information
Transmit sound
Enable control
Battery
Speaker
Contrast symbol
Button
Operate speaker
Antenna
Convert energy
Transmit movement
Screen
Enable Network-access Receive signal
Microphone Transmit sound Send data
SIM-card Control access Connect provider
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Function Analysis System Techniques
Communicate
information
Send
information
Operate
mobile
Receive
information
Supply
energy
Set
component
HOW WHY
Connect
provider
Enable
control
Enable
Network
Right Scope Line Left Scope Line
Exchange
information
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Function Analysis System Techniques
Exchange
information Communicate
information
Transmit
sound
Convert
energy
Send
information
Receive
data
Operate
mobile
Send
data
Dispatch
sound
Display
Information
Receive
information
Supply
energy
Set
component
HOW WHY
Connect
provider
Active
mobile
Transmit
movement
Press
thumbs
Contrast
symbol
Enable
control
Control
access
Enable
Network
Operate
speaker
Operate
microphone
Receive
signal
Right Scope Line Left Scope Line
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Identifying Function with Deterministic Analysis
A static dimensioning approach is to share the measure out evenly over the functions involved
Part Cost
Item A
Item B
Item C
Item D
£100
£ 200
£ 300
£ 50
50 50
50 50 50 50
100 100 100
10 10 10 10 10
Total Cost
£ 650 60 10 60 110 210 150 50
Source: McCuish & Kaufman (2002), Value Management & Value Improving Practices, SAVE International Conference Proceeding.
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Source: McCuish & Kaufman (2002), Value Management & Value Improving Practices, SAVE International Conference Proceeding.
Source: McCuish & Kaufman (2002), Value Management & Value Improving Practices, SAVE International Conference Proceeding.
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Value engineering has been widely
used with project management body of
knowledge as a technique in which the
value of a system’s outputs is optimised
by crafting a mix of performance
(function) and costs.
In most cases this practice identifies
and removes unnecessary expenditures
and proposes alternatives solutions,
thereby increasing the value for the
manufacturer /constructor and/or their
customers.
Value Engineering and Project Management
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Innovation has seen as:
Idea generation in the creativity stage
(Oetinger, 2004; Birdi, 2005)
formalization processes (Bodewes, 2002)
the successful application of
concept in terms of output or product
(Cumming, 1998)
Innovation Management
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Conceptual World
Purpose
Outcomes Processes
Functions
Real World
Intentionality
Causality
The relationship between Functions, Processes, Outcomes and Purpose
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Introduction
Functional thinking enables Innovation
Conceptual World
Purpose
Outcomes
Functions
Real World
New Purpose Extended Function
Alternative
Processes
Processes B
Processes A
Causality
Intentionality
Recognition of processes in
relation to functions leads to
ideas. Further, this can be
extended to suggest new
functions and new purposes.
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Try building your own Function Model
Components
Chair Leg
4 x chair legs
Seat
Back Rest
Design Style
Function
Method 1. Observe a real world ‘thing’
2. identify its function
3. Build in the How direction
4. Test in the Why direction
5. Refine your explanation
6. Ask how will customer value steer your choices
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Introduction
Extended Functions Vs Innovation
Woodhead & Berawi, 2006
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Introduction
Functions forming Processes & Outcomes
As identifying functions enables us to propose alternative ways to perform those
functions in the act of idea generation, an ‘extended function’ will set a new context
(purpose and goal) of a system. It also leads to an improvement of products.
The ability to consider alternative ways or processes that could perform the same work
with added benefit stimulates enquiry and further exploration of the origin of ideas.
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INNOVATION
SMART TUNNEL “Stromwater Management and Road Tunnel
RELEASE TRAFFIC JAM
DISTRIBUTE WATER
PRODUCE ENERGY
Green Building to produce renewable energy
REDUCE ENERGY
CONSUMPTION
Bahrain World Trade Center;
wind turbines
Green Skyscraper in Dubai,
wind turbines and solar panels
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The design of Sunda Strait Bridge (JSS) can
be improved through creating additional
functions that generate added value to the
project.
The additional functions that can be created to
increase the value of the construction of JSS,
among others, are creating tourism industry
by adding hanging train/cable car to the
surrounded islands so the passengers can
enjoy the sea view attractions around from a
height of 70 meters, inserting fiber optic cable
to improve the information and communication
channel, and developing heavy industry
cluster including import and export central hub
(ASIA Links and MP3I) . This situation will
stimulate economic improvement for the
project.
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Table 1 Main intellectual contribution of VE/VA/VM: Value-based approach to design vs. Standard or
classical approach to design
Classical or technocratic design The designer is a lone individual, expert
or craftsman.
Focus is on thing-models according to
methods, disciplines or states of the art.
What is the thing?
Seeks to find best possible thing-model
within the constraints of the problem.
Focuses on constrained optimality.
Value-based design The designer is a team engaged in
collective design rather than single expert design.
Focus is on systems-models. What is the system-in-its-environment? How do they work?
Elevates or abstracts systems model to function-based model. Seeks to find the thing-model that best performs the functions wanted.
Focuses on functional value and economic value.
Source: Professr Dan A Seni, Function Analysis as a General, SAVE Conference 2004 Montreal Canada
How it fits to Innovation Management
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The key concept in science and technology is “the modeling
relation”, the relation between things and their representation in
ideas.
Innovation management
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modeling relation in classical design
Ideas
Things
Object
as-is
Implicit
model
from tacit
knowledge
Object
model
Object
as-
ought-
to-be
Time
Level of
abstraction
Problem-solve or invent
Problem-solve or innovate
(test-prototype-implement)
Innovation management
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modeling relation in “creative” VA/VE/VM
Ideas
Things
Object
as-is
Implicit
model
from tacit
knowledge
Object
model
Object
as-
ought-
to-be
Time
Level of
abstraction
Problem-solve or
invent
Problem-solve or innovate
(test-prototype-implement)
Function
model
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Modeling relation for VA/VE/VM: Design for Value
Ideas
Things
Object
as-is
Explicit
system-
environment
model
Object
model
Object
as-
ought-
to-be
Time
Level of
abstraction
Problem-solve or invent
Problem-solve or innovate
(test-prototype-implement)
Function
model2
Function
model1
Problem-solve or evaluate
Explicit
resource or
cost model
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Conclusion
Functions can be modelled as intentions and as
‘unthinking’ cause-effect relationships in an explanatory
model of how a system works.
There is a benefit found by distinguishing an artefact’s
function regarding either intentionality or its etiological
form (i.e. causal mechanism), as clearer understanding
leads to better ideas and innovation.
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Conclusion
By classifying concepts into:
what outcome and purpose we want to achieve,
how the sequence of processes can be executed, and
why we need to perform a function,
we are led to a shared understanding and better ability
to produce new ideas to stimulate innovation and add
product value.